Sausage stuffing and sectioning device for processing sausages

Abstract

The utility model provides a sausage sectioning device for sausage processing, which comprises a sausage casing and a welding cylinder, a support is mounted at the lower end of the sausage casing, a meat filling pipe is mounted at the right end of the sausage casing through a flange and bolts, two support frames are mounted at the upper end of the support through bolts, and a horizontal guide pipe is horizontally mounted in the left support frame. By means of the design, the problems that due to the fact that traditional mechanical ligation depends on manual adjustment, the lengths of sausages are prone to being inconsistent, the ligation force is uncontrollable, and casings are prone to being damaged in the ligation process are solved; according to the utility model, the guide pipe, the double-piston type press-fit shaping and the heat-sealing clamping plate binding structure are adopted, so that sausages subjected to sausage filling can be extruded with the same force and subjected to heat-sealing binding, cooling liquid is sprayed by matching with the cooling spray head, the solidification of the heat-sealing binding part of the sausages is accelerated, and the risk of casing carbonization is reduced.

Description

Technical Field

[0001] This utility model is a sausage filling and segmenting device for sausage processing, belonging to the field of sausage processing technology. Background Technology

[0002] Sausage is a very ancient food production and meat preservation technique. It involves mincing animal meat into strips, stuffing them into casings, and then creating a long, cylindrical, tubular food. Sausages are made by stuffing seasoned meat into the small intestines of pigs or sheep (large intestines are also sometimes used) and then drying them. In the sausage processing, stuffing and sealing are the key steps.

[0003] However, traditional mechanical tying relies on manual adjustment, which can easily lead to inconsistent sausage lengths and uncontrollable tying force, which can easily damage the sausage casing during the tying process. There is an urgent need for a sausage filling and tying device for sausage processing to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a sausage filling and tying device for sausage processing, thereby solving the problems mentioned in the background. This invention has a reasonable structure, employing a guide tube, a double-piston pressing and shaping mechanism, and a heat-sealing clamp tying structure. It can compress and heat-seal the sausage after filling with the same force, and with the addition of a cooling nozzle to spray coolant, it accelerates the solidification of the heat-sealed and tied area, reducing the risk of casing carbonization. It is highly practical.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a sausage filling and segmenting device for sausage processing, comprising a sausage filling shell and a welding cylinder. A support is installed at the lower end of the sausage filling shell, and a meat filling tube is installed at the right end of the sausage filling shell via a flange and bolts. Two support frames are installed at the upper end of the support via bolts. A horizontal guide tube is horizontally installed inside the left support frame, and an arc-shaped guide tube is fixed inside the right support frame. Welding cylinders are symmetrically welded between the arc-shaped guide tube and the horizontal guide tube at vertical positions. The upper and lower right ends of the horizontal guide tube are both embedded with... The device includes a cooling nozzle, and two piston heads are slidably installed inside each of the two welded cylinders. Semi-circular pressure rings are adhered to the inner sides of each piston head, and fan-shaped pressure plates are integrally formed on the inner sides of each of the two semi-circular pressure rings. Heat-sealing clamps are symmetrically installed at the connection points of the two fan-shaped pressure plates. Motor frames are symmetrically welded to the upper and lower ends of the outer left side of the arc-shaped guide tube. Small motors are installed at the other ends of both motor frames. Rotary disks are installed on the movable ends of both small motors. Eccentric rods are installed on one side of the left end of each of the two rotary disks, and piston connecting rods are movably installed on the outside of each of the two eccentric rods.

[0006] Furthermore, a feed hopper is installed on the upper left side of the enema shell, and a servo motor is bolted to the left end of the enema shell. A spiral feeding rod is provided inside the enema shell, and the shaft end of the servo motor is connected to the spiral feeding rod.

[0007] Furthermore, both cooling nozzles are connected to an external cooling pump and an external tank via pipes.

[0008] Furthermore, a PID controller is placed on the upper end of the bracket, and the PID controller is connected to two heat-sealing clamps and two small motors for control via wires.

[0009] Furthermore, the two piston rods are movably connected to the two piston heads respectively via pins.

[0010] Furthermore, both heat-sealing plates have joint slots on their inner sides.

