Cleaning device for aluminum plate machining

By designing a cleaning device for aluminum plate processing, the problems of aluminum shavings collection and sponge layer wear were solved, enabling the recycling of aluminum shavings and convenient replacement of the sponge layer, thereby improving cleaning efficiency and device maintenance convenience.

CN224157392UActive Publication Date: 2026-04-24XUCHANG ZHONGZHENG INTELLIGENT EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUCHANG ZHONGZHENG INTELLIGENT EQUIPMENT MANUFACTURING CO LTD
Filing Date
2025-05-14
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing aluminum plate processing equipment has difficulty effectively collecting and recycling aluminum shavings during the cleaning process, and the sponge layer wears out severely after long-term use, reducing its water absorption and affecting the cleaning effect.

Method used

A cleaning device for aluminum plate processing was designed, comprising a combination structure of a cleaning tank, a positioning frame, a water distribution pipe, an air distribution pipe, an inclined pipe head, a water collection tank, a collection filter screen, and a conveying roller. The water distribution pipe and the air distribution pipe are used for cleaning and drying respectively, the water collection tank and the collection filter screen are used to collect aluminum shavings, and the sponge layer is fixed to the conveying roller with Velcro for easy replacement.

Benefits of technology

It enables centralized cleaning and recycling of aluminum shavings, ensuring cleaning effectiveness and facilitating device maintenance and sponge layer replacement, thereby improving cleaning efficiency and device lifespan.

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Abstract

The utility model relates to the technical field of aluminum plate processing, and discloses a cleaning device for aluminum plate processing, which comprises a cleaning tank, a positioning frame is clamped at the top of the cleaning tank, a water distribution pipe and a gas distribution pipe are fixedly connected to one side of the inner wall of the positioning frame respectively, and flow distribution pipes are fixedly connected to the outer surfaces of the water distribution pipe and the gas distribution pipe. The bottom of the flow dividing pipe is fixedly connected with an inclined pipe head. The aluminum plate cleaning device has the following advantages and effects that cleaning water is introduced into the water distributing pipe, so that the water is distributed to the inclined pipe heads by the water distributing pipe, the two surfaces of an aluminum plate are washed by the inclined pipe heads which correspond to each other up and down, the washing cleaning water and aluminum scraps flow downwards, fall into the water collecting tank and are collected by the collecting filter screen, and the aluminum scraps are left above the collecting filter screen; the collecting filter screen can be drawn out to clean and recycle the aluminum scraps in a concentrated mode, recycling of the aluminum scraps is facilitated, the flow dividing pipes corresponding to the air dividing pipes can blow out hot air for drying, the positioning frames can be taken down when the conveying rollers need to be maintained, and internal overhauling is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum plate processing technology, and in particular to a cleaning device for aluminum plate processing. Background Technology

[0002] Currently, thanks to the increasingly mature surface treatment technology of aluminum profiles, aluminum profiles can be widely used in many industries such as medical, automotive, packaging, aerospace, electronics, and light industry. They are also increasingly used in home decoration with various brightly colored aluminum ornaments. However, due to the multiple processing steps involved in aluminum sheet manufacturing, oil stains and other dirt may remain on the aluminum sheet, requiring cleaning before lamination.

[0003] In the prior art, Chinese Patent Publication No. CN212633533U discloses an aluminum plate cleaning device, including a frame and a material guiding device and a cleaning device mounted on the frame. The material guiding device includes a guide roller mounted on the left side of the frame and a conveying roller mounted on the frame to the right of the guide roller. The cleaning device includes a cleaning roller mounted on the frame to the right of the conveying roller for cleaning stains on the aluminum plate, a clean roller mounted on the frame to the right of the cleaning roller for drying the cleaning agent on the aluminum plate, and a squeezing device fitted on the clean roller for squeezing out the liquid inside the clean roller. This invention, by setting up the conveying roller, cleaning roller, and clean roller, can continuously clean both sides of the aluminum plate for a long time, with good cleaning effect and high processing efficiency. The cleaning roller can effectively clean oil stains and dirt on the surface of the aluminum plate, and the clean roller can effectively wipe away any residual cleaning liquid on the surface of the aluminum plate.

