Industrial flaw detection X-ray film developing machine

Abstract

The utility model discloses an industrial flaw detection X-ray film developing machine which comprises a film developing machine body, a bottom plate is arranged below the film developing machine body, universal brake wheels are fixedly connected to the periphery of the bottom of the bottom plate, a plurality of stand columns are fixedly connected to the periphery of the top of the bottom plate, and the film developing machine body is installed outside the stand columns in a sleeving and sliding mode. A lifting assembly is arranged between the film developing machine body and the bottom plate, and an X-ray film inlet is formed in one side of the film developing machine body. By arranging the adjusting assembly, the connecting frame, the second motor, the driving assembly and other structures, after the second motor drives the main gear to rotate and is meshed with the driven gear to rotate, the conveying belt between the side plates can be conveniently adjusted to the proper position, and the first motor is used for driving the transmission roller to rotate to drive the conveying belt to rotate; and the released X-ray film can be conveniently and automatically released, the problem that the X-ray film is manually held by hand to be released is solved, and the convenience in use is improved.

Description

Technical Field

[0001] This utility model relates to the field of film processing machine technology, and in particular to an industrial X-ray film processing machine for flaw detection. Background Technology

[0002] A film processor is a device for processing X-ray film. The film processing process mainly consists of four parts: developing, fixing, washing, and drying. The film is first placed in a developing tank containing developing solution for a certain period of time, then placed in a fixing tank containing fixing solution for a certain period of time, then rinsed with clean water in a washing tank, and finally dried. The film processing process is then complete.

[0003] Existing X-ray film processors typically require manual handling to feed the film into the machine. The feed inlet usually has a long conveyor plate, necessitating manual placement of the film. This is inconvenient and increases workload. Furthermore, traditional processors have a fixed height, making height adjustment impossible. For some users, this requires bending over, which is ergonomic and increases operator fatigue.

[0004] Therefore, an industrial X-ray film processing machine for flaw detection is proposed. Utility Model Content

[0005] The technical problem this invention aims to solve is that the conveying process requires manual assistance, which is inconvenient and increases workload. Furthermore, the film washing machine itself has a fixed height, making it impossible to ensure optimal operation for people of different heights, thus limiting its use.

[0006] To solve the above-mentioned technical problems, the present invention provides a technical solution: an industrial X-ray film processor for flaw detection, comprising a processor body, a base plate below the processor body, universal brake wheels fixedly connected to the bottom four sides of the base plate, multiple columns fixedly connected to the top four sides of the base plate, the processor body being slidably mounted on the outside of the multiple columns, a lifting assembly between the processor body and the base plate, an X-ray film inlet on one side of the processor body, and two fixing blocks fixedly connected to the side of the processor body near the X-ray film inlet;

[0007] Each of the two fixed blocks is rotatably connected to a side plate on one side, and a transmission component is provided between the two side plates. An adjustment component is provided on one side of one of the fixed blocks. A touch screen controller is embedded in one side of the main body of the film processor, and a pusher is fixedly connected to one side of the main body of the film processor.

[0008] Preferably, the lifting assembly includes two connecting plates, with a rotating rod rotatably connected between the two connecting plates. A first rotating plate is fixedly connected to the outside of the rotating rod. A mounting plate is fixedly connected to the bottom of the film washer body, and a second rotating plate is rotatably connected to one side of the mounting plate. The first and second rotating plates are rotatably connected. By using the lifting assembly, the first and second rotating plates can be rotated under the drive of the rotating rod, thereby adjusting the height of the film washer body. This provides convenience for users of different heights, ensures that users are in the best position for use, and improves work efficiency.

[0009] Preferably, the transmission assembly includes two guide rollers, the two guide rollers being rotatably connected at both ends to opposite sides of two side plates, and a conveyor belt being fitted around the two guide rollers. A first motor is fixedly connected to one side of one of the side plates, and the output end of the first motor extends through to one side of the side plate and is fixedly connected to one end of one of the guide rollers. Through the transmission assembly, the guide rollers can be rotated under the drive of the first motor, and the conveyor belt can be rotated, which is beneficial for transporting X-ray films.

[0010] Preferably, the adjustment component includes a driven gear, which is rotatably connected to one side of one of the fixed blocks. The side of the driven gear is fixedly connected to the corresponding side plate via a connecting shaft passing through the fixed block. A master gear is rotatably connected to the side of the fixed block near the driven gear. The master gear and the driven gear are meshed together. With the adjustment component, the driven gear can easily be engaged and rotated when the master gear rotates, which is beneficial for adjusting the angle of the side plate.

[0011] Preferably, one of the fixing blocks is fixedly connected to a connecting frame on one side. The connecting frame is installed on the outside of the main gear. A second motor is fixedly connected to one side of the connecting frame. The output end of the second motor extends through to the inside of the connecting frame and is fixedly connected to one side of the main gear. The main gear can be rotated under the drive of the second motor.

[0012] Preferably, a third motor is fixedly connected to one side of one of the connecting plates. The output end of the third motor passes through the connecting plate and is fixedly connected to one end of the rotating rod. The rotating rod can be driven by the third motor, making it more convenient to use.