[0011] The beneficial effects of this utility model are as follows: This utility model provides a sausage filling and tying device. Because it incorporates an arc-shaped guide tube, a support frame, a horizontal guide tube, a cooling nozzle, a motor frame, a small motor, a rotating disk, an eccentric rod, a piston connecting rod, a welding cylinder, a piston head, a semi-circular pressure ring, a fan-shaped pressure plate, and a heat-sealing clamp, its structure is reasonable. By employing a guide tube, a double-piston pressing and shaping mechanism, and a heat-sealing clamp tying structure, it can compress and heat-seal the filled sausage with the same force. Furthermore, the cooling nozzle sprays coolant, accelerating the solidification of the heat-sealed area and reducing the risk of casing carbonization. This device is highly practical. Attached Figure Description

[0012] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0013] Figure 1 This is a schematic diagram of the structure of a sausage filling and knotting device for sausage processing according to the present invention;

[0014] Figure 2 This is a cross-sectional structural diagram of a sausage filling and knotting device for sausage processing according to the present invention;

[0015] Figure 3 This is a schematic diagram of the three-dimensional structure of the semi-circular pressure ring of the sausage filling and knotting device for sausage processing according to this utility model.

[0016] In the diagram: 1-Sausage shell, 2-Feeding hopper, 3-Servo motor, 4-Meat filling tube, 5-Support, 6-Arc-shaped guide tube, 7-Support frame, 8-Horizontal guide tube, 9-Cooling nozzle, 10-Motor frame, 11-Small motor, 12-Rotating disk, 13-Eccentric rod, 14-Piston connecting rod, 15-Welding cylinder, 16-Piston head, 17-Semi-circular pressure ring, 18-Fan-shaped pressure plate, 19-Heat-sealing clamp. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] Please see Figures 1-3 This utility model provides a technical solution: a sausage filling and segmenting device for sausage processing, comprising a sausage filling shell 1 and a welding cylinder 15. A bracket 5 is installed at the lower end of the sausage filling shell 1, and a meat filling pipe 4 is installed at the right end of the sausage filling shell 1 via a flange and bolts. Two support frames 7 are installed at the upper end of the bracket 5 via bolts. A horizontal guide pipe 8 is horizontally installed inside the left support frame 7, and an arc-shaped guide pipe 6 is fixed inside the right support frame 7. Welding cylinders 15 are symmetrically welded between the arc-shaped guide pipe 6 and the horizontal guide pipe 8 at vertical positions. Cooling nozzles 9 are embedded in the right sides of both the upper and lower ends of the horizontal guide pipe 8. Piston heads 16 are slidably installed inside both welding cylinders 15, and the inner sides of the two piston heads 16 are respectively glued... The design includes a semi-circular pressure ring 17, with a fan-shaped pressure plate 18 integrally set on the inner side of each of the two semi-circular pressure rings 17. A heat-sealing clamp 19 is symmetrically installed at the connection of the two fan-shaped pressure plates 18. A motor frame 10 is symmetrically welded to the upper and lower ends of the outer left side of the arc-shaped guide tube 6. A small motor 11 is installed at the other end of each of the two motor frames 10. A rotating disk 12 is installed on the movable end of each of the two small motors 11. An eccentric rod 13 is installed on one side of the left end of each of the two rotating disks 12. A piston connecting rod 14 is movably installed on the outside of each of the two eccentric rods 13. This design solves the problem that traditional mechanical tying relies on manual adjustment, which easily leads to inconsistent sausage lengths and uncontrollable tying force, which easily damages the sausage casing during the tying process.

[0019] As the first embodiment of this utility model: A feeding hopper 2 is installed on the upper left side of the sausage casing 1. A servo motor 3 is bolted to the left end of the sausage casing 1. A spiral feeding rod is provided inside the sausage casing 1, and the shaft end of the servo motor 3 is connected to the spiral feeding rod. The added servo motor 3 can drive the spiral feeding rod to rotate, thus conveying the meat added inside the sausage casing 1 to the right. Two cooling nozzles 9 are connected to an external cooling pump and an external tank through pipes. The two added cooling nozzles 9 can spray coolant at the sausage knot, accelerating the solidification of the heat-sealed knot and reducing the risk of casing carbonization. A PID controller is placed on the upper end of the bracket 5. The PID controller is connected to two heat-sealing plates 19 and two small motors 11 through wires. The two heat-sealing plates 19 have knot slots on their inner sides. The added PID controller can control the two heat-sealing plates 19 to heat to a suitable heat-sealing temperature. Two piston rods 14 are movably connected to two piston heads 16 respectively via pins. By adding two piston rods 14, which are movably connected to two piston heads 16 respectively via pins, the two piston rods 14 can drive the two piston heads 16 to reciprocate within the two welded cylinders 15 when they are driven to swing.