[0004] However, in actual use, the surface of the aluminum plate is prone to having aluminum shavings on it during processing, making it inconvenient to collect and recycle them during cleaning. The aluminum shavings have some utilization value, and the sponge on the cleaning roller will wear down after long-term use, reducing its water absorption and making it inconvenient to replace. Therefore, improvements are needed. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for aluminum plate processing, which has the effect of centralized cleaning and recycling of aluminum shavings, thus facilitating the recycling and reuse of aluminum shavings.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a cleaning device for aluminum plate processing, including a cleaning tank, a positioning frame snapped onto the top of the cleaning tank, a water distribution pipe and an air distribution pipe fixedly connected to one side of the inner wall of the positioning frame respectively, a diversion pipe fixedly connected to the outer surface of the water distribution pipe and the air distribution pipe, an inclined pipe head fixedly connected to the bottom of the diversion pipe, a water collection tank fixedly connected to the inner wall of the cleaning tank, a support bar fixedly connected to the inner wall of the water collection tank, a collection filter screen slidably connected to the top of the support bar, and a conveying roller rotatably connected to the inner wall of the cleaning tank.

[0007] By adopting the above technical solution, when using the equipment, the positioning frame is attached to the top of the cleaning tank. When cleaning the aluminum plate, it is conveyed by the conveyor rollers. The distance between the upper and lower conveyor rollers facilitates the passage of the aluminum plate. The upper conveyor roller does not contact the aluminum plate and leaves a small gap. When the water distribution pipe is filled with cleaning water, the water is diverted to the inclined pipe head. The upper and lower inclined pipe heads rinse both sides of the aluminum plate. The rinsing cleaning water and aluminum shavings flow down and fall into the water collection tank, where they are collected by the collection filter screen. The aluminum shavings remain on the top of the collection filter screen. The collection filter screen can be pulled out for centralized cleaning and recycling of the aluminum shavings, which is conducive to the recycling of aluminum shavings. The corresponding diversion pipe of the air distribution pipe can blow out hot air for drying. When the conveyor roller needs maintenance, the positioning frame can be removed for easy internal maintenance.

[0008] A further feature of this invention is that a sealing sleeve is fixedly connected to the top of both the water distribution pipe and the air distribution pipe, and a water tank is fixedly connected to the top of the positioning frame.

[0009] By adopting the above technical solution, clean water is added to the water tank, and the sealing sleeve increases the sealing of the pipe connections.

[0010] A further feature of this invention is that the water distribution pipe extends into the interior of the water tank, and a water pump is fixedly connected to the inner wall of the water tank.

[0011] By adopting the above technical solution, when the positioning frame is installed, the water distribution pipe is inserted into the inside of the water tank, and the water pump delivers clean water after starting.

[0012] A further feature of this invention is that a water delivery pipe is fixedly connected to the output end of the water pump, and the outer surface of the water delivery pipe is inserted into the water distribution pipe.

[0013] By adopting the above technical solution, the water supply pipe and the water distribution pipe are connected, and clean water enters the water distribution pipe.

[0014] A further feature of this invention is that a wind box is fixedly connected to the top of the positioning frame, and a hot air blower is fixedly connected to the inner wall of the wind box.

[0015] By adopting the above technical solution, the hot air fan is started during drying, and external air enters from the mesh opening on the outer surface of the air box.

[0016] A further feature of this invention is that a partition is fixedly connected to the inner wall of the air box, and a blower pipe is fixedly connected to the bottom of the hot air blower.

[0017] By adopting the above technical solution, hot air is blown out of the air blower and enters the cavity between the partition and the air box.

[0018] A further feature of this invention is that the air distribution pipe extends into the interior of the air box, and the air blowing pipe penetrates the interior of the partition.

