Quality detection device for processing steel for high-strength fastener

Abstract

The utility model relates to the field of fasteners, and discloses a quality detection device for processing steel for high-strength fasteners, which comprises a detection table body, the inner bottom wall of the detection table body is fixedly connected with a first motor, and the output end of a second motor is fixedly connected with a rotating disc through a coupler. The top of the rotating disc is fixedly connected with a guide rail base, the outer wall of the guide rail base is movably connected with an electric telescopic rod, one side of the electric telescopic rod is fixedly connected with a pneumatic claw clamp, and the top of the detection table body is fixedly connected with a feeding base. According to the quality detection device for machining of the steel for the high-strength fastener, through the arrangement of the detection table body, the first motor, the rotating disc, the guide rail base, the electric telescopic rod, a pneumatic claw clamp, a feeding base, a stacking material box, a first electric push rod and a first push block, mechanical feeding can be effectively and conveniently carried out, the manual efficiency is effectively reduced, the labor degree of workers is reduced, and the production efficiency is improved. The personal safety is effectively improved, and the production cost is effectively reduced.

Description

Technical Field

[0001] This utility model relates to the field of fastener technology, specifically to a quality inspection device for processing high-strength fastener steel. Background Technology

[0002] Fasteners are a wide range of mechanical parts used for fastening connections. They are used in a wide range of industries, including energy, electronics, electrical appliances, machinery, chemicals, metallurgy, mold making, hydraulics, and more. Various types of fasteners can be found on all kinds of machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemicals, meters, and supplies. They are among the most widely used basic mechanical components. Therefore, fasteners must undergo rigorous testing in various aspects before leaving the factory, and only those that pass the tests can be sold.

[0003] However, there are many existing quality inspection devices, but the compressive strength quality inspection devices generally do not have the function of mechanical feeding. They can only manually place the parts for compressive strength quality inspection, which greatly increases the labor intensity. Moreover, manual placement is very susceptible to damage from hydraulic presses, creating great production risks, needlessly increasing production costs, and failing to meet production needs. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a quality inspection device for processing high-strength fastener steel, which has an automatic material handling function and solves the problems mentioned in the background technology.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a quality inspection device for processing high-strength fastener steel, comprising an inspection platform, a first motor fixedly connected to the inner bottom wall of the inspection platform, a rotating disk fixedly connected to the output end of the first motor via a coupling, a guide rail base fixedly connected to the top of the rotating disk, an electric telescopic rod movably connected to the outer wall of the guide rail base, a pneumatic gripper fixedly connected to one side of the electric telescopic rod, a feeding seat fixedly connected to the top of the inspection platform, a stacking box fixedly connected to one side of the feeding seat, a first electric push rod fixedly connected to the top of the feeding seat, and a first push block fixedly connected to one side of the first electric push rod.

[0008] A sensor is fixedly connected to the inner bottom wall of the testing platform. A first pressure plate is fixedly connected to the top of the sensor. A first fixed seat is fixedly connected to the top of the testing platform. A hydraulic press is fixedly connected to the inner wall of the first fixed seat. A second pressure plate is fixedly connected to the bottom of the hydraulic press. A second fixed seat is fixedly connected to the top of the testing platform. A second electric push rod is fixedly connected to the top of the second fixed seat. A second push block is fixedly connected to one side of the second electric push rod. A push brush block is fixedly connected to one side of the second push block. A support plate is fixedly connected to the top of the testing platform. A second motor is fixedly connected to one side of the support plate. The output shaft of the second motor is fixedly connected to a roller via a coupling. A conveyor belt is movably connected to the outer wall of the roller. This system effectively enables mechanical material handling, facilitating worker operations, improving work efficiency, effectively ensuring worker safety, and significantly improving the accuracy of the device.

[0009] Furthermore, the top panel of the testing platform is provided with a circular through hole, and the size of the circular through hole is larger than the size of the rotating disk, which can effectively facilitate the rotation of the rotating disk and effectively control the rotation range.

[0010] Furthermore, square through holes are provided on both the left and right sides of the stacked material box. The size of the square through hole on the left side is larger than the size of the fastener, and the size of the square through hole on the right side is larger than the size of the first push block. This can effectively control the amount of fastener pushed, reduce the workload of workers, and improve the efficiency of the testing device.

[0011] Furthermore, the push brush block is made of sponge material, and the bottom height of the push brush block is the same as the top height of the first pressure plate, which can effectively facilitate the cleaning of the top of the first pressure plate and ensure the accuracy of the detection device.

[0012] Furthermore, a "T"-shaped guide rail is provided at the vertical center of the top surface of the guide rail base, and the guide rail base is connected to the electric telescopic rod through the "T"-shaped guide rail, which can effectively control the gripped parts to be in the center position and effectively facilitate telescopic and rotating gripping operations.

[0013] Furthermore, the center vertical lines of the sensor, the first pressure plate, the hydraulic press, and the second pressure plate are at the same position, which can effectively ensure the accuracy of the data of the tested compression fasteners and improve the testing efficiency.