[0013] Preferably, both the second and third motors are self-locking motors, which can ensure that the second and third motors have a self-locking function when they stop working.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. This utility model, by setting up an adjustment component, a connecting frame, a second motor, and a drive component, allows the conveyor belt between the side plates to be adjusted to a suitable position after the main gear is driven by the second motor to rotate and engage with the slave gear. The first motor drives the transmission roller to rotate, thereby driving the conveyor belt to rotate, which facilitates the automatic delivery of X-ray films. This solves the problem of manually hand-holding X-ray films for delivery and improves the convenience of use.

[0016] 2. This utility model, by setting up a lifting component, a third motor and a column, drives the first and second rotating plates by rotating the rotating rod driven by the third motor, which facilitates the height adjustment of the main body of the film washing machine. It eliminates the need for bending over to use the machine when people of different heights are not tall, conforms to ergonomics, and reduces fatigue during operation. Attached Figure Description

[0017] Figure 1 This is a first-view perspective perspective view of an industrial X-ray film processing machine for flaw detection according to this utility model;

[0018] Figure 2 This is a second-view perspective perspective view of an industrial X-ray film processing machine for flaw detection according to this utility model;

[0019] Figure 3 This is a schematic diagram of the lifting assembly structure of an industrial X-ray film processing machine for flaw detection according to this utility model;

[0020] Figure 4 This utility model Figure 2 A magnified view of A in the middle.

[0021] In the diagram: 1. Base plate; 2. First motor; 3. Guide roller; 4. Conveyor belt; 5. Side plate; 6. Fixing block; 7. X-ray film inlet; 8. Film processor body; 9. Touch screen controller; 10. Connecting plate; 11. Third motor; 12. Rotating rod; 13. Universal brake wheel; 14. Column; 15. Push handle; 16. First rotating plate; 17. Mounting plate; 18. Second rotating plate; 19. Main gear; 20. Second motor; 21. Connecting frame; 22. Driven gear. Detailed Implementation

[0022] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0023] Please see Figures 1 to 4An industrial X-ray film processor for flaw detection includes a processor body 8, a base plate 1 below the processor body 8, universal brake wheels 13 fixedly connected to the bottom four sides of the base plate 1 to facilitate the movement of the processor body 8 by means of the universal brake wheels 13, multiple columns 14 fixedly connected to the top four sides of the base plate 1, the processor body 8 is slidably mounted on the outside of the multiple columns 14, a lifting assembly is provided between the processor body 8 and the base plate 1, an X-ray film inlet 7 is provided on one side of the processor body 8, and two fixing blocks 6 are fixedly connected to the side of the processor body 8 near the X-ray film inlet 7;

[0024] Two fixed blocks 6 are rotatably connected to side plates 5 on opposite sides. A transmission component is set between the two side plates 5. The side plates 5 can be rotated outside the fixed blocks 6 to facilitate angle adjustment of the transmission component. One of the fixed blocks 6 has an adjustment component on one side. A touch screen controller 9 is embedded in one side of the film processor body 8 for real-time control. A pusher 15 is fixedly connected to one side of the film processor body 8 to facilitate positional movement of the film processor body 8. The second motor 20 and the third motor 11 are both self-locking motors, which can ensure that the second motor 20 and the third motor 11 have a self-locking function when they stop working.

[0025] like Figure 3 and Figure 4 As shown, the lifting assembly includes two connecting plates 10, with a rotating rod 12 rotatably connected between them. A first rotating plate 16 is fixedly connected to the outside of the rotating rod 12. A mounting plate 17 is fixedly connected to the bottom of the film washer body 8, and a second rotating plate 18 is rotatably connected to one side of the mounting plate 17. The first rotating plate 16 and the second rotating plate 18 are rotatably connected. Through the lifting assembly, the first rotating plate 16 and the second rotating plate 18 can be rotated under the drive of the rotating rod 12, thereby adjusting the height of the film washer body 8. This provides convenience for users of different heights, ensuring that users are in the best position for use and improving work efficiency. A third motor 11 is fixedly connected to one side of one of the connecting plates 10. The output end of the third motor 11 passes through the connecting plate 10 and is fixedly connected to one end of the rotating rod 12. The rotating rod 12 can be driven by the third motor 11, making it more convenient to use.

[0026] like Figure 1 , Figure 2 as well as Figure 4As shown, the transmission assembly includes two guide rollers 3, with their ends rotatably connected to opposite sides of two side plates 5. A conveyor belt 4 is fitted around both guide rollers 3. A first motor 2 is fixedly connected to one side of one side plate 5, and the output end of the first motor 2 extends through to one side of the side plate 5 and is fixedly connected to one end of one of the guide rollers 3. Through the transmission assembly, the guide rollers 3 can be rotated under the drive of the first motor 2, thus rotating the conveyor belt 4, which is beneficial for transporting X-ray film. The adjustment assembly includes a driven gear 22, which is rotatably connected to one side of a fixed block 6. The driven gear 22 passes through the fixed block 6 and is connected to the corresponding side plate via a coupling shaft. 5 is fixedly connected on one side. The main gear 19 is rotatably connected to the fixed block 6 near the driven gear 22. The main gear 19 and the driven gear 22 are meshed. With the set adjustment component, the driven gear 22 can be easily meshed and rotated under the rotation of the main gear 19, which is conducive to the angle adjustment of the side plate 5. One of the fixed blocks 6 is fixedly connected to a connecting frame 21 on one side. The connecting frame 21 is installed on the outside of the main gear 19. A second motor 20 is fixedly connected to one side of the connecting frame 21. The output end of the second motor 20 extends through to the inside of the connecting frame 21 and is fixedly connected to one side of the main gear 19. With the set second motor 20, the main gear 19 can be easily rotated under the drive of the second motor 20.

