Assembly-level rack of drive-by-wire angle driving system and test system
By designing an assembly-level test bench for the steerable angle drive system and employing a crossbeam lifting support mechanism and a rigid connection testing system, the problem of verifying the functional reliability of the steerable angle drive system under extreme and endurance conditions was solved, achieving efficient and accurate testing results.
Patent Information
- Application Number
- CN202520525462.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-04-21
- Estimated Expiration
- 2035-03-24
AI Technical Summary
The functional reliability verification of the assembly-level bench and testing system of the existing linear control angle drive system under extreme and endurance conditions needs to be further improved.
A gantry-level test bench for a wire-controlled angle drive system was designed, including a crossbeam lifting support mechanism assembly. The height of the crossbeam is adjusted through a detachable screw lifting mechanism and bolt mounting holes. The rigid connection between the angle drive hub motor and the loading dynamometer is achieved by using a double-headed flange and a universal joint coupling to meet the testing requirements of different working conditions.
It improves the accuracy and reliability of the steerable angle drive system under extreme and endurance conditions, reduces testing costs, enhances the applicability and flexibility of the testing system, and reduces labor intensity.
Smart Images

Figure CN224152523U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electric vehicle technology, and relates to a steerable angle drive system, specifically to a steerable angle drive system assembly bench and testing system. Background Technology
[0002] With the development of electric vehicles, electric drive vehicles are divided into centralized drive and distributed drive systems based on the different arrangements of their power systems. Distributed drive vehicles allow each wheel to have an independent power source control; each motor can independently control each wheel, enabling individual wheel driving, braking, forward movement, and reversing. Compared to centralized drive vehicles, distributed drive vehicles have advantages such as a shorter drive chain and lighter curb weight, resulting in superior maneuverability, reliability, economy, and road adaptability. Therefore, distributed drive technology is currently an important technological route for electric drive systems.
[0003] Angle drive systems are a type of distributed drive system. Based on a drive-by-wire chassis, they integrate the drive, braking, steering, and suspension systems into one unit. Drive-by-wire chassis eliminates the mechanical and hydraulic physical connections between the steering and braking systems and the steering wheel and pedals found in traditional chassis, significantly improving the precision and responsiveness of intelligent control. They are highly integrated and modular. Each angle drive system acts as a "foot" in the electric vehicle, allowing independent control based on environmental conditions. Even if one or more angle drive systems fail, the vehicle can still function using the remaining healthy wheels, greatly enhancing maintainability and reliability.
[0004] As a more advanced form of angle drive system, the steerable angle drive system is highly integrated. This high level of integration places higher demands on the testing and verification of the steerable angle drive system, requiring tests on its overall strength and stiffness, and verification of its structural stability and functional reliability under extreme and endurance conditions. Summary of the Invention
[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an assembly-level bench and testing system for a steerable angle drive system, thereby solving the technical problem that existing assembly-level benches and testing systems for steerable angle drive systems need further improvement in verifying the functional reliability of the entire steerable angle drive system under extreme and endurance conditions.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0007] A steerable beam-driven angle drive system assembly bench includes a beam lifting support mechanism assembly, wherein the beam lifting support mechanism assembly includes a first front beam lifting support mechanism.
[0008] The first front crossbeam lifting support mechanism includes a first front crossbeam lifting support body arranged vertically. The first front crossbeam lifting support body includes a first front wall, the width of the first front wall is arranged horizontally, and the length of the first front wall is arranged vertically.
[0009] The first front wall has multiple through first front bolt mounting holes along the longitudinal direction, and the multiple through first front bolt mounting holes are evenly distributed vertically; a detachable first front lead screw lifting mechanism is installed on the first front bolt mounting holes of the first front wall.
[0010] The first front screw lifting mechanism includes a first front bottom screw support, which is mounted on the first front wall through a first front bolt mounting hole; it also includes a first front top screw support, which is mounted on the first front wall through a first front bolt mounting hole; a first front screw lift is vertically installed between the first front bottom screw support and the first front top screw support, and the first front screw slider on the first front screw lift is fixedly connected to the left front side of the front lifting beam.
[0011] This utility model also has the following technical features:
[0012] Specifically, the first front wall is connected to the first rear wall via a first connecting support wall, and the first front wall and the first rear wall are arranged parallel to each other; the first front wall is also arranged perpendicular to the first connecting support wall.
[0013] The first rear wall has multiple through first rear bolt mounting holes along the longitudinal direction, and the multiple through first rear bolt mounting holes are evenly distributed vertically; the first rear bolt mounting holes of the first front crossbeam lifting bracket body are equipped with detachable, vertically arranged first rear screw lifting mechanisms.
[0014] The first rear screw lifting mechanism includes a first rear bottom screw support, which is mounted on the first rear wall through a first rear bolt mounting hole; it also includes a first rear top screw support, which is mounted on the first rear wall through a first rear bolt mounting hole; a first rear screw lift is vertically installed between the first rear bottom screw support and the first rear top screw support, and the first rear screw slider on the first rear screw lift is fixedly connected to the left rear side of the front lifting crossbeam.
[0015] Specifically, the beam lifting support mechanism assembly includes two front beam lifting support mechanisms and two rear beam lifting support mechanisms. The two front beam lifting support mechanisms and the two rear beam lifting support mechanisms are arranged in a non-contact manner, and the two rear beam lifting support mechanisms are located longitudinally behind the two front beam lifting support mechanisms.
[0016] The aforementioned front row two crossbeam lifting support mechanism includes a first front crossbeam lifting support mechanism, and a second front crossbeam lifting support mechanism is non-contactly provided on the right side of the first front crossbeam lifting support mechanism; a front lifting crossbeam is horizontally provided between the first front crossbeam lifting support mechanism and the second front crossbeam lifting support mechanism, and the front lifting crossbeam can move vertically and parallel on the front row two crossbeam lifting support mechanisms.