[0014] Furthermore, the number of rollers is three, and the outer wall of the rollers is closely fitted with the inner wall of the conveyor belt, which can effectively support the conveyor belt and effectively carry out the conveying work.

[0015] Beneficial effects

[0016] Compared with the prior art, this utility model provides a quality inspection device for the processing of high-strength fastener steel, which has the following beneficial effects:

[0017] 1. The quality inspection device for the processing of high-strength fastener steel, through the setting of inspection platform, first motor, rotary disk, guide rail base, electric telescopic rod, pneumatic claw, feeding seat, stacking box, first electric push rod and first push block, can effectively and conveniently carry out mechanical feeding, effectively reduce manual labor, reduce the workload of manual laborers, effectively improve personal safety, and effectively reduce production costs.

[0018] 2. The quality inspection device for the processing of high-strength fastener steel, through the setting of the inspection platform, the second fixed seat, the second electric push rod, the second push block, the push brush block, the support plate, the second motor, the roller and the conveyor belt, can effectively and conveniently feed materials, effectively clean the first pressure plate, effectively reduce the error caused by surface residue, improve the accuracy of the compressive strength quality inspection device, and improve the production quality. Attached Figure Description

[0019] Figure 1 This is a front perspective view of the present invention;

[0020] Figure 2 This is a rear-view perspective view of the present invention;

[0021] Figure 3 This is a side perspective view of the present invention;

[0022] Figure 4 This is a top-view perspective view of the present invention.

[0023] In the diagram: 1. Testing platform; 2. First motor; 3. Rotary disk; 4. Guide rail base; 5. Electric telescopic rod; 6. Pneumatic gripper; 7. Feeding seat; 8. Stacking box; 9. First electric push rod; 10. First push block; 11. Sensor; 12. First pressure plate; 13. First fixed seat; 14. Hydraulic press; 15. Second pressure plate; 16. Second fixed seat; 17. Second electric push rod; 18. Second push block; 19. Push brush block; 20. Support plate; 21. Second motor; 22. Roller; 23. Conveyor belt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1

[0026] A preferred embodiment of the quality inspection device for high-strength fastener steel processing provided by this utility model is, for example... Figures 1 to 4 As shown: A quality inspection device for high-strength fastener steel processing includes an inspection platform 1. A first motor 2 is fixedly connected to the inner bottom wall of the inspection platform 1. A rotating disk 3 is fixedly connected to the output end of the first motor 2 via a coupling. A guide rail base 4 is fixedly connected to the top of the rotating disk 3. An electric telescopic rod 5 is movably connected to the outer wall of the guide rail base 4. A pneumatic gripper 6 is fixedly connected to one side of the electric telescopic rod 5. A feeding seat 7 is fixedly connected to the top of the inspection platform 1. A stacking box 8 is fixedly connected to one side of the feeding seat 7. A first electric push rod 9 is fixedly connected to the top of the feeding seat 7. A first push block 10 is fixedly connected to one side of the first electric push rod 9.

[0027] A sensor 11 is fixedly connected to the inner bottom wall of the testing platform 1. A first pressure plate 12 is fixedly connected to the top of the sensor 11. A first fixed seat 13 is fixedly connected to the top of the testing platform 1. A hydraulic press 14 is fixedly connected to the inner wall of the first fixed seat 13. A second pressure plate 15 is fixedly connected to the bottom of the hydraulic press 14. A second fixed seat 16 is fixedly connected to the top of the testing platform 1. A second electric push rod 17 is fixedly connected to the top of the second fixed seat 16. A second push block 18 is fixedly connected to one side of the second electric push rod 17. A push brush block 19 is fixedly connected to one side of the second push block 18. A support plate 20 is fixedly connected to the top of the testing platform 1. A second motor 21 is fixedly connected to one side of the support plate 20. A roller 22 is fixedly connected to the output shaft of the second motor 21 through a coupling. A conveyor belt 23 is movably connected to the outer wall of the roller 22. This effectively improves the efficiency of mechanical material handling, reduces the labor intensity of workers, increases production efficiency, effectively cleans the testing pressure panel, and ensures the reliability of the testing device.

[0028] Furthermore, the top panel of the testing platform 1 is provided with a circular through hole, and the size of the circular through hole is larger than the size of the rotating disk 3, which can effectively control the rotation range of the rotating disk 3 and facilitate rotation work.

[0029] Furthermore, square through holes are provided on both the left and right sides of the stacking box 8. The size of the square through hole on the left side is larger than the size of the fastener, and the size of the square through hole on the right side is larger than the size of the first push block 10. This can effectively facilitate the feeding of fasteners by workers and improve production efficiency.

[0030] Furthermore, the push brush block 19 is a sponge material brush block, and the bottom height of the push brush block 19 is the same as the top surface height of the first pressure plate 12, which can effectively carry out cleaning and material removal work and improve the accuracy of the quality inspection device.

[0031] Furthermore, a "T"-shaped guide rail is provided at the vertical center of the top surface of the guide rail base 4, and the guide rail base 4 is connected to the electric telescopic rod 5 through the "T"-shaped guide rail, which can effectively and conveniently control the range of rotation and material handling of the electric telescopic rod 5 and the pneumatic claw 6.

