Detergent production pipeline self-cleaning device

By designing a self-cleaning device for the rotating and sealing components, the problem of residue accumulation in detergent production pipelines was solved, achieving comprehensive cleaning and leak prevention, and improving cleaning efficiency and safety.

CN224157463UActive Publication Date: 2026-04-24ZHENGZHOU JIELING SCI & TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU JIELING SCI & TECH CO LTD
Filing Date
2025-05-22
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

In the current detergent production process, the pipeline system is prone to accumulating residues and deposits. Existing cleaning methods rely on manual disassembly and chemical cleaning, which are inefficient and inconvenient.

Method used

Design a self-cleaning device that includes a rotating component and a cleaning component. The device achieves all-around cleaning by rotating the nozzle and sealing the component through a turntable, and combines a water pump and air pipe system to prevent leakage and blockage.

Benefits of technology

It achieves comprehensive cleaning of production pipelines, prevents detergent leakage, ensures smooth discharge of cleaning waste liquid, and improves cleaning efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of production pipeline self-cleaning devices, and particularly relates to a detergent production pipeline self-cleaning device which comprises a three-way pipe, the top of the three-way pipe is communicated with a cleaning pipe, the bottom of the cleaning pipe is fixedly connected with a fixing frame, and a cleaning mechanism used for cleaning a production pipeline is arranged in the cleaning pipe. The bottom of the three-way pipe communicates with a bent pipe, the bottom of the right side of the bent pipe is fixedly connected with a shell, a sealing assembly is arranged in the shell, and the cleaning mechanism comprises a rotating assembly and a cleaning assembly. According to the detergent production pipeline self-cleaning device, the rotating disc drives the rotating rod and the pipe collecting column to rotate, collecting and releasing of the hose can be achieved, and the position of the nozzle can be flexibly adjusted. The inclined nozzle is arranged on the rotating block on the outer wall of the spray head, in the cleaning process, counter-acting force can be generated when the inclined nozzle sprays out the cleaning liquid, the spray head rotates automatically, and therefore the inner wall of the production pipeline is cleaned in an omnibearing and dead-corner-free mode.
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Description

Technical Field

[0001] This utility model relates to the technical field of self-cleaning devices for production pipelines, specifically a self-cleaning device for detergent production pipelines. Background Technology

[0002] In the detergent production process, the pipeline system plays a crucial role in raw material transportation, product mixing, reaction, and final product output. Because detergent production involves the mixing and reaction of various chemical raw materials (such as surfactants, additives, fragrances, etc.), production pipelines are prone to accumulating residues, crystals, or deposits during long-term operation.

[0003] Currently, existing pipeline cleaning methods mainly rely on manual periodic disassembly of pipelines for mechanical or chemical cleaning. This method has the following limitations. Therefore, a self-cleaning device for detergent production pipelines is proposed. Utility Model Content

[0004] The main objective of this invention is to provide a self-cleaning device for detergent production pipelines, which can solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention proposes a self-cleaning device for detergent production pipelines, comprising a three-way pipe, a cleaning pipe connected to the top of the three-way pipe, a fixing bracket fixedly connected to the bottom of the cleaning pipe, a cleaning mechanism for cleaning the production pipeline disposed inside the cleaning pipe, a bend connected to the bottom of the three-way pipe, a housing fixedly connected to the bottom right side of the bend, a sealing assembly disposed inside the housing, and the cleaning mechanism comprising:

[0006] A rotating assembly, wherein the rotating assembly is disposed on the inner wall of the cleaning tube;

[0007] A cleaning component is disposed on the outer wall of the rotating component.

[0008] Preferably, the rotating assembly includes a turntable, which is rotatably connected to the top of the cleaning tube. A rotating rod is fixedly connected to the bottom of the turntable, and the rotating rod extends movably through the cleaning tube and downwards. A tube-receiving column is fixedly connected to the outer wall of the extended end of the rotating rod.