[0017] The rear two crossbeam lifting support mechanism includes a first rear crossbeam lifting support mechanism, and a second rear crossbeam lifting support mechanism is non-contactly provided on the right side of the first rear crossbeam lifting support mechanism; a rear lifting crossbeam is horizontally provided between the first rear crossbeam lifting support mechanism and the second rear crossbeam lifting support mechanism, and the rear lifting crossbeam can move vertically and parallel between the rear two crossbeam lifting support mechanisms.
[0018] Specifically, the structures of the first front crossbeam lifting support mechanism and the second front crossbeam lifting support mechanism are arranged symmetrically from left to right; the structures of the first rear crossbeam lifting support mechanism and the second rear crossbeam lifting support mechanism are arranged symmetrically from left to right, and the structures of the first front crossbeam lifting support mechanism and the first rear crossbeam lifting support mechanism are the same.
[0019] Specifically, the first front crossbeam lifting bracket body also includes a horizontally arranged first bracket base. The first bracket base is provided with multiple vertically penetrating transverse waist-shaped holes. The transverse waist-shaped holes are connected to the bottom of the first front wall through anchor bolts set inside. The transverse waist-shaped holes are also connected to the bottom of the first rear wall through anchor bolts set inside. The first bracket base is also provided with multiple vertically penetrating longitudinal waist-shaped holes. The longitudinal waist-shaped holes are connected to the bottom of the first connecting support wall through anchor bolts set inside.
[0020] Specifically, the second front crossbeam lifting support mechanism includes a second front lead screw slider, which is fixedly connected to the right front side of the front lifting crossbeam.
[0021] The second front crossbeam lifting support mechanism also includes a second rear lead screw slider, which is fixedly connected to the right rear side of the front lifting crossbeam.
[0022] The first rear crossbeam lifting support mechanism includes a third front lead screw slider, which is fixedly connected to the left front side of the rear lifting crossbeam.
[0023] The first rear crossbeam lifting support mechanism also includes a third rear lead screw slider, which is fixedly connected to the left rear side of the rear lifting crossbeam.
[0024] The second rear crossbeam lifting support mechanism includes a fourth front lead screw slider, which is fixedly connected to the front right side of the rear lifting crossbeam.
[0025] The second rear crossbeam lifting support mechanism also includes a fourth rear lead screw slider, which is fixedly connected to the right rear side of the rear lifting crossbeam.
[0026] Specifically, the front lifting beam is provided with multiple vertically penetrating front plate adjustment waist-shaped holes, which are arranged in a matrix, with each front plate adjustment waist-shaped hole arranged in the horizontal direction.
[0027] A front connecting plate is also horizontally arranged on the front lifting beam. The length of the front connecting plate in the lateral direction is less than the distance between the first front beam lifting support mechanism and the second front beam lifting support mechanism. Multiple mounting plate first adjustment waist-shaped holes are also evenly distributed along the lateral direction on the front connecting plate. Each mounting plate first adjustment waist-shaped hole is vertically penetrating and arranged in the longitudinal direction. The front connecting plate is installed on the front lifting beam through the mounting plate first adjustment waist-shaped holes and the front plate adjustment waist-shaped holes.
[0028] The front connecting plate is also provided with multiple vertically penetrating first bolt mounting holes, which are evenly distributed along the transverse direction.
[0029] The front connecting plate is also provided with a motor mounting plate. The length of the motor mounting plate in the horizontal direction is equal to the length of the front connecting plate in the horizontal direction. The front end of the motor mounting plate is also provided with a plurality of vertically penetrating second bolt mounting holes. The second bolt mounting holes correspond one-to-one with the first bolt mounting holes. The front end of the motor mounting plate is mounted on the front connecting plate through the second bolt mounting holes and the first bolt mounting holes.
[0030] The rear lifting crossbeam is also provided with multiple vertically penetrating rear plate adjustment waist-shaped holes, which are arranged in a matrix, with each rear plate adjustment waist-shaped hole arranged in the horizontal direction.
[0031] A rear connecting plate is also horizontally installed on the rear lifting beam. The length of the rear connecting plate in the horizontal direction is equal to the length of the front connecting plate in the horizontal direction. Multiple mounting plate second adjustment waist-shaped holes are evenly distributed along the horizontal direction on the rear connecting plate. Each mounting plate second adjustment waist-shaped hole is vertically penetrating and arranged in the longitudinal direction. The rear connecting plate is installed on the rear lifting beam through the mounting plate second adjustment waist-shaped holes and the rear plate adjustment waist-shaped holes.
[0032] The rear connecting plate is also provided with multiple vertically penetrating third bolt mounting holes, which are evenly distributed along the transverse direction.
[0033] The motor mounting plate is also provided with multiple vertically penetrating fourth bolt mounting holes at its rear end. The fourth bolt mounting holes correspond one-to-one with the third bolt mounting holes. The rear end of the motor mounting plate is mounted on the rear connecting plate through the fourth bolt mounting holes and the third bolt mounting holes.
[0034] Specifically, an angular drive steering motor is mounted on the upper surface of the motor mounting plate, and a suspension system from the wire-controlled angular drive system is mounted on the lower surface of the motor mounting plate.
[0035] The suspended system in the aforementioned wire-controlled angle drive system includes an angle drive lower swing arm. An angle drive bracket is also vertically arranged at the transverse bolt hole of the angle drive lower swing arm. The angle drive bracket includes an angle drive bracket front plate. A fifth bolt mounting hole with longitudinal penetration is opened at the top of the angle drive bracket front plate. A spring fixing bolt is arranged in the fifth bolt mounting hole.
[0036] The bottom of the front plate of the angle drive bracket is also fixedly connected to a horizontally arranged front plate fixing base. The front plate fixing base is also provided with a first right-angled triangular auxiliary plate. One right-angled side of the first right-angled triangular auxiliary plate is fixedly connected to the front plate fixing base, and the other right-angled side of the first right-angled triangular auxiliary plate is fixedly connected to the left side of the front plate of the angle drive bracket.
