Double-effect filtering and separating system for tea drink production

Abstract

The utility model relates to the technical field of food and beverage processing, and particularly discloses a double-effect filtering and separating system for tea beverage production. The system comprises a feeding filter chamber, a reaction chamber and a collection filter chamber, the reaction chamber is arranged on the right side of the feeding filter chamber, and the collection filter chamber is arranged below the reaction chamber; a tea drink inlet and a liquid flushing chamber are mounted at the top of the feeding filter chamber, and a first storage chamber and a primary filter chamber are sequentially mounted in the feeding filter chamber from top to bottom; a medicament feeding hole is formed in the top of the reaction chamber, and an LED control display screen is arranged on the surface of the reaction chamber; a precipitation filter screen is arranged in the collection filter chamber; the feeding filter chamber is connected with the reaction chamber through a first discharge pipe at the bottom, and the bottom of the reaction chamber is connected with the collection filter chamber through a second discharge pipe. The technical scheme provided by the utility model has the advantages of efficient filtration and separation, harmful substances and microorganisms in tea are effectively removed, manpower and material resources are saved, and the cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of food and beverage processing technology, specifically a dual-effect filtration and separation system for tea beverage production. Background Technology

[0002] In tea beverage production, filtration and separation is a crucial step. As consumers increasingly demand higher quality tea beverages, while existing filtration and separation systems have achieved significant results in tea beverage production, some technological limitations remain. Traditional filtration and separation technologies are no longer sufficient to meet the needs of modern tea beverage production. For example, for certain specific tea beverage components or impurities, more advanced filtration technologies or materials may be required for effective separation and removal.

[0003] First, existing filtration and separation technologies frequently face membrane clogging issues in tea beverage production, which affects productivity and may lead to a decline in beverage quality. Membrane clogging is typically caused by tea residue, impurities, and microorganisms, and current membrane filtration technologies struggle to handle smaller impurities, resulting in residue problems.

[0004] Secondly, existing filtration and separation technologies typically involve complex equipment and materials, resulting in potentially high initial investment costs. Furthermore, system maintenance and upkeep are also significant costs. Regular cleaning and replacement of membrane elements are necessary to ensure proper system operation and filtration effectiveness. Therefore, there is an urgent need for a highly efficient dual-effect filtration and separation system for tea beverage production. Utility Model Content

[0005] This invention addresses the aforementioned problems in the prior art by providing a dual-effect filtration and separation system for tea beverage production, which can improve the quality and stability of tea beverages and achieve a more efficient and precise filtration and separation effect.

[0006] To achieve the above objectives, this utility model proposes a dual-effect filtration and separation system for tea beverage production. The system includes an inlet filtration chamber, a reaction chamber, and a collection filtration chamber. The reaction chamber is located to the right of the inlet filtration chamber, and the collection filtration chamber is located below the reaction chamber. The top of the inlet filtration chamber is equipped with a tea beverage inlet and a rinsing chamber. Inside the inlet filtration chamber, from top to bottom, are a first storage chamber and a primary filtration chamber. The top of the reaction chamber is equipped with a reagent inlet, and its surface is equipped with an LED control display screen. The collection filtration chamber is equipped with a sedimentation filter screen. The inlet filtration chamber is connected to the reaction chamber via a first discharge pipe at its bottom, and the bottom of the reaction chamber is connected to the collection filtration chamber via a second discharge pipe.

[0007] Preferably, an inlet switch is provided below the tea inlet, a liquid level sensor is provided inside the first storage chamber, and a control unit is connected to the liquid level sensor to control the opening and closing of the inlet switch; the first storage chamber is connected to the primary filtration chamber through a drain pipe; a hollow fiber filter membrane is provided in the primary filtration chamber, the left side of the hollow fiber filter membrane is set as an inclined surface and connected to the primary filter residue outlet, and a conveyor belt is provided on the primary filter residue outlet.

[0008] Preferably, the bottom of the flushing chamber is connected to a flushing pipe, which is connected to the drain pipe and enters the primary filtration chamber, and is connected to the bottom of the primary filtration chamber.

[0009] Preferably, the LED control display screen is connected to the reaction chamber control unit, and a red and green signal light is provided on the right side of the LED control display screen.