[0027] In use, when transporting X-ray film, the brake plate on one side of the universal brake wheel 13 is first depressed to lock and fix the universal brake wheel 13, ensuring that the main body 8 of the film processor remains stationary. The device can be controlled using the touch screen controller 9. The second motor 20 is started, which drives the main gear 19 to rotate. After the main gear 19 rotates, it can mesh with the driven gear 22 to rotate. After the driven gear 22 rotates, it drives the side plate 5 to rotate. After the side plate 5 rotates and is adjusted to a horizontal position, it achieves self-locking under the action of the second motor 20. At the same time, the first motor 2 is turned on. The first motor 2 drives the guide roller 3 to rotate, which in turn rotates the conveyor belt 4, facilitating the transport of X-ray film to the interior of the film processor 8 for processing. When used by people of different heights, the third motor 11 is turned on, which drives the rotating rod 12 to rotate. The rotating rod 12 then drives the first rotating plate 16 to rotate, and the first rotating plate 16 then drives the second rotating plate 18 to rotate. This allows the height of the film processor 8 to be adjusted using the mounting plate 17, eliminating the need for bending over when using the machine, which is ergonomic and reduces fatigue during operation.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An industrial flaw detection X-ray film processor comprising a processor main body (8), characterized in that: The film processor body (8) is provided with a base plate (1) below it. Universal brake wheels (13) are fixedly connected to the bottom four sides of the base plate (1). Multiple columns (14) are fixedly connected to the top four sides of the base plate (1). The film processor body (8) is slidably mounted on the outside of the multiple columns (14). A lifting assembly is provided between the film processor body (8) and the base plate (1). An X-ray film inlet (7) is provided on one side of the film processor body (8). Two fixing blocks (6) are fixedly connected to the side of the film processor body (8) near the X-ray film inlet (7). Two fixed blocks (6) are rotatably connected to side plates (5) on opposite sides. A transmission component is provided between the two side plates (5). An adjustment component is provided on one side of one of the fixed blocks (6). A touch screen controller (9) is embedded in one side of the main body (8) of the film washer. A pusher (15) is fixedly connected to one side of the main body (8).

2. An industrial radiographic X-ray film processor as claimed in claim 1, wherein: The lifting assembly includes two connecting plates (10), and a rotating rod (12) is rotatably connected between the two connecting plates (10). A first rotating plate (16) is fixedly connected to the outside of the rotating rod (12). An installation plate (17) is fixedly connected to the bottom of the main body (8) of the film washing machine. A second rotating plate (18) is rotatably connected to one side of the installation plate (17). The first rotating plate (16) and the second rotating plate (18) are rotatably connected.

3. An industrial radiographic X-ray film processor as claimed in claim 2, characterized in that: The transmission assembly includes two guide rollers (3), the two guide rollers (3) are rotatably connected at both ends to the opposite side of two side plates (5), and a conveyor belt (4) is installed on the outside of the two guide rollers (3). A first motor (2) is fixedly connected to one side of one of the side plates (5), and the output end of the first motor (2) extends through to one side of the side plate (5) and is fixedly connected to one end of one of the guide rollers (3).

4. An industrial radiographic X-ray film processor as claimed in claim 3, wherein: The adjustment assembly includes a driven gear (22), which is rotatably connected to one side of a fixed block (6). The side of the driven gear (22) is fixedly connected to the side of the corresponding side plate (5) through a connecting shaft passing through the fixed block (6). A main gear (19) is rotatably connected to the side of the fixed block (6) near the driven gear (22). The main gear (19) and the driven gear (22) are meshed together.

5. The industrial X-ray film processing machine for flaw detection according to claim 4, characterized in that: One of the fixed blocks (6) is fixedly connected to a connecting frame (21) on one side. The connecting frame (21) is installed on the outside of the main gear (19). A second motor (20) is fixedly connected to one side of the connecting frame (21). The output end of the second motor (20) extends through to the inside of the connecting frame (21) and is fixedly connected to one side of the main gear (19).

6. An industrial radiographic X-ray film processor as claimed in claim 5, wherein: One of the connecting plates (10) is fixedly connected to a third motor (11), and the output end of the third motor (11) passes through the connecting plate (10) and is fixedly connected to one end of the rotating rod (12).

7. An industrial radiographic X-ray film processor as claimed in claim 6, wherein: The second motor (20) and the third motor (11) are both self-locking motors.

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