[0037] The front plate fixing base is also provided with a second right-angled triangle auxiliary plate. One right-angled side of the second right-angled triangle auxiliary plate is fixedly connected to the front plate fixing base, and the other right-angled side of the second right-angled triangle auxiliary plate is fixedly connected to the right side of the front plate of the angle drive bracket.
[0038] The angle drive bracket includes an angle drive bracket rear plate, and the angle drive bracket rear plate and the angle drive bracket front plate form a triangular structure with the horizontal plane. The top of the angle drive bracket rear plate is provided with a longitudinally penetrating sixth bolt mounting hole. The spring fixing bolts are connected from front to back to the fifth bolt mounting hole, the sixth bolt mounting hole and the transverse bolt hole.
[0039] The bottom of the rear plate of the angle drive bracket is also fixedly connected to a horizontally arranged rear plate fixing base. A third right-angled triangular auxiliary plate is also provided on the rear plate fixing base. One right-angled side of the third right-angled triangular auxiliary plate is fixedly connected to the rear plate fixing base, and the other right-angled side of the third right-angled triangular auxiliary plate is fixedly connected to the left side of the rear plate of the angle drive bracket.
[0040] The rear plate fixing base is also provided with a fourth right-angled triangle auxiliary plate. One right-angled side of the fourth right-angled triangle auxiliary plate is fixedly connected to the rear plate fixing base, and the other right-angled side of the fourth right-angled triangle auxiliary plate is fixedly connected to the right side of the rear plate of the angle drive bracket.
[0041] The present invention also protects a test system comprising an assembly-level bench for the steerable angle drive system as described above.
[0042] Specifically, the testing system includes an angle drive hub motor and a loading dynamometer. The angle drive hub motor is provided with multiple angle drive hub mounting screw holes. The angle drive hub motor is connected to one end of a double-ended flange through the multiple angle drive hub mounting screw holes. The other end of the double-ended flange is connected to one end of a universal joint coupling. The other end of the universal joint coupling is connected to the loading dynamometer.
[0043] Compared with the prior art, the present invention has the following beneficial technical effects:
[0044] (I) The test system of this utility model has a rigid connection between the angle drive hub motor and the loading dynamometer, which reduces transmission efficiency loss, facilitates the analysis of the overall performance of the angle drive hub motor, and makes the data results obtained by the test system highly accurate.
[0045] (II) The assembly-level test bench of the wire-controlled angle drive system in this utility model meets the testing requirements of this special structure of the wire-controlled angle drive system. It can adjust the wire-controlled angle drive system in the horizontal and vertical directions according to the different structures of the wire-controlled angle drive system and the installation requirements of the loading dynamometer, realize the flexible construction of the entire test system, further improve work efficiency, reduce labor intensity, and reduce test costs. It has the characteristics of strong applicability, simple structure, high reliability, low cost and easy implementation.
[0046] (III) When verifying the reliability of the steerable angle drive system under extreme and endurance conditions, the device of this utility model only needs to adjust the height of the front and rear lifting beams according to the installation height of the loading dynamometer, so that the output shaft of the angle drive hub motor is kept horizontal and the height is consistent with the loading dynamometer; the angle drive hub motor and the loading dynamometer are connected together by using a double-headed flange and a universal joint coupling, which can test the steerable angle drive system under different types of conditions, thereby establishing the mapping relationship between the working conditions and loads of the steerable angle drive system, and extracting the steady-state load and dynamic load during the operation of the steerable angle drive system. Attached Figure Description
[0047] Figure 1 This is a three-dimensional structural diagram of the assembly bench and testing system of the steerable angle drive system in this utility model.
[0048] Figure 2 This is a schematic diagram of the main structure of the assembly bench and testing system of the wire-controlled angle drive system in this utility model.
[0049] Figure 3 This is a top view of the assembly stage and testing system of the steerable angle drive system in this utility model.
[0050] The labels in the diagram represent the following: 1-Crossbeam lifting support mechanism assembly, 2-Front lifting crossbeam, 3-Rear lifting crossbeam, 4-First front crossbeam lifting support mechanism, 5-Second front crossbeam lifting support mechanism, 6-First rear crossbeam lifting support mechanism, 7-Second rear crossbeam lifting support mechanism, 8-Front plate adjusting slot hole, 9-Front connecting plate, 10-Mounting plate first adjusting slot hole, 11-First bolt mounting hole, 12-Motor mounting plate, 13-Second bolt mounting hole, 14- 15-Rear connecting plate, 16-Second adjustment hole for mounting plate, 17-Third bolt mounting hole, 18-Fourth bolt mounting hole, 19-Angle drive steering motor, 20-Suspension system in the steer-by-wire angle drive system, 21-Angle drive lower control arm, 22-Transverse bolt hole, 23-Angle drive bracket, 24-Angle drive hub motor, 25-Angle drive hub mounting bolt hole, 26-Double-ended flange, 27-Universal joint coupling, 28-Loading dynamometer.
[0051] 401-First front crossbeam lifting bracket body, 402-First front bottom screw support, 403-First front top screw support, 404-First front screw jack, 405-First front screw slider, 406-First rear bottom screw support, 407-First rear top screw support, 408-First rear screw jack, 409-First rear screw slider.
[0052] 501 - Second front lead screw slider, 502 - Second rear lead screw slider.
[0053] 601 - Third front lead screw slider, 602 - Third rear lead screw slider.
[0054] 701 - Fourth front lead screw and slider, 702 - Fourth rear lead screw and slider.
[0055] 2301 - Front plate of angle drive bracket, 2302 - Fifth bolt mounting hole, 2303 - Spring fixing bolt, 2304 - Front plate fixing base, 2305 - First right-angled triangle auxiliary plate, 2306 - Second right-angled triangle auxiliary plate, 2307 - Rear plate of angle drive bracket, 2308 - Sixth bolt mounting hole, 2309 - Rear plate fixing base, 2310 - Third right-angled triangle auxiliary plate, 2311 - Fourth right-angled triangle auxiliary plate.
[0056] 40101 - First front bolt mounting hole, 40102 - First rear bolt mounting hole, 40103 - First front wall, 40104 - First connecting support wall, 40105 - First bracket base, 40106 - First rear wall.