[0009] Preferably, the cleaning assembly includes a water pump, which is installed at the top of the cleaning pipe. A hose is installed at the bottom of the water pump and is sleeved on the outer wall of the pipe retractor. The hose can be retracted and extended by a turntable. A nozzle is installed at the bottom of the hose, and a rotating block is rotatably connected to the outer wall of the nozzle. An angled spray nozzle is opened on the outer wall of the rotating block, which can improve the cleaning of the production pipeline.

[0010] Preferably, the sealing assembly includes a connecting plate inserted into the inner wall of the housing. The top of the connecting plate has a movable groove, and an air chamber is fixedly connected to the top of the movable groove. A piston rod is piston-connected to the inner wall of the air chamber, and the piston rod is elastically connected to the inner wall of the air chamber through a spring. An air pipe is connected to the inner wall of the air chamber.

[0011] Preferably, a sealing ring is fitted on the side of the connecting plate near the bend, and the sealing ring is connected to the air pipe.

[0012] Preferably, a pin is inserted into the front of the housing, and a limit block is elastically connected to the inner wall of the movable groove by a spring. The piston rod is pushed by the pin to make the gas in the air chamber expand and tighten the sealing ring through the air pipe.

[0013] Preferably, a filter plate is inserted into the inner wall of the housing, a drain pipe is connected to the bottom of the housing, a quick connector is sleeved on the right side of the bend, and a round cap is snapped onto the bend through the quick connector.

[0014] This invention provides a self-cleaning device for detergent production pipelines. It has the following beneficial effects:

[0015] (1) The self-cleaning device for the detergent production pipeline drives the rotating rod and the retracting column to rotate via a turntable, which can realize the retraction and extension of the hose and facilitate flexible adjustment of the nozzle position. The rotating block on the outer wall of the nozzle is equipped with an angled nozzle. During the cleaning process, when the cleaning liquid is sprayed out from the angled nozzle, a reaction force is generated, causing the nozzle to rotate on its own, thereby cleaning the inner wall of the production pipeline in all directions without dead angles.

[0016] (2) The self-cleaning device for the detergent production pipeline pushes the piston rod through the pin, allowing the gas in the gas chamber to enter the sealing ring through the gas pipe. This causes the sealing ring to expand and tightly adhere to the inner wall of the bend, effectively preventing detergent leakage during production. At the same time, the filter plate can intercept residues, preventing them from clogging the drain pipe and ensuring the smooth discharge of cleaning waste liquid. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the cleaning mechanism structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the sealing assembly structure of this utility model;

[0021] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0022] Figure 5 This utility model Figure 2 Enlarged structural diagram at point B;

[0023] Figure 6 This utility model Figure 3 Enlarged structural diagram at point C.

[0024] Explanation of icon numbers:

[0025] 1. T-joint; 2. Cleaning pipe; 3. Fixing bracket; 4. Cleaning mechanism; 41. Rotating assembly; 411. Turntable; 412. Rotating rod; 413. Retracting column; 42. Cleaning assembly; 421. Water pump; 422. Hose; 423. Nozzle; 424. Rotating block; 425. Angled nozzle; 5. Bend; 6. Housing; 7. Sealing assembly; 71. Connecting plate; 72. Movable groove; 73. Air chamber; 74. Piston rod; 75. Air pipe; 76. Sealing ring; 77. Pin; 78. Limiting block; 8. Filter plate; 9. Drain pipe; 10. Quick connector; 11. Round cover.

[0026] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-6 This utility model proposes a self-cleaning device for detergent production pipelines, including a three-way pipe 1, a cleaning pipe 2 connected to the top of the three-way pipe 1, a fixing frame 3 fixedly connected to the bottom of the cleaning pipe 2, a cleaning mechanism 4 for cleaning the production pipeline inside the cleaning pipe 2, a bend pipe 5 connected to the bottom of the three-way pipe 1, a housing 6 fixedly connected to the bottom of the right side of the bend pipe 5, a sealing component 7 provided inside the housing 6, and the cleaning mechanism 4 including a rotating component 41 and a cleaning component 42. The rotating component 41 is disposed on the inner wall of the cleaning pipe 2, and the cleaning component 42 is disposed on the outer wall of the rotating component 41.