[0019] By adopting the above technical solution, hot air enters the air distribution pipe and then flows out to dry the aluminum plate. The air distribution pipe and the air box are connected by plugging.

[0020] A further feature of this invention is that a pull plate is fixedly connected to one end of the collecting filter screen, and a drain pipe is fixedly connected to the bottom of the water collecting tank.

[0021] By adopting the above technical solution, the pull plate facilitates the extraction of the filter screen, and the drain pipe can be connected to an external hose to recycle the clean water.

[0022] A further feature of this invention is that: an anti-slip layer is fixedly connected to the outer surface of the conveying roller, a sponge layer is provided on the outer surface of the anti-slip layer, one end of the sponge layer is provided with a Velcro A side fixedly connected, and the other end of the sponge layer is fixedly connected with a Velcro B side.

[0023] By adopting the above technical solution, the sponge layer is fixed to the outer surface of the conveyor roller by the adhesion of Velcro A side and Velcro B side. The sponge layer has anti-slip properties in contact with the anti-slip layer to prevent slippage. When the positioning frame is removed, the sponge layer can be replaced to ensure water absorption.

[0024] A further feature of this invention is that a mesh belt is driven to one end of the inner wall of the cleaning tank, and a discharge conveyor belt is driven to the other end of the inner wall of the cleaning tank.

[0025] By adopting the above technical solution, the mesh belt is used for feeding. During the feeding process, some aluminum chips can fall through the mesh of the mesh belt, and the cleaned and dried aluminum plates are sent out from the discharge conveyor belt.

[0026] The beneficial effects of this utility model are:

[0027] 1. This utility model, through the coordinated arrangement of a cleaning tank, positioning frame, water distribution pipe, air distribution pipe, diversion pipe, inclined pipe head, water collection tank, support bar, collection filter screen, and conveying roller, enables the device to be used by the operator. The positioning frame is positioned and engaged at the top of the cleaning tank. During cleaning, the aluminum plate is conveyed by the conveying roller. The distance between the upper and lower conveying rollers facilitates the passage of the aluminum plate, with the upper conveying roller leaving a small gap without contacting the aluminum plate. When cleaning water is introduced into the water distribution pipe, it is diverted to the inclined pipe head. The corresponding upper and lower inclined pipe heads rinse both sides of the aluminum plate. The rinsing water and aluminum shavings flow downwards, falling into the water collection tank and being collected by the collection filter screen. The aluminum shavings remain above the collection filter screen, which can be pulled out for centralized cleaning and recycling, facilitating the reuse of aluminum shavings. The diversion pipe corresponding to the air distribution pipe can blow hot air for drying. When maintenance of the conveying roller is required, the positioning frame can be removed for easy internal inspection.

[0028] 2. This utility model, through the coordinated arrangement of a sealing sleeve, water tank, water pump, water supply pipe, air box, hot air blower, partition, air blowing pipe, pull plate, drain pipe, anti-slip layer, sponge layer, Velcro A side, Velcro B side, mesh belt, and discharge conveyor belt, enables the device to achieve the following during use: Clean water is added to the water tank; the sealing sleeve increases the sealing of pipe connections; during positioning frame installation, the water distribution pipe is inserted into the water tank; after the water pump starts, clean water is delivered; the water supply pipe and water distribution pipe are connected, and clean water enters the water distribution pipe; during drying, the hot air blower is activated, and external air enters through the mesh opening on the outer surface of the air box, blowing air. Hot air is blown out of the pipe and enters the cavity between the partition and the air box. After entering the air distribution pipe, the hot air flows out to dry the aluminum plate. The air distribution pipe and the air box are plugged in. The pull plate facilitates the removal of the collection filter. The drain pipe can be connected to an external hose to recycle the clean water. The sponge layer is fixed to the outer surface of the conveyor roller by Velcro A and Velcro B. The sponge layer is in contact with the anti-slip layer to prevent slipping. When the positioning frame is removed, the sponge layer can be replaced to ensure water absorption. The mesh belt is used for feeding. During the feeding process, some aluminum chips can fall through the mesh of the mesh belt. The cleaned and dried aluminum plate is sent out from the discharge conveyor belt. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the structure of this utility model;

[0031] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0032] Figure 3 This is a schematic diagram of the diversion tube structure of this utility model;

[0033] Figure 4 This is a schematic diagram of the sponge layer structure of this utility model.