[0057] 4010501 - Horizontal oblong hole, 4010502 - Vertical oblong hole.
[0058] The specific content of this utility model will be further explained in detail below with reference to the embodiments. Detailed Implementation
[0059] It should be noted that, unless otherwise specified, all systems, equipment, and components in this utility model adopt systems, equipment, and components known in the prior art. For example, the steerable angle drive system adopts a known steerable angle drive system, the suspension system in the steerable angle drive system adopts a known suspension system in the steerable angle drive system, the loading dynamometer adopts a known loading dynamometer, the double-ended flange adopts a known double-ended flange, and the universal joint coupling adopts a known universal joint coupling.
[0060] In this invention, the OXYZ coordinate system is a three-dimensional rectangular coordinate system, with the X-axis pointing horizontally to the right; the Y-axis pointing vertically to the rear; and the Z-axis pointing vertically upwards.
[0061] Following the above technical solution, the following are specific embodiments of this utility model. It should be noted that this utility model is not limited to the following specific embodiments, and all equivalent modifications made based on the technical solution of this application fall within the protection scope of this utility model.
[0062] Example 1:
[0063] This embodiment provides a bench test platform for a steerable angular drive system, such as... Figure 1 As shown, it includes a crossbeam lifting support mechanism assembly 1, which includes a first front crossbeam lifting support mechanism 4.
[0064] like Figure 1 As shown, the first front crossbeam lifting support mechanism 4 includes a first front crossbeam lifting support body 401 arranged vertically. The first front crossbeam lifting support body 401 includes a first front wall 40103. The width direction of the first front wall 40103 is arranged horizontally, and the length direction of the first front wall 40103 is arranged vertically.
[0065] like Figure 1As shown, a plurality of through first front bolt mounting holes 40101 are provided on the first front wall 40103 along the longitudinal direction, and the plurality of through first front bolt mounting holes 40101 are evenly distributed vertically; a detachable first front lead screw lifting mechanism is installed on the first front bolt mounting holes 40101 of the first front wall 40103.
[0066] like Figure 2 As shown, the first front screw lifting mechanism includes a first front bottom screw support 402, which is mounted on the first front wall 40103 through the first front bolt mounting hole 40101; it also includes a first front top screw support 403, which is mounted on the first front wall 40103 through the first front bolt mounting hole 40101; a first front screw lift 404 is vertically installed between the first front bottom screw support 402 and the first front top screw support 403, and the first front screw slider 405 on the first front screw lift 404 is fixedly connected to the left front side of the front lifting beam 2.
[0067] In this embodiment, the height of the front lifting beam 2 is adjusted by means of a first front screw jack 404, a first front bottom screw support 402, and a first front top screw support 403. The first front screw jack 404, the first front bottom screw support 402, and the first front top screw support 403 can adjust the height of the front lifting beam 2 over a large distance using multiple first front bolt mounting holes 40101 and multiple first rear bolt mounting holes 40102 on the body 401 of the first front beam lifting bracket. Smaller-range height adjustments are made using a first front screw slider 405 on the first front screw jack 404. After fine-tuning to a suitable height, the height of the first front screw slider 405 connected to the front lifting beam 2 can be fixed using the fastening nuts at both ends of the screw. The basic principle of the height adjustment method for the rear lifting beam 3 is the same as that for the front lifting beam 2.
[0068] As a preferred embodiment of this invention, such as Figure 1 and Figure 3 As shown, the first front wall 40103 is connected to the first rear wall 40106 via the first connecting support wall 40104. The first front wall 40103 and the first rear wall 40106 are arranged parallel to each other; the first front wall 40103 and the first connecting support wall 40104 are arranged perpendicular to each other.
[0069] like Figure 1 As shown, the first rear wall 40106 has multiple through first rear bolt mounting holes 40102 along the longitudinal direction, and the multiple through first rear bolt mounting holes 40102 are evenly distributed vertically; a detachable first rear screw lifting mechanism is installed on the first rear bolt mounting holes 40102 of the first front crossbeam lifting bracket body 401.
[0070] like Figure 1 As shown, the first rear screw lifting mechanism includes a first rear bottom screw support 406, which is mounted on the first rear wall 40106 through a first rear bolt mounting hole 40102; it also includes a first rear top screw support 407, which is mounted on the first rear wall 40106 through a first rear bolt mounting hole 40102; a first rear screw lift 408 is vertically installed between the first rear bottom screw support 406 and the first rear top screw support 407, and the first rear screw slider 409 on the first rear screw lift 408 is fixedly connected to the left rear side of the front lifting beam 2.
[0071] As a preferred embodiment of this invention, such as Figure 1 As shown, the beam lifting support mechanism assembly 1 includes two front beam lifting support mechanisms and two rear beam lifting support mechanisms. The two front beam lifting support mechanisms and the two rear beam lifting support mechanisms are arranged in a non-contact manner, and the two rear beam lifting support mechanisms are located longitudinally behind the two front beam lifting support mechanisms.
[0072] like Figure 1 As shown, the front two crossbeam lifting support mechanisms include a first front crossbeam lifting support mechanism 4, and a second front crossbeam lifting support mechanism 5 is non-contactly provided on the right side of the first front crossbeam lifting support mechanism 4; a front lifting crossbeam 2 is horizontally provided between the first front crossbeam lifting support mechanism 4 and the second front crossbeam lifting support mechanism 5, and the front lifting crossbeam 2 can move vertically and horizontally on the front two crossbeam lifting support mechanisms.
[0073] like Figure 1 As shown, the rear two crossbeam lifting support mechanisms include a first rear crossbeam lifting support mechanism 6, and a second rear crossbeam lifting support mechanism 7 is non-contactly provided on the right side of the first rear crossbeam lifting support mechanism 6; a rear lifting crossbeam 3 is horizontally provided between the first rear crossbeam lifting support mechanism 6 and the second rear crossbeam lifting support mechanism 7, and the rear lifting crossbeam 3 can move vertically parallel between the rear two crossbeam lifting support mechanisms.
