Environment-friendly and energy-saving aluminum alloy rod forming equipment

Abstract

The utility model discloses environment-friendly and energy-saving aluminum alloy rod forming equipment, which relates to the technical field of forming equipment, and comprises a rack, an aluminum alloy rod forming device and a forming device, the recycling hopper is fixedly connected to the rack and used for collecting cooling liquid and metal chippings generated in the forming process; the air bag is arranged at the bottom of the recycling hopper in a matched mode, the bottom of the air bag communicates with a second conveying pipeline, and an electromagnetic valve is fixedly installed on the second conveying pipeline; and the filter box is fixedly connected to the rack. According to the environment-friendly and energy-saving aluminum alloy rod forming equipment, by arranging a movable filter screen, an air bag and other structures, metal chippings are filtered, the metal chippings slide into a collecting area, the automatic collecting effect is achieved, meanwhile, when the air bag shrinks and becomes small, cooling liquid can be accelerated, and therefore the shaking frequency of the movable filter screen is increased, and the working efficiency is improved. And the sliding speed of the metal chippings is increased, blockage is avoided, and the use efficiency of the environment-friendly and energy-saving aluminum alloy rod forming equipment is improved.

Description

Technical Field

[0001] This utility model relates to the field of forming equipment technology, and in particular to an environmentally friendly and energy-saving forming equipment for aluminum alloy rods. Background Technology

[0002] Aluminum alloy rod forming requires the use of lathe equipment, and coolant is often used in the forming process. The main function of coolant is to spray on the working contact point between the tool and the metal surface when the lathe tool is milling the raw material, to cool and lubricate the tool head and prevent it from overheating and breaking. A large amount of metal chips are generated during the cutting process, and these metal chips will fall into the coolant circulation tank along with the coolant.

[0003] In existing technologies, most methods use filter screens to filter metal scraps, but these screens are prone to clogging, requiring manual intervention and downtime, which affects processing efficiency.

[0004] Therefore, it is necessary to propose an environmentally friendly and energy-saving aluminum alloy rod forming equipment to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide an environmentally friendly and energy-saving aluminum alloy rod forming equipment to solve the problem that in the existing technology, most metal scraps are filtered by a filter screen, but the filter screen is prone to clogging, requiring manual processing after machine shutdown, which affects processing efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly and energy-saving aluminum alloy rod forming equipment, comprising:

[0007] A frame is used to support and mount other components;

[0008] A recovery hopper, fixedly connected to the frame, is used to collect coolant and metal scraps generated during the molding process;

[0009] An airbag is fitted at the bottom of the recovery hopper, and the bottom of the airbag is connected to a second conveying pipe, on which a solenoid valve is fixedly installed.

[0010] The filter box is fixedly connected to the frame and located below the second conveying pipe. Inside the filter box are two movable filter screens arranged in a figure-eight shape.

[0011] Preferably, a rubber belt is fixedly connected between the two movable filter screens, and the second conveying pipe is distributed correspondingly to the rubber belt.

[0012] Preferably, fixed filter screens are fixedly connected to both inner walls of the filter box, and sliding channels are provided on the fixed filter screens. Vertical filter screens are slidably arranged inside the sliding channels, and the vertical filter screens are fixedly connected to the corresponding movable filter screens. A collection area is formed between the vertical filter screens, the fixed filter screens, and the inner wall of the filter box.

[0013] Preferably, a spring is fixedly connected to the bottom of the movable filter screen, and the bottom end of the spring is fixedly connected to the corresponding fixed filter screen.

[0014] Preferably, the bottom of the recycling hopper is connected to a first conveying pipe, and the airbag is connected to the bottom end of the first conveying pipe.

[0015] Preferably, a collection box is fixedly connected to the frame, and the collection box is located below the filter box.

[0016] Preferably, the frame is equipped with a circulation device, which works in conjunction with a collection box.

[0017] Preferably, a forming device is provided on the frame.

[0018] Preferably, casters are installed at all four corners of the bottom of the frame.

[0019] The technical effects and advantages of this utility model are as follows:

[0020] 1. This utility model filters metal debris by setting up a movable filter screen, air bladder and other structures. The metal debris slides into the collection area to achieve automatic collection. At the same time, when the air bladder contracts and shrinks, the coolant accelerates, thereby increasing the vibration frequency of the movable filter screen and speeding up the sliding speed of the metal debris, avoiding blockage and improving the efficiency of the environmentally friendly and energy-saving aluminum alloy rod forming equipment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the forming equipment for the environmentally friendly and energy-saving aluminum alloy rod of this utility model.