[0034] In the diagram, 1. Cleaning tank; 2. Positioning frame; 3. Water distribution pipe; 4. Air distribution pipe; 5. Diversion pipe; 6. Inclined pipe head; 7. Water collection tank; 8. Support bar; 9. Collection filter screen; 10. Conveying roller; 11. Sealing sleeve; 12. Water tank; 13. Water pump; 14. Water delivery pipe; 15. Air box; 16. Hot air blower; 17. Partition plate; 18. Air blowing pipe; 19. Pull plate; 20. Drain pipe; 21. Anti-slip layer; 22. Sponge layer; 23. Velcro A side; 24. Velcro B side; 25. Mesh belt; 26. Discharge conveyor belt. Detailed Implementation

[0035] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0036] Reference Figure 1-4A cleaning device for aluminum plate processing includes a cleaning tank 1. A positioning frame 2 is snapped onto the top of the cleaning tank 1. A water distribution pipe 3 and an air distribution pipe 4 are fixedly connected to one side of the inner wall of the positioning frame 2. Diversion pipes 5 are fixedly connected to the outer surfaces of both the water distribution pipe 3 and the air distribution pipe 4. An inclined pipe head 6 is fixedly connected to the bottom of the diversion pipe 5. A water collection tank 7 is fixedly connected to the inner wall of the cleaning tank 1. A support bar 8 is fixedly connected to the inner wall of the water collection tank 7. A collection filter screen 9 is slidably connected to the top of the support bar 8. A conveying roller 10 is rotatably connected to the inner wall of the cleaning tank 1. When in use, the operator positions and snaps the positioning frame 2 onto the top of the cleaning tank 1. When cleaning the aluminum plate, it is conveyed by the conveying roller 10. The distance between the upper and lower conveying rollers 10 facilitates the passage of the aluminum plate. The upper conveying roller 10 does not intersect with the aluminum plate. A small gap is left between the aluminum plates in contact. When cleaning water is introduced into the water distribution pipe 3, the water is diverted to the inclined pipe head 6 by the diversion pipe 5. The upper and lower inclined pipe heads 6 rinse both sides of the aluminum plate. The rinsing water and aluminum shavings flow down and fall into the water collection tank 7, where they are collected by the collection filter screen 9. The aluminum shavings remain above the collection filter screen 9, which can be pulled out for centralized cleaning and recycling, facilitating the recycling of aluminum shavings. The diversion pipe 5 corresponding to the air distribution pipe 4 can blow out hot air for drying. When maintenance of the conveyor roller 10 is required, the positioning frame 2 can be removed for easy internal inspection. The tops of the water distribution pipe 3 and the air distribution pipe 4 are fixedly connected to the sealing sleeves 11. The top of the positioning frame 2 is fixedly connected to the water tank 12, which is filled with cleaning water. 11. To improve the sealing of the pipe connections, the water distribution pipe 3 extends into the interior of the water tank 12. A water pump 13 is fixedly connected to the inner wall of the water tank 12. When the positioning frame 2 is installed, the water distribution pipe 3 is inserted into the interior of the water tank 12. After the water pump 13 is started, it delivers clean water. A water delivery pipe 14 is fixedly connected to the output end of the water pump 13. The outer surface of the water delivery pipe 14 is inserted into the water distribution pipe 3. The water delivery pipe 14 and the water distribution pipe 3 are inserted together, and clean water enters the water distribution pipe 3. A wind box 15 is fixedly connected to the top of the positioning frame 2. A hot air blower 16 is fixedly connected to the inner wall of the wind box 15. When drying, the hot air blower 16 is started, and external air enters from the mesh opening on the outer surface of the wind box 15. A partition 17 is fixedly connected to the inner wall of the wind box 15. A blower pipe 18 is fixedly connected to the bottom of the hot air blower 16. Hot air is blown out and enters the cavity between the partition 17 and the air box 15. The air distribution pipe 4 extends into the interior of the air box 15, and the air blowing pipe 18 passes through the interior of the partition 17. After entering the air distribution pipe 4, the hot air flows out to dry the aluminum plate. The air distribution pipe 4 and the air box 15 are plugged in. One end of the collecting filter screen 9 is fixedly connected to a pull plate 19. The bottom of the water collection tank 7 is fixedly connected to a drain pipe 20. The pull plate 19 facilitates the removal of the collecting filter screen 9. The drain pipe 20 can be connected to an external hose to recycle the clean water. The outer surface of the conveying roller 10 is fixedly connected to an anti-slip layer 21. The outer surface of the anti-slip layer 21 is provided with a sponge layer 22. One end of the sponge layer 22 is fixedly connected to a Velcro A side 23, and the other end of the sponge layer 22 is fixedly connected to a Velcro B side 24.The sponge layer 22 is fixed to the outer surface of the conveyor roller 10 by Velcro A side 23 and Velcro B side 24. The sponge layer 22 is in contact with the anti-slip layer 21 to prevent slippage. When the positioning frame 2 is removed, the sponge layer 22 can be replaced to ensure water absorption. One end of the inner wall of the cleaning tank 1 is driven by a mesh belt 25, and the other end is driven by a discharge conveyor belt 26. The mesh belt 25 is used for feeding. During the feeding process, some aluminum shavings can fall through the mesh of the mesh belt 25. The cleaned and dried aluminum plate is sent out from the discharge conveyor belt 26.