[0020] As a second embodiment of this utility model: Meat is added to the sausage casing 1 through the feeding hopper 2. The servo motor 3 is started, which drives the spiral feeding rod to rotate, conveying the meat added to the sausage casing 1 to the right. The sausage processing personnel put the sausage casing on the meat filling tube 4 in advance (tying the right opening of the casing). After the meat is discharged to the right through the meat filling tube 4, the casing can be pulled to perform the sausage filling operation. The right end of the filled casing is inserted into the arc-shaped guide tube 6. During this process, the sausage can be conveyed to the horizontal guide tube 8 through the arc-shaped guide tube 6. The PID controller controls the two small motors 11 to start simultaneously and controls the two heat sealing plates 19 to heat to a suitable heat sealing temperature. The two small motors 11 drive the rotating disk 12 to rotate, and the two eccentric rods As the piston rotates, the two piston rods 14 drive the two piston heads 16 to reciprocate within the two welding cylinders 15 (refer to the piston principle in the prior art). This causes the two semi-circular pressure rings 17 to reciprocate as well. When the enema passes between the two welding cylinders 15, the two semi-circular pressure rings 17 are moved towards each other, causing the two fan-shaped pressure plates 18 to squeeze the enema with the same force. The two heat-sealing clamps 19 also heat-seal and tie the enema at this point, and then transport it to the left in the horizontal guide tube 8. At this time, the two external cooling pumps are programmed to work, supplying liquid to the two cooling nozzles 9. The two cooling nozzles 9 spray coolant, which cools and solidifies the heat-sealed and tied part of the enema, effectively reducing the risk of carbonization of the casing at the knot.

[0021] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A sausage filling and segmenting device for sausage processing, comprising a sausage filling shell (1) and a welding cylinder (15), characterized in that: A bracket (5) is installed at the lower end of the enema shell (1). A meat-filling tube (4) is installed at the right end of the enema shell (1) via a flange and bolts. Two support frames (7) are installed at the upper end of the bracket (5) via bolts. A horizontal guide tube (8) is installed horizontally inside the support frame (7) on the left side. An arc-shaped guide tube (6) is fixed inside the support frame (7) on the right side. Welding cylinders (15) are symmetrically welded between the arc-shaped guide tube (6) and the horizontal guide tube (8) at their vertical positions. Cooling nozzles (9) are embedded on the right side of both the upper and lower ends of the horizontal guide tube (8). Piston heads (16) are slidably installed inside both welding cylinders (15). (16) Semicircular pressure rings (17) are glued to each other on the inner side. A fan-shaped pressure plate (18) is integrally provided on the inner side of each of the two semicircular pressure rings (17). A heat-sealing clamp (19) is symmetrically installed at the connection of the two fan-shaped pressure plates (18). A motor frame (10) is symmetrically welded to the upper and lower ends of the outer left side of the arc-shaped guide tube (6). A small motor (11) is installed at the other end of each of the two motor frames (10). A rotating disk (12) is installed on the movable end of each of the two small motors (11). An eccentric rod (13) is installed on one side of the left end of each of the two rotating disks (12). A piston connecting rod (14) is movably installed on the outside of each of the two eccentric rods (13).

2. The sausage filling and segmenting device for sausage processing according to claim 1, characterized in that: The enema shell (1) is equipped with a feeding hopper (2) on the upper left side. The enema shell (1) is equipped with a servo motor (3) by bolts on the left end. The enema shell (1) is equipped with a spiral feeding rod, and the shaft end of the servo motor (3) is connected to the spiral feeding rod.

3. The sausage filling and segmenting device for sausage processing according to claim 1, characterized in that: Both cooling nozzles (9) are connected to an external cooling pump and an external tank via pipes.

4. The sausage filling and segmenting device for sausage processing according to claim 1, characterized in that: A PID controller is placed on the upper end of the bracket (5), and the PID controller is connected to two heat-sealing plates (19) and two small motors (11) through wires for control.

5. The sausage filling and segmenting device for sausage processing according to claim 1, characterized in that: The two piston rods (14) are movably connected to the two piston heads (16) respectively by pins.

6. The sausage filling and segmenting device for sausage processing according to claim 1, characterized in that: Both heat-sealing plates (19) have joint slots on their inner sides.

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