[0074] As a preferred embodiment of this invention, such as Figure 1 As shown, the structures of the first front crossbeam lifting support mechanism 4 and the second front crossbeam lifting support mechanism 5 are arranged symmetrically from left to right; the structures of the first rear crossbeam lifting support mechanism 6 and the second rear crossbeam lifting support mechanism 7 are arranged symmetrically from left to right, and the structures of the first front crossbeam lifting support mechanism 4 and the first rear crossbeam lifting support mechanism 6 are the same.
[0075] As a preferred embodiment of this invention, such as Figure 1 and Figure 3As shown, the first front crossbeam lifting bracket body 401 also includes a horizontally arranged first bracket base 40105. The first bracket base 40105 is also provided with a plurality of vertically penetrating transverse waist-shaped holes 4010501. The transverse waist-shaped holes 4010501 are connected to the bottom of the first front wall 40103 by anchor bolts provided inside. The transverse waist-shaped holes 4010501 are also connected to the bottom of the first rear wall 40106 by anchor bolts provided inside. The first bracket base 40105 is also provided with a plurality of vertically penetrating longitudinal waist-shaped holes 4010502. The longitudinal waist-shaped holes 4010502 are connected to the bottom of the first connecting support wall 40104 by anchor bolts provided inside.
[0076] As a preferred embodiment of this invention, such as Figure 3 As shown, the second front crossbeam lifting support mechanism 5 includes a second front lead screw slider 501, which is fixedly connected to the right front side of the front lifting crossbeam 2.
[0077] like Figure 1 As shown, the second front crossbeam lifting support mechanism 5 also includes a second rear lead screw slider 502, which is fixedly connected to the right rear side of the front lifting crossbeam 2.
[0078] like Figure 3 As shown, the first rear crossbeam lifting support mechanism 6 includes a third front lead screw slider 601, which is fixedly connected to the left front side of the rear lifting crossbeam 3.
[0079] like Figure 1 As shown, the first rear crossbeam lifting support mechanism 6 also includes a third rear lead screw slider 602, which is fixedly connected to the left rear side of the rear lifting crossbeam 3.
[0080] like Figure 3 As shown, the second rear crossbeam lifting support mechanism 7 includes a fourth front lead screw slider 701, which is fixedly connected to the right front side of the rear lifting crossbeam 3.
[0081] like Figure 1 As shown, the second rear crossbeam lifting support mechanism 7 also includes a fourth rear lead screw slider 702, which is fixedly connected to the right rear side of the rear lifting crossbeam 3.
[0082] As a preferred embodiment of this invention, such as Figure 1 and Figure 3 As shown, the front lifting crossbeam 2 is also provided with multiple vertically penetrating front plate adjustment waist-shaped holes 8, which are arranged in a matrix, with each front plate adjustment waist-shaped hole 8 arranged in the horizontal direction.
[0083] like Figure 1 and Figure 3 As shown, a front connecting plate 9 is also horizontally arranged on the front lifting beam 2. The length of the front connecting plate 9 in the horizontal direction is less than the distance between the first front beam lifting support mechanism 4 and the second front beam lifting support mechanism 5. Multiple mounting plate first adjustment waist-shaped holes 10 are also evenly arranged on the front connecting plate 9 in the horizontal direction. Each mounting plate first adjustment waist-shaped hole 10 is vertically penetrating and arranged in the longitudinal direction. The front connecting plate 9 is installed on the front lifting beam 2 through the mounting plate first adjustment waist-shaped holes 10 and the front plate adjustment waist-shaped holes 8.
[0084] like Figure 1 and Figure 3 As shown, the front connecting plate 9 is also provided with a plurality of vertically penetrating first bolt mounting holes 11, which are evenly distributed in the transverse direction.
[0085] like Figure 1 and Figure 3 As shown, a motor mounting plate 12 is also provided on the front connecting plate 9. The length of the motor mounting plate 12 in the horizontal direction is equal to the length of the front connecting plate 9 in the horizontal direction. A plurality of vertically penetrating second bolt mounting holes 13 are also provided on the front end of the motor mounting plate 12. The second bolt mounting holes 13 correspond one-to-one with the first bolt mounting holes 11. The front end of the motor mounting plate 12 is mounted on the front connecting plate 9 through the second bolt mounting holes 13 and the first bolt mounting holes 11.
[0086] like Figure 1 and Figure 3 As shown, the rear lifting crossbeam 3 is also provided with multiple vertically penetrating rear plate adjustment waist-shaped holes 14. The multiple rear plate adjustment waist-shaped holes 14 are arranged in a matrix, and each rear plate adjustment waist-shaped hole 14 is arranged in the horizontal direction.
[0087] like Figure 1 and Figure 3 As shown, a rear connecting plate 15 is also horizontally arranged on the rear lifting beam 3. The length of the rear connecting plate 15 in the horizontal direction is equal to the length of the front connecting plate 9 in the horizontal direction. Multiple mounting plate second adjustment waist-shaped holes 16 are also evenly distributed on the rear connecting plate 15 in the horizontal direction. Each mounting plate second adjustment waist-shaped hole 16 is vertically through and arranged in the longitudinal direction. The rear connecting plate 15 is installed on the rear lifting beam 3 through the mounting plate second adjustment waist-shaped holes 16 and the rear plate adjustment waist-shaped holes 14.
[0088] like Figure 1 and Figure 3 As shown, the rear connecting plate 15 is also provided with multiple vertically penetrating third bolt mounting holes 17, which are evenly distributed in the transverse direction.
[0089] like Figure 1 and Figure 3As shown, the rear end of the motor mounting plate 12 is also provided with a plurality of vertically penetrating fourth bolt mounting holes 18, which correspond one-to-one with the third bolt mounting holes 17. The rear end of the motor mounting plate 12 is mounted on the rear connecting plate 15 through the fourth bolt mounting holes 18 and the third bolt mounting holes 17.