[0037] In this invention, the coordinated arrangement of the cleaning tank 1, positioning frame 2, water distribution pipe 3, air distribution pipe 4, flow distribution pipe 5, inclined pipe head 6, water collection tank 7, support bar 8, collection filter screen 9, and conveying roller 10 allows the device to be used effectively. When the operator positions the positioning frame 2 at the top of the cleaning tank 1, the aluminum plate is conveyed by the conveying roller 10 during cleaning. The distance between the upper and lower conveying rollers 10 facilitates the passage of the aluminum plate, with the upper conveying roller 10 leaving a small gap without contacting the aluminum plate. When cleaning water is introduced into the water distribution pipe 3, the flow distribution pipe 5 diverts the water to the inclined pipe head 6, and the corresponding inclined pipes... The head 6 rinses both sides of the aluminum plate, and the rinsing water and aluminum shavings flow down into the water collection tank 7 and are collected by the collection filter screen 9. The aluminum shavings remain above the collection filter screen 9. The collection filter screen 9 can be pulled out for centralized cleaning and recycling of the aluminum shavings, which is beneficial for the recycling of aluminum shavings. The diversion pipe 5 corresponding to the air distribution pipe 4 can blow out hot air for drying. When it is necessary to maintain the conveyor roller 10, the positioning frame 2 can be removed for easy internal maintenance. The system is connected to the sealing sleeve 11, water tank 12, water pump 13, water supply pipe 14, air box 15, hot air blower 16, partition 17, air blowing pipe 18, pull plate 19, drain pipe 20, and anti-slip layer 21. The arrangement of the sponge layer 22, hook and loop fastener A side 23, hook and loop fastener B side 24, mesh belt 25, and discharge conveyor belt 26 allows the device to operate smoothly. When cleaning water is added to the water tank 12, the sealing sleeve 11 increases the sealing of the pipe connections. During installation of the positioning frame 2, the water distribution pipe 3 is inserted into the water tank 12. After the water pump 13 starts, it delivers cleaning water. The water supply pipe 14 is connected to the water distribution pipe 3, allowing the cleaning water to enter. During drying, the hot air blower 16 is activated, and external air enters through the mesh opening on the outer surface of the air box 15. Hot air is blown out through the air pipe 18 and enters the cavity between the partition 17 and the air box 15. After the air enters the air distribution pipe 4, it flows out to dry the aluminum plate. The air distribution pipe 4 is plugged into the air box 15. The pull plate 19 facilitates the removal of the filter screen 9. The drain pipe 20 can be connected to an external hose to recycle the clean water. The sponge layer 22 is fixed to the outer surface of the conveyor roller 10 by the adhesive of Velcro A side 23 and Velcro B side 24. The sponge layer 22 is in contact with the anti-slip layer 21 to prevent slipping. When the positioning frame 2 is removed, the sponge layer 22 can be replaced to ensure water absorption. The mesh belt 25 is used for feeding. During the feeding process, some aluminum chips can fall through the mesh of the mesh belt 25. The cleaned and dried aluminum plate is sent out from the discharge conveyor belt 26.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for aluminum plate processing, comprising a cleaning tank (1), characterized in that: The top of the cleaning tank (1) is fitted with a positioning frame (2). A water distribution pipe (3) and an air distribution pipe (4) are fixedly connected to one side of the inner wall of the positioning frame (2). A diversion pipe (5) is fixedly connected to the outer surface of the water distribution pipe (3) and the air distribution pipe (4). An inclined pipe head (6) is fixedly connected to the bottom of the diversion pipe (5). A water collection tank (7) is fixedly connected to the inner wall of the cleaning tank (1). A support bar (8) is fixedly connected to the inner wall of the water collection tank (7). A collection filter screen (9) is slidably connected to the top of the support bar (8). A conveying roller (10) is rotatably connected to the inner wall of the cleaning tank (1).