[0032] Furthermore, the center vertical lines of sensor 11, first pressure plate 12, hydraulic press 14, and second pressure plate 15 are in the same position, which can effectively improve the effectiveness and reliability of the detection device and ensure the quality requirements of fasteners.

[0033] Furthermore, there are three rollers 22, and the outer wall of the rollers 22 is in close contact with the inner wall of the conveyor belt 23, which can effectively facilitate the conveying and unloading of fasteners and effectively improve the linkage efficiency of the conveyor belt 23.

[0034] In use, fasteners are stacked in the stacking box 8. The first electric push rod 9 is activated, causing the first push block 10 connected to the push rod to push the fastener to the gripping point. The pneumatic gripper 6 is activated to clamp the fastener at the gripping point. The electric telescopic rod 5 is pushed to its end, and the electric telescopic rod 5 is activated to shorten the rod length. The first motor 2 is activated, driving the rotating disk 3 and the guide rail base 4 to rotate counterclockwise by 90 degrees. The electric telescopic rod 5 is then pushed to the top of the guide rail base 4, and the electric telescopic rod 5 is activated to extend the rod length. The pneumatic gripper 6 is then activated to place the fastener on the center of the first pressure plate 12, and the rod length is retracted. The hydraulic press 14 moves the second pressure plate 15 downward to apply pressure to the fastener, and the sensor 11 senses the applied pressure and transmits it to the display. If the pressure value is qualified, it means that the compressive strength of the fastener is qualified. The hydraulic press 14 is turned off and returned to its original state. The second electric push rod 17 is started, which causes the second push block 18 connected to the push rod and the push brush block 19 connected to the second push block 18 to push the fastener until it falls onto the conveyor belt 23. The second motor 21 is started to drive the roller 22, which in turn drives the conveyor belt 23, causing the fastener on the conveyor belt 23 to move to the left. This process is repeated.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] It should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quality detection device for high-strength fastener steel processing, comprising a detection table body (1), characterized in that: The inner bottom wall of the testing platform (1) is fixedly connected to a first motor (2), the output end of the first motor (2) is fixedly connected to a rotating disk (3) through a coupling, the top of the rotating disk (3) is fixedly connected to a guide rail base (4), the outer wall of the guide rail base (4) is movably connected to an electric telescopic rod (5), one side of the electric telescopic rod (5) is fixedly connected to a pneumatic gripper (6), the top of the testing platform (1) is fixedly connected to a feeding seat (7), one side of the feeding seat (7) is fixedly connected to a stacking box (8), the top of the feeding seat (7) is fixedly connected to a first electric push rod (9), one side of the first electric push rod (9) is fixedly connected to a first push block (10); A sensor (11) is fixedly connected to the inner bottom wall of the testing platform (1). A first pressure plate (12) is fixedly connected to the top of the sensor (11). A first fixed seat (13) is fixedly connected to the top of the testing platform (1). A hydraulic press (14) is fixedly connected to the inner wall of the first fixed seat (13). A second pressure plate (15) is fixedly connected to the bottom of the hydraulic press (14). A second fixed seat (16) is fixedly connected to the top of the testing platform (1). The top of the second fixed seat (16) is fixedly connected to the sensor (11). A second electric push rod (17) is fixedly connected to the top of the detection platform (1). A second push block (18) is fixedly connected to one side of the second electric push rod (17). A push brush block (19) is fixedly connected to one side of the second push block (18). A support plate (20) is fixedly connected to the top of the detection platform (1). A second motor (21) is fixedly connected to one side of the support plate (20). A roller (22) is fixedly connected to the output shaft of the second motor (21) through a coupling. A conveyor belt (23) is movably connected to the outer wall of the roller (22).

2. The device for quality inspection of a high-strength fastener steel process according to claim 1, characterized in that: The top panel of the testing platform (1) is provided with a circular through hole, and the size of the circular through hole is larger than the size of the rotating disk (3).

3. The device for quality inspection of a high-strength fastener steel process according to claim 1, characterized in that: The stacked material box (8) is provided with square through holes on both the left and right sides, and the size of the square through hole on the left side is larger than the size of the fastener, and the size of the square through hole on the right side is larger than the size of the first push block (10).

4. The device for quality inspection of a high-strength fastener steel process according to claim 1, characterized in that: The push brush block (19) is a sponge material brush block, and the bottom height of the push brush block (19) is the same as the top height of the first pressure plate (12).

5. The device for quality inspection of a high-strength fastener steel process according to claim 1, characterized in that: A "T"-shaped guide rail is provided at the vertical center of the top surface of the guide rail base (4), and the guide rail base (4) is connected to the electric telescopic rod (5) through the "T"-shaped guide rail.

6. The device for quality inspection of a high-strength fastener steel process according to claim 1, characterized in that: The center vertical lines of the sensor (11), the first pressure plate (12), the hydraulic press (14), and the second pressure plate (15) are at the same position.

7. The device for quality inspection of a high-strength fastener steel process according to claim 1, characterized in that: The number of rollers (22) is three, and the outer wall of the rollers (22) is in close contact with the inner wall of the conveyor belt (23).

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