[0090] In this embodiment, the front plate adjustment waist-shaped hole 8 on the front lifting beam 2 and the first adjustment waist-shaped hole 10 on the mounting plate on the front connecting plate 9 are intertwined, and the rear plate adjustment waist-shaped hole 14 on the rear lifting beam 3 and the second adjustment waist-shaped hole 16 on the mounting plate on the rear connecting plate 15 are intertwined. This allows the position of the lifting support mechanism on both sides of the beam to be adjusted according to the installation space, thus avoiding installation interference.
[0091] In this embodiment, the position of the motor mounting plate 12 in the lateral direction can be adjusted by the front plate adjustment waist-shaped hole 8 on the front lifting beam 2 and the rear plate adjustment waist-shaped hole 14 on the rear lifting beam 3.
[0092] As a preferred embodiment of this invention, such as Figure 1 and Figure 2 As shown, an angular drive steering motor 19 is mounted on the upper surface of the motor mounting plate 12, and a suspension system 20 of the wire-controlled angular drive system is mounted on the lower surface of the motor mounting plate 12.
[0093] like Figure 2 As shown, the suspended system 20 in the wire-controlled angle drive system includes an angle drive lower swing arm 21. An angle drive bracket 23 is also vertically arranged at the transverse bolt hole 22 of the angle drive lower swing arm 21. The angle drive bracket 23 includes an angle drive bracket front plate 2301. A fifth bolt mounting hole 2302 is opened in the top of the angle drive bracket front plate 2301, and a spring fixing bolt 2303 is arranged in the fifth bolt mounting hole 2302.
[0094] like Figure 1 and Figure 2 As shown, a horizontally arranged front plate fixing base 2304 is also fixedly connected to the bottom of the front plate 2301 of the angle drive bracket. A first right-angled triangular auxiliary plate 2305 is also provided on the front plate fixing base 2304. One right-angled side of the first right-angled triangular auxiliary plate 2305 is fixedly connected to the front plate fixing base 2304, and the other right-angled side of the first right-angled triangular auxiliary plate 2305 is fixedly connected to the left side of the front plate 2301 of the angle drive bracket.
[0095] like Figure 1 and Figure 2As shown, a second right-angled triangle auxiliary plate 2306 is also provided on the front plate fixing base 2304. One right-angled side of the second right-angled triangle auxiliary plate 2306 is fixedly connected to the front plate fixing base 2304, and the other right-angled side of the second right-angled triangle auxiliary plate 2306 is fixedly connected to the right side of the front plate 2301 of the angle drive bracket.
[0096] like Figure 1 As shown, the angle drive bracket 23 includes an angle drive bracket rear plate 2307. The angle drive bracket rear plate 2307 and the angle drive bracket front plate 2301 form a triangular structure with the horizontal plane. The top of the angle drive bracket rear plate 2307 is provided with a longitudinally penetrating sixth bolt mounting hole 2308. The spring fixing bolt 2303 is connected from front to back to the fifth bolt mounting hole 2302, the sixth bolt mounting hole 2308 and the transverse bolt hole 22.
[0097] like Figure 1 As shown, a horizontally arranged rear plate fixing base 2309 is also fixedly connected to the bottom of the rear plate 2307 of the angle drive bracket. A third right-angled triangle auxiliary plate 2310 is also provided on the rear plate fixing base 2309. One right-angled side of the third right-angled triangle auxiliary plate 2310 is fixedly connected to the rear plate fixing base 2309, and the other right-angled side of the third right-angled triangle auxiliary plate 2310 is fixedly connected to the left side of the rear plate 2307 of the angle drive bracket.
[0098] like Figure 1 As shown, a fourth right-angled triangle auxiliary plate 2311 is also provided on the rear plate fixing base 2309. One right-angled side of the fourth right-angled triangle auxiliary plate 2311 is fixedly connected to the rear plate fixing base 2309, and the other right-angled side of the fourth right-angled triangle auxiliary plate 2311 is fixedly connected to the right side of the rear plate 2307 of the angle drive bracket.
[0099] In this embodiment, since the suspension system 20 in the wire-controlled angle drive system is composed of an angle drive air spring, but the angle drive air spring cannot fix the height in the suspended and unloaded state, the angle drive bracket 23 is used below the wire-controlled angle drive system to adjust the angle drive hub motor 24 to a horizontal state.
[0100] In this embodiment, the angular drive bracket 23 is connected to the transverse bolt hole 22 of the angular drive lower swing arm 21 to ensure that the angular drive lower swing arm 21 remains in a horizontal state, thereby meeting the horizontal connection requirements of the angular drive hub motor 24.
[0101] Example 2:
[0102] This embodiment provides a test system that uses the assembly-level test bench of the directional control angle drive system in Embodiment 1.
[0103] like Figure 1 and Figure 2 As shown, the test system includes an angle drive hub motor 24 and a loading dynamometer 28. The angle drive hub motor 24 is provided with multiple angle drive hub mounting screw holes 25. The angle drive hub motor 24 is connected to one end of a double-ended flange 26 through the multiple angle drive hub mounting screw holes 25. The other end of the double-ended flange 26 is connected to one end of a universal joint coupling 27. The other end of the universal joint coupling 27 is connected to the loading dynamometer 28.
[0104] In this embodiment, after the installation height of the linear angle drive system is determined by the loading dynamometer 28, the height of the linear angle drive system can be adjusted using the front lifting beam 2 and the rear lifting beam 3.
Claims
1. An assembly level bench for a by-wire corner drive system, characterized in that, It includes a beam lifting support mechanism assembly (1), wherein the beam lifting support mechanism assembly (1) includes a first front beam lifting support mechanism (4); The first front beam lifting support mechanism (4) includes a first front beam lifting support body (401) arranged vertically. The first front beam lifting support body (401) includes a first front wall (40103). The width direction of the first front wall (40103) is arranged horizontally, and the length direction of the first front wall (40103) is arranged vertically. The first front wall (40103) has multiple through first front bolt mounting holes (40101) along the longitudinal direction, and the multiple through first front bolt mounting holes (40101) are evenly arranged vertically; a detachable first front lead screw lifting mechanism is installed on the first front bolt mounting holes (40101) of the first front wall (40103). The first front screw lifting mechanism includes a first front bottom screw support (402), which is mounted on the first front wall (40103) through a first front bolt mounting hole (40101); it also includes a first front top screw support (403), which is mounted on the first front wall (40103) through a first front bolt mounting hole (40101); a first front screw lift (404) is vertically installed between the first front bottom screw support (402) and the first front top screw support (403), and the first front screw slider (405) on the first front screw lift (404) is fixedly connected to the left front side of the front lifting beam (2).