[0010] Preferably, both the first discharge pipe and the flushing pipe are equipped with two stop valves; the second discharge pipe is equipped with a stop valve and its switch is controlled by the reaction chamber control unit.

[0011] Preferably, the collection and filtration chamber is equipped with a sedimentation filter screen, the right side of which is set as an inclined surface and connected to the sedimentation filter residue outlet, and a conveyor belt is provided on the sedimentation filter residue outlet; a third discharge pipe is connected to the right side of the collection and filtration chamber; both the first discharge pipe and the third discharge pipe are equipped with booster pumps; the third discharge pipe is connected to a faucet, and a tea collection box is placed below the faucet.

[0012] Preferably, the system device is provided with a mounting base at the bottom, and the mounting base is equipped with casters at the bottom; mounting frames are provided on both the left and right sides of the mounting base, and a support base is installed on the right side of the mounting frame, on which a primary filter residue collection box, a rinsing liquid filtrate collection box and a sedimentation filter residue collection box are respectively placed.

[0013] Preferably, the feed filter chamber and the collection filter chamber are welded to the mounting base via a bracket.

[0014] Therefore, this utility model proposes a dual-effect filtration and separation system and method for tea beverage production, the beneficial effects of which are as follows:

[0015] (1) This utility model includes two steps: coarse filtration and fine filtration. Coarse filtration can remove larger particles and suspended matter, while fine filtration can further remove tiny impurities and bacteria, ensuring the purity and safety of tea drinks.

[0016] (2) In the filtration and separation process, the dual-effect filtration and separation system of this utility model can retain the flavor and nutrients in the tea to the greatest extent. It can effectively remove impurities such as solid particles, microorganisms, and colloids from the tea soup without destroying the original flavor and nutrients of the tea. This makes the produced tea drink clear and transparent, while retaining its natural aroma and color.

[0017] (3) The dual-effect filtration and separation system of this utility model has the characteristics of continuity and automation, which can greatly improve the efficiency of tea production. Compared with the traditional manual filtration method, this system can automatically complete the filtration and separation process, reducing the time and cost of manual operation. At the same time, since the filtration effect is stable and long-lasting, it can ensure the continuous operation of the production line, thereby improving the overall production efficiency.

[0018] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall device of a dual-effect filtration and separation system for tea production according to this utility model.

[0020] Figure Labels

[0021] 1. Flushing chamber; 2. Tea inlet; 3. Inlet switch; 4. First storage chamber; 5. Feed filtration chamber; 6. Drain pipe; 7. Hollow fiber filter membrane; 8. Primary filter residue outlet; 9. Primary filter residue collection box; 10. Support base; 11. Mounting frame; 12. Liquid level sensor; 13. Flushing pipe; 14. Primary filtration chamber; 15. Reagent inlet; 16. Reaction chamber; 17. Stop valve; 18. Second discharge pipe; 19. Sedimentation filter screen; 20. LED control display screen; 21. Sedimentation filter residue outlet; 22. Faucet; 23. Tea collection box; 24. Casters; 25. Third discharge pipe; 26. Booster pump; 27. Collection filtration chamber; 28. Mounting base; 29. ​​First discharge pipe; 30. Bracket; 31. Flushing liquid filtrate collection box. Detailed Implementation

[0022] To make the technical solution, advantages, and objectives of this utility model clearer, the technical solution of the embodiments of this utility model will be clearly and completely described below. The described embodiments are some, but not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this application.

[0023] Unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.

[0024] like Figure 1 As shown in the figure, a dual-effect filtration and separation system for tea production according to an embodiment of the present invention is provided. The system includes a feed filtration chamber 5, a reaction chamber 16, and a collection filtration chamber 27. The top of the feed filtration chamber 5 is equipped with a tea inlet 2 and a flushing chamber 1. The inside of the feed filtration chamber 5 is equipped with a first storage chamber 4 and a primary filtration chamber 14 from top to bottom.

[0025] Below the tea inlet 2, there is an inlet switch 3. Inside the first storage chamber 4, there is a liquid level sensor 12. The liquid level sensor 12 is connected to a control unit, which controls the opening and closing of the inlet switch 3.

[0026] The first storage chamber 4 is connected to the primary filtration chamber 14 via a drain pipe 6. A hollow fiber filter membrane 7 is installed in the primary filtration chamber 14, with the left side of the hollow fiber filter membrane 7 being inclined and connected to the primary filter residue outlet 8.