2. The cleaning device for aluminum plate processing according to claim 1, characterized in that: The top of the water distribution pipe (3) and the gas distribution pipe (4) are both fixedly connected to a sealing sleeve (11), and the top of the positioning frame (2) is fixedly connected to a water tank (12).

3. The cleaning device for aluminum plate processing according to claim 2, characterized in that: The water distribution pipe (3) extends into the interior of the water tank (12), and a water pump (13) is fixedly connected to the inner wall of the water tank (12).

4. The cleaning device for aluminum plate processing according to claim 3, characterized in that: The output end of the water pump (13) is fixedly connected to a water delivery pipe (14), and the outer surface of the water delivery pipe (14) is inserted into the water distribution pipe (3).

5. A cleaning device for aluminum plate processing according to claim 1, characterized in that: The top of the positioning frame (2) is fixedly connected to a bellows (15), and the inner wall of the bellows (15) is fixedly connected to a hot air blower (16).

6. A cleaning device for aluminum plate processing according to claim 5, characterized in that: The inner wall of the air box (15) is fixedly connected to a partition (17), and the bottom of the hot air blower (16) is fixedly connected to a blower pipe (18).

7. A cleaning device for aluminum plate processing according to claim 6, characterized in that: The air distribution pipe (4) extends into the interior of the air box (15), and the air blowing pipe (18) penetrates the interior of the partition (17).

8. A cleaning device for aluminum plate processing according to claim 1, characterized in that: One end of the collecting filter (9) is fixedly connected to a pull plate (19), and the bottom of the water collecting tank (7) is fixedly connected to a drain pipe (20).

9. A cleaning device for aluminum plate processing according to claim 1, characterized in that: The outer surface of the conveying roller (10) is fixedly connected to an anti-slip layer (21), and a sponge layer (22) is provided on the outer surface of the anti-slip layer (21). One end of the sponge layer (22) is fixedly connected to a Velcro A side (23), and the other end of the sponge layer (22) is fixedly connected to a Velcro B side (24).

10. A cleaning device for aluminum plate processing according to claim 1, characterized in that: One end of the inner wall of the cleaning tank (1) is connected to a mesh belt (25), and the other end of the inner wall of the cleaning tank (1) is connected to a discharge conveyor belt (26).

Citation Information

Patent Citations

  • Aluminum plate cleaning device

    CN212633533U