[0029] In an embodiment of this utility model, in order to clean the inside of the production pipeline, specifically, the rotating assembly 41 includes a turntable 411, which is rotatably connected to the top of the cleaning pipe 2. A rotating rod 412 is fixedly connected to the bottom of the turntable 411. The rotating rod 412 movably passes through the cleaning pipe 2 and extends downward. A pipe-receiving column 413 is fixedly connected to the outer wall of the extended end of the rotating rod 412. The cleaning assembly 42 includes a water pump 421, which is installed at the top of the cleaning pipe 2. A water source is connected to the water pump 421. A hose 422 is installed at the bottom of the water pump 421. The hose 422 is sleeved on the outer wall of the pipe-receiving column 413. The turntable 411 can drive the hose 422 to be extended and retracted. A nozzle 423 is installed at the bottom of the hose 422. A rotating block 424 is rotatably connected to the outer wall of the nozzle 423. An oblique spray nozzle 425 is opened on the outer wall of the rotating block 424. The oblique spray nozzle 425 can make the cleaning of the production pipeline better.

[0030] Furthermore, the sealing assembly 7 includes a connecting plate 71, which is inserted into the inner wall of the housing 6. The top of the connecting plate 71 has a movable groove 72, and the top of the movable groove 72 is fixedly connected to an air chamber 73. The inner wall of the air chamber 73 is piston-connected to a piston rod 74, which is elastically connected to the inner wall of the air chamber 73 by a spring. The inner wall of the air chamber 73 is connected to an air pipe 75. A sealing ring 76 is fitted on the side of the connecting plate 71 near the bend 5, and the sealing ring 76 is connected to the air pipe 75. A pin 77 is inserted into the front of the housing 6. The inner wall of the movable groove 72 is elastically connected to a limit block 78 by a spring. The pin 77 has a slot suitable for the limit block 78. The pin 77 pushes the piston rod 74 to make the gas in the air chamber 73 pass through the air pipe 75 and cause the sealing ring 76 to expand and tighten.

[0031] Furthermore, a filter plate 8 is inserted into the inner wall of the housing 6. By removing the inserted connecting plate 71, the residue on the inner wall of the pipe falls onto the filter plate 8 along with the water flow. The waste liquid is discharged through the drain pipe 9. The bottom of the housing 6 is connected to the drain pipe 9. A quick connector 10 is fitted on the right side of the bend 5. The bend 5 is connected to the round cover 11 through the quick connector 10 and the sealing gasket.

[0032] It should be noted that the above electrical components are all existing technology products. Those skilled in the art should select, install and complete the circuit debugging work according to the needs of use to ensure that all electrical appliances can work normally. The components are all general standard parts or components known to those skilled in the art. Their structure and principle can be known by those skilled in the art through technical manuals or conventional experimental methods. No specific restrictions are made here.