[0027] A flushing pipe 13 is connected to the bottom of the flushing chamber 1, and the flushing pipe 13 is connected to the drain pipe 6 to enter the primary filtration chamber 14, and is connected to the lower part of the primary filtration chamber 14. Water stop valves are provided above and below the flushing pipe 13.

[0028] The feed filter chamber 5 is connected to the reaction chamber 16 via the first discharge pipe 29 at the bottom. The reaction chamber 16 is located to the right of the feed filter chamber 5, and a collection filter chamber 27 is located below the reaction chamber 16. The top of the reaction chamber 16 is provided with a reagent inlet 15, and an LED control display screen 20 is provided on its surface. The LED control display screen 20 is externally connected to the reaction chamber control unit, and red and green signal lights are provided to the right of the LED control display screen 20.

[0029] The bottom of the reaction chamber 16 is connected to the collection and filtration chamber 27 via a second discharge pipe 18. A stop valve 17 is installed on the second discharge pipe 18 and its switch is controlled by the reaction chamber control unit. A sedimentation filter screen 19 is installed inside the collection and filtration chamber 27. A third discharge pipe 25 is connected to the right side of the collection and filtration chamber 27, and a water tap 22 is connected to the third discharge pipe 25. A tea collection box 23 is placed below the water tap 22. Both the first discharge pipe 29 and the third discharge pipe 25 are equipped with booster pumps.

[0030] The system device has a mounting base 28 at the bottom, with casters 24 mounted on the bottom of the mounting base 28; mounting frames 11 are provided on both the left and right sides of the mounting base 28, and a support base 11 is installed on the right side of the mounting frame 11. The primary filter cake collection box 9, the rinsing liquid filtrate collection box 31, and the sedimentation filter cake collection box 21 are respectively placed on the support base 11. The feed filter chamber 5 and the collection filter chamber 27 are welded to the mounting base by brackets.

[0031] This utility model provides a dual-effect filtration and separation system for tea production, the filtration process of which is as follows:

[0032] S1. The tea beverage enters the first storage chamber 4 through the tea beverage inlet 2. When the liquid level sensor in the first storage chamber 4 detects that the liquid level has reached the maximum storage height of the first storage chamber 4, the external control unit controls the closing of the inlet switch 3, and the tea beverage stops entering.

[0033] S2. The tea beverage arriving at the first storage chamber 4 enters the feed filtration chamber 14 through the drain pipe 6. It passes through the hollow fiber filter membrane 7 to remove suspended particles, bacteria and microorganisms and macromolecules from the tea beverage. The filtered residue is conveyed by the conveyor belt at the primary residue outlet and collected in the primary residue collection box 9.

[0034] S3. At this time, open the stop valve of the first drain pipe below the feed filter chamber 14, and let the tea that has undergone the first filtration through the first drain pipe and turn on the booster pump. Open the stop valve on the side near the reaction chamber 16, and under the action of the booster pump, suck the tea remaining in the feed filter chamber 14 into the reaction chamber 16.

[0035] S4. After the tea enters the reaction chamber 16, close the stop valve on the side of the first drain pipe near the reaction chamber 16. At this time, the stop valve 17 on the second drain pipe 18 is closed. Add safe and non-toxic chemical agents that meet food safety standards to the chemical inlet 15 to generate precipitates to remove macromolecular substances such as proteins and pectin from the tea. Monitor whether the chemical reaction is complete through the LED control display screen of the external reaction chamber control unit set on the surface of the reaction chamber 16. If the reaction is complete, the green light on the right side of the LED control display screen will light up. At this time, the stop valve 17 on the second drain pipe 18 will open, and the reacted tea will enter the collection and filtration chamber 27 through the second drain pipe 18.

[0036] S5. The generated precipitate is conveyed to the precipitate collection box 21 through the conveyor belt on the precipitate filter outlet of the filter screen 19. The filtered tea drinks accumulate in the collection filter chamber 27. Turn on the booster pump 26 and the faucet 22 on the third discharge pipe 25 to discharge the tea drinks and collect them into the tea drink collection box for subsequent chemical residue testing.

[0037] In practical applications, the size of the filter can be selected according to the specific circumstances of the tea drink and the characteristics of the sediment.