2. The by-wire angular drive system assembly level bench of claim 1, wherein, The first front wall (40103) is connected to the first rear wall (40106) via the first connecting support wall (40104), and the first front wall (40103) and the first rear wall (40106) are arranged parallel to each other; the first front wall (40103) and the first connecting support wall (40104) are arranged perpendicular to each other; The first rear wall (40106) has multiple through first rear bolt mounting holes (40102) along the longitudinal direction, and the multiple through first rear bolt mounting holes (40102) are evenly arranged vertically; the first front crossbeam lifting bracket body (401) is equipped with a detachable vertically arranged first rear screw lifting mechanism on the first rear bolt mounting holes (40102). The first rear screw lifting mechanism includes a first rear bottom screw support (406), which is mounted on the first rear wall (40106) through a first rear bolt mounting hole (40102); it also includes a first rear top screw support (407), which is mounted on the first rear wall (40106) through a first rear bolt mounting hole (40102); a first rear screw lift (408) is vertically installed between the first rear bottom screw support (406) and the first rear top screw support (407), and the first rear screw slider (409) on the first rear screw lift (408) is fixedly connected to the left rear side of the front lifting beam (2).
3. The pack level bench of a by-wire angular drive system as recited in claim 2, wherein, The beam lifting support mechanism assembly (1) includes two front beam lifting support mechanisms and two rear beam lifting support mechanisms. The two front beam lifting support mechanisms and the two rear beam lifting support mechanisms are arranged in a non-contact manner. The two rear beam lifting support mechanisms are located longitudinally behind the two front beam lifting support mechanisms. The front two crossbeam lifting support mechanism includes a first front crossbeam lifting support mechanism (4), and a second front crossbeam lifting support mechanism (5) is non-contactly provided on the right side of the first front crossbeam lifting support mechanism (4); a front lifting crossbeam (2) is horizontally provided between the first front crossbeam lifting support mechanism (4) and the second front crossbeam lifting support mechanism (5), and the front lifting crossbeam (2) can move up and down parallel on the front two crossbeam lifting support mechanisms; The rear two crossbeam lifting support mechanism includes a first rear crossbeam lifting support mechanism (6), and a second rear crossbeam lifting support mechanism (7) is non-contactly provided on the right side of the first rear crossbeam lifting support mechanism (6); a rear lifting crossbeam (3) is horizontally provided between the first rear crossbeam lifting support mechanism (6) and the second rear crossbeam lifting support mechanism (7), and the rear lifting crossbeam (3) can move vertically and horizontally in parallel between the rear two crossbeam lifting support mechanisms.
4. The pack level bench of a by-wire corner drive system as recited in claim 3, wherein, The structures of the first front crossbeam lifting support mechanism (4) and the second front crossbeam lifting support mechanism (5) are arranged symmetrically from left to right; the structures of the first rear crossbeam lifting support mechanism (6) and the second rear crossbeam lifting support mechanism (7) are arranged symmetrically from left to right, and the structures of the first front crossbeam lifting support mechanism (4) and the first rear crossbeam lifting support mechanism (6) are the same.
5. The pack level bench of a by-wire corner drive system as recited in claim 4, wherein, The first front crossbeam lifting bracket body (401) further includes a horizontally arranged first bracket base (40105). The first bracket base (40105) is also provided with a plurality of vertically penetrating transverse waist-shaped holes (4010501). The transverse waist-shaped holes (4010501) are connected to the bottom of the first front wall (40103) by anchor bolts provided inside. The transverse waist-shaped holes (4010501) are also connected to the bottom of the first rear wall (40106) by anchor bolts provided inside. The first bracket base (40105) is also provided with a plurality of vertically penetrating longitudinal waist-shaped holes (4010502). The longitudinal waist-shaped holes (4010502) are connected to the bottom of the first connecting support wall (40104) by anchor bolts provided inside.
6. The pack level bench of a by-wire corner drive system as recited in claim 4, wherein, The second front crossbeam lifting support mechanism (5) includes a second front lead screw slider (501), which is fixedly connected to the right front side of the front lifting crossbeam (2). The second front crossbeam lifting support mechanism (5) further includes a second rear lead screw slider (502), which is fixedly connected to the right rear side of the front lifting crossbeam (2). The first rear crossbeam lifting support mechanism (6) includes a third front lead screw slider (601), which is fixedly connected to the left front side of the rear lifting crossbeam (3). The first rear crossbeam lifting support mechanism (6) further includes a third rear lead screw slider (602), which is fixedly connected to the left rear side of the rear lifting crossbeam (3); The second rear crossbeam lifting support mechanism (7) includes a fourth front lead screw slider (701), which is fixedly connected to the right front side of the rear lifting crossbeam (3). The second rear crossbeam lifting support mechanism (7) further includes a fourth rear lead screw slider (702), which is fixedly connected to the right rear side of the rear lifting crossbeam (3).