[0033] In this invention, during use, the pin 77 inserted into the housing 6 is removed, and the connecting plate 71 is removed. Rotating the turntable 411 drives the rotating rod 412 to rotate. The rotation of the rotating rod 412 causes the take-up column 413 to rotate, which in turn causes the hose 422 to disengage from the take-up column 413, thus moving the nozzle 423 downwards. The water pump 421 is then activated to draw water into the hose 422, causing the water pressure to continuously increase. This water is then sprayed forward through the nozzle 423, simultaneously causing the rotating block 424 on the outside of the nozzle 423 to rotate. Water is then sprayed out from the angled nozzle 425, moving the hose 422. Therefore, it is no longer necessary to rotate the turntable 411. The nozzle 423 and the angled nozzle 425 work together to clean the residue in the production pipeline. The residue in the production pipeline is then removed through the bend in the pipe 5. The waste liquid flows into the filter plate 8 and is discharged through the drain pipe 9. When residues accumulate, they can be cleaned by removing the filter plate 8 inserted into the housing 6. After cleaning, the water pump 421 is turned off, the turntable 411 is rotated to drive the take-up column 413 to retract the hose 422, and then the connecting plate 71 is inserted into the housing 6. The piston rod 74 is pushed forward by the pin 77 into the connecting plate 71, so that the gas enters the sealing ring 76 through the air pipe 75 to expand and seal, thereby achieving a sealing effect in the production pipeline. At the same time, the limiting block 78 will be locked in the corresponding hole of the pin 77 to fix the connecting plate 71 and achieve a sealing effect. The quick connector 10 is removed, and then the bent pipe 5 is connected to the discharge pipe through the quick connector 10 to continue the work.

[0034] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A self-cleaning device for a detergent production pipeline, comprising a tee pipe (1), characterized in that: The top of the tee pipe (1) is connected to a cleaning pipe (2), and the bottom of the cleaning pipe (2) is fixedly connected to a fixing bracket (3). The cleaning pipe (2) has a cleaning mechanism (4) inside for cleaning the production pipeline. The bottom of the tee pipe (1) is connected to a bend pipe (5), and the bottom right side of the bend pipe (5) is fixedly connected to a housing (6). The housing (6) has a sealing assembly (7) inside. The cleaning mechanism (4) includes: A rotating assembly (41) is disposed on the inner wall of the cleaning tube (2); A cleaning component (42) is disposed on the outer wall of the rotating component (41).

2. The self-cleaning device for a detergent production pipeline according to claim 1, characterized in that: The rotating assembly (41) includes a turntable (411) which is rotatably connected to the top of the cleaning tube (2). A rotating rod (412) is fixedly connected to the bottom of the turntable (411). The rotating rod (412) moves through the cleaning tube (2) and extends downward. A tube receiving column (413) is fixedly connected to the outer wall of the extended end of the rotating rod (412).

3. The self-cleaning device for a detergent production pipeline according to claim 2, characterized in that: The cleaning assembly (42) includes a water pump (421) installed at the top of the cleaning pipe (2). A hose (422) is installed at the bottom of the water pump (421). The hose (422) is sleeved on the outer wall of the pipe receiving column (413). A nozzle (423) is installed at the bottom of the hose (422). A rotating block (424) is rotatably connected to the outer wall of the nozzle (423). An oblique nozzle (425) is opened on the outer wall of the rotating block (424).

4. The self-cleaning device for a detergent production pipeline according to claim 1, characterized in that: The sealing assembly (7) includes a connecting plate (71) which is inserted into the inner wall of the housing (6). The top of the connecting plate (71) is provided with a movable groove (72). An air chamber (73) is fixedly connected to the top of the movable groove (72). A piston rod (74) is piston-connected to the inner wall of the air chamber (73). The piston rod (74) is elastically connected to the inner wall of the air chamber (73) through a spring. An air pipe (75) is connected to the inner wall of the air chamber (73).

5. A self-cleaning device for a detergent production pipeline according to claim 4, characterized in that: A sealing ring (76) is fitted on the side of the connecting plate (71) near the bend (5), and the sealing ring (76) is connected to the air pipe (75).

6. A self-cleaning device for a detergent production pipeline according to claim 4, characterized in that: A pin (77) is inserted into the front of the housing (6), and a limit block (78) is elastically connected to the inner wall of the movable groove (72) by a spring.

7. A self-cleaning device for a detergent production pipeline according to claim 1, characterized in that: A filter plate (8) is inserted into the inner wall of the housing (6), and a drain pipe (9) is connected to the bottom of the housing (6). A quick connector (10) is sleeved on the right side of the bent pipe (5), and a round cover (11) is snapped onto the bent pipe (5) through the quick connector (10).