[0038] This utility model provides a dual-effect filtration and separation system for tea production. The cleaning process is as follows: After the tea is completely filtered, the rinsing liquid is stored in the rinsing chamber 1 at the top of the feed filtration chamber 5. The bottom of the rinsing chamber 1 is connected to the rinsing pipe 13, which is connected to the drain pipe 6 and enters the primary filtration chamber 14. The rinsing pipe 13 is connected to the lower part of the primary filtration chamber 14. There are water stop valves above and below the rinsing pipe 13. When rinsing is required, the water stop valve above the rinsing pipe is opened and the water stop valve connected to the rinsing pipe below the primary filtration chamber 14 is closed, thereby cleaning the drain pipe 6 and the primary filtration chamber 14. After soaking, the water stop valve connected to the rinsing pipe below the primary filtration chamber 14 is opened to release the rinsing liquid filtrate and collect it in the rinsing liquid filtrate tank 31 below the rinsing pipe 13.

[0039] Therefore, this utility model provides a dual-effect filtration and separation system for tea production, which has the advantages of high-efficiency filtration and separation, effectively removes harmful substances and microorganisms from tea, saves manpower and resources, and reduces costs.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A dual-effect filtration and separation system for tea beverage production, characterized in that, The system includes a feed filtration chamber, a reaction chamber, and a collection filtration chamber. The reaction chamber is located to the right of the feed filtration chamber, and the collection filtration chamber is located below the reaction chamber. The top of the feed filtration chamber is equipped with a tea inlet and a liquid infusion chamber. From top to bottom, the feed filtration chamber contains a first storage chamber and a primary filtration chamber. The top of the reaction chamber is equipped with a pharmaceutical inlet, and its surface is equipped with an LED control display screen. The collection filtration chamber is equipped with a sedimentation filter screen. The feed filtration chamber is connected to the reaction chamber by a first discharge pipe at the bottom, and the bottom of the reaction chamber is connected to the collection filtration chamber by a second discharge pipe.

2. The dual-effect filtration and separation system for tea production according to claim 1, characterized in that, Below the tea inlet is an inlet switch latch. Inside the first storage chamber is a liquid level sensor, which is connected to a control unit that controls the opening and closing of the inlet switch latch. The first storage chamber is connected to the primary filtration chamber via a drain pipe. The primary filtration chamber is equipped with a hollow fiber filter membrane. The left side of the hollow fiber filter membrane is inclined and connected to the primary filter residue outlet. A conveyor belt is installed on the primary filter residue outlet.

3. The dual-effect filtration and separation system for tea production according to claim 2, characterized in that, The bottom of the flushing chamber is connected to a flushing pipe, which is connected to the drain pipe and enters the primary filtration chamber, and is connected to the bottom of the primary filtration chamber.

4. The dual-effect filtration and separation system for tea production according to claim 1, characterized in that, The LED control display screen is connected to the reaction chamber control unit, and a red and green signal light is provided on the right side of the LED control display screen.

5. A dual-effect filtration and separation system for tea production according to claim 3, characterized in that, Both the first discharge pipe and the flushing pipe are equipped with two water-stop valves; the second discharge pipe is equipped with a water-stop valve, which is controlled by the reaction chamber control unit.

6. The dual-effect filtration and separation system for tea production according to claim 1, characterized in that, The collection and filtration chamber is equipped with a sedimentation filter screen. The right side of the sedimentation filter screen is inclined and connected to the sedimentation residue outlet. A conveyor belt is installed on the sedimentation residue outlet. A third discharge pipe is connected to the right side of the collection and filtration chamber. Both the first discharge pipe and the third discharge pipe are equipped with booster pumps. The third discharge pipe is connected to a faucet, and a tea collection box is placed below the faucet.

7. The dual-effect filtration and separation system for tea production according to claim 1, characterized in that, The system has a mounting base at the bottom, and casters are installed at the bottom of the mounting base. Mounting frames are provided on both the left and right sides of the mounting base. A support base is installed on the right side of the mounting frame, and a primary filter residue collection box, a rinsing liquid filtrate collection box, and a sedimentation filter residue collection box are placed on the support base respectively.

8. A dual-effect filtration and separation system for tea production according to claim 7, characterized in that, The feed filter chamber and the collection filter chamber are fixedly connected to the mounting base via a bracket.

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