7. The pack level bench of a by-wire angular drive system of claim 3, wherein, The front lifting crossbeam (2) is also provided with multiple vertically penetrating front plate adjustment waist-shaped holes (8), and the multiple front plate adjustment waist-shaped holes (8) are arranged in a matrix, with each front plate adjustment waist-shaped hole (8) arranged in the horizontal direction; The front lifting beam (2) is also horizontally provided with a front connecting plate (9). The length of the front connecting plate (9) in the horizontal direction is less than the distance between the first front beam lifting support mechanism (4) and the second front beam lifting support mechanism (5). The front connecting plate (9) is also evenly provided with a plurality of mounting plate first adjustment waist-shaped holes (10) in the horizontal direction. Each mounting plate first adjustment waist-shaped hole (10) is vertically through and arranged in the longitudinal direction. The front connecting plate (9) is installed on the front lifting beam (2) through the mounting plate first adjustment waist-shaped holes (10) and the front plate adjustment waist-shaped holes (8). The front connecting plate (9) is also provided with a plurality of vertically penetrating first bolt mounting holes (11), which are evenly distributed in the transverse direction; The front connecting plate (9) is also provided with a motor mounting plate (12). The length of the motor mounting plate (12) in the horizontal direction is equal to the length of the front connecting plate (9) in the horizontal direction. The front end of the motor mounting plate (12) is also provided with a plurality of vertically penetrating second bolt mounting holes (13). The second bolt mounting holes (13) correspond one-to-one with the first bolt mounting holes (11). The front end of the motor mounting plate (12) is mounted on the front connecting plate (9) through the second bolt mounting holes (13) and the first bolt mounting holes (11). The rear lifting crossbeam (3) is also provided with multiple vertically penetrating rear plate adjustment waist-shaped holes (14), and the multiple rear plate adjustment waist-shaped holes (14) are arranged in a matrix, with each rear plate adjustment waist-shaped hole (14) arranged in the transverse direction. The rear lifting beam (3) is also horizontally provided with a rear connecting plate (15). The length of the rear connecting plate (15) in the horizontal direction is equal to the length of the front connecting plate (9) in the horizontal direction. The rear connecting plate (15) is also evenly provided with a plurality of mounting plate second adjustment waist-shaped holes (16) in the horizontal direction. Each mounting plate second adjustment waist-shaped hole (16) is vertically through and arranged in the longitudinal direction. The rear connecting plate (15) is installed on the rear lifting beam (3) through the mounting plate second adjustment waist-shaped holes (16) and the rear plate adjustment waist-shaped holes (14). The rear connecting plate (15) is also provided with a plurality of vertically penetrating third bolt mounting holes (17), which are evenly distributed in the transverse direction; The motor mounting plate (12) is provided with multiple vertically penetrating fourth bolt mounting holes (18) at its rear end. The fourth bolt mounting holes (18) correspond one-to-one with the third bolt mounting holes (17). The rear end of the motor mounting plate (12) is mounted on the rear connecting plate (15) through the fourth bolt mounting holes (18) and the third bolt mounting holes (17).
8. The pack level bench of a by-wire corner drive system as recited in claim 7, wherein, An angular drive steering motor (19) is mounted on the upper surface of the motor mounting plate (12), and a suspension system (20) of the wire-controlled angular drive system is mounted on the lower surface of the motor mounting plate (12). The suspension system (20) in the wire-controlled angle drive system includes an angle drive lower swing arm (21). An angle drive bracket (23) is also provided vertically at the transverse bolt hole (22) of the angle drive lower swing arm (21). The angle drive bracket (23) includes an angle drive bracket front plate (2301). A fifth bolt mounting hole (2302) is provided longitudinally at the top of the angle drive bracket front plate (2301). A spring fixing bolt (2303) is provided in the fifth bolt mounting hole (2302). The bottom of the front plate (2301) of the angle drive bracket is also fixedly connected to a horizontally arranged front plate fixing base (2304). The front plate fixing base (2304) is also provided with a first right-angled triangle auxiliary plate (2305). One right-angled side of the first right-angled triangle auxiliary plate (2305) is fixedly connected to the front plate fixing base (2304), and the other right-angled side of the first right-angled triangle auxiliary plate (2305) is fixedly connected to the left side of the front plate (2301) of the angle drive bracket. The front plate fixing base (2304) is also provided with a second right-angled triangle auxiliary plate (2306). One right-angled side of the second right-angled triangle auxiliary plate (2306) is fixedly connected to the front plate fixing base (2304), and the other right-angled side of the second right-angled triangle auxiliary plate (2306) is fixedly connected to the right side of the front plate (2301) of the angle drive bracket. The angle drive bracket (23) includes an angle drive bracket rear plate (2307), the angle drive bracket rear plate (2307) and the angle drive bracket front plate (2301) form a triangular structure with the horizontal plane, the top of the angle drive bracket rear plate (2307) is provided with a longitudinally penetrating sixth bolt mounting hole (2308), and the spring fixing bolt (2303) is connected from front to back to the fifth bolt mounting hole (2302), the sixth bolt mounting hole (2308) and the transverse bolt hole (22); The bottom of the rear plate (2307) of the angle drive bracket is also fixedly connected to a horizontally arranged rear plate fixing base (2309). A third right-angled triangle auxiliary plate (2310) is also provided on the rear plate fixing base (2309). One right-angled side of the third right-angled triangle auxiliary plate (2310) is fixedly connected to the rear plate fixing base (2309), and the other right-angled side of the third right-angled triangle auxiliary plate (2310) is fixedly connected to the left side of the rear plate (2307) of the angle drive bracket. The rear plate fixing base (2309) is also provided with a fourth right-angled triangle auxiliary plate (2311). One right-angled side of the fourth right-angled triangle auxiliary plate (2311) is fixedly connected to the rear plate fixing base (2309), and the other right-angled side of the fourth right-angled triangle auxiliary plate (2311) is fixedly connected to the right side of the rear plate (2307) of the angle drive bracket.
9. A test system, characterized by The assembly stage bench includes the steerable angle drive system as described in any one of claims 1 to 8.
10. The test system of claim 9, comprising an angular drive hub motor (24) and a load dynamometer (28), the angular drive hub motor (24) being provided with a plurality of angular drive hub mounting screw holes (25), characterized in that, The aforementioned angular drive hub motor (24) is connected to one end of a double-ended flange (26) through multiple angular drive hub mounting screw holes (25). The other end of the double-ended flange (26) is connected to one end of a universal joint coupling (27), and the other end of the universal joint coupling (27) is connected to a loading dynamometer (28).