[0022] Figure 2 This is a schematic diagram of the frame and recycling bin structure of this utility model.

[0023] Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle.

[0024] Figure 4 This utility model Figure 3 Enlarged schematic diagram of the structure at point B.

[0025] In the diagram: 1. Frame; 2. Forming device; 3. Recycling hopper; 4. Filter box; 5. Collection box; 6. Circulation device; 7. First conveying pipe; 8. Airbag; 9. Solenoid valve; 10. Second conveying pipe; 11. Fixed filter screen; 12. Vertical filter screen; 13. Movable filter screen; 14. Spring; 15. Rubber belt; 16. Casters; 17. Sliding channel; 18. Collection area. Detailed Implementation

[0026] This utility model provides, for example Figures 1-4 The environmentally friendly and energy-saving aluminum alloy rod forming equipment shown includes a frame 1, with casters 16 installed at the four corners of the bottom of the frame 1 to facilitate the movement of the equipment, and the casters 16 have a braking function.

[0027] The frame 1 is equipped with a forming device 2, which includes a bed, spindle, cutting tool and other structures, and performs milling forming of aluminum alloy rods. The forming device 2 is a common existing technology and will not be described in detail here.

[0028] A recovery hopper 3 is fixedly connected to the frame 1. The recovery hopper 3 collects the coolant used to cool the cutting tools during the molding process. An airbag 8 is fitted to the bottom of the recovery hopper 3. The airbag 8 can be made of, but is not limited to, rubber and has a certain degree of elasticity. A first conveying pipe 7 is connected to the bottom of the recovery hopper 3, and the airbag 8 is connected to the bottom end of the first conveying pipe 7. A second conveying pipe 10 is connected to the bottom of the airbag 8, and a solenoid valve 9 is fixedly installed on the second conveying pipe 10. A pressure sensor can be installed at the airbag 8 to detect the expansion pressure of the airbag 8 to prevent rupture. The pressure can be adjusted according to specific usage conditions.

[0029] To filter metal debris from the coolant, a filter box 4 is fixedly connected to the frame 1, and the filter box 4 is located below the second delivery pipe 10. Inside the filter box 4 are two movable filter screens 13 arranged in a V-shape, with a rubber belt 15 fixedly connected between them. The second delivery pipe 10 corresponds to the rubber belt 15. The coolant flows downwards from the second delivery pipe 10 and falls onto the rubber belt 15, flowing along the inclined surfaces of the movable filter screens 13 to both sides. The rubber belt 15 allows the movable filter screens 13 on both sides to swing independently.

[0030] Fixed filter screens 11 are fixedly connected to both inner walls of the filter box 4. A sliding channel 17 is provided on the fixed filter screen 11. A vertical filter screen 12 is slidably arranged inside the sliding channel 17. The vertical filter screen 12 is fixedly connected to the corresponding movable filter screen 13. A collection area 18 is formed between the vertical filter screen 12, the fixed filter screen 11 and the inner wall of the filter box 4. A spring 14 is fixedly connected to the bottom of the movable filter screen 13. The bottom end of the spring 14 is fixedly connected to the corresponding fixed filter screen 11.

[0031] In actual use, when the solenoid valve 9 is closed, the coolant enters the airbag 8 through the recovery hopper 3 and the first conveying pipe 7, and accumulates inside the airbag 8, causing it to expand. After the airbag 8 expands to a certain extent, the solenoid valve 9 is opened, and the coolant flows downward through the second conveying pipe 10 and falls onto the rubber belt 15. It flows along the inclined surface of the movable filter screen 13 to both sides, filtering the metal debris. The metal debris slides into the collection area 18, achieving automatic collection. Affected by the downward flow of coolant and assisted by the spring 14, the movable filter screen 13 vibrates, and the vertical filter screen 12 slides up and down inside the sliding channel 17, accelerating the sliding speed of the metal debris. At the same time, when the airbag 8 contracts and shrinks, the coolant accelerates, thereby increasing the vibration frequency of the movable filter screen 13 and further accelerating the sliding speed of the metal debris, preventing blockage.

[0032] The coolant that slides into the collection area 18 can pass through the vertical filter screen 12 and the fixed filter screen 11.

[0033] In addition, in actual use, the filter box 4 is equipped with a processing tank, door panel and other structures (not shown in the figure), and the operator uses the processing tank to process the metal debris in the collection area 18.

[0034] A collection box 5 is fixedly connected to the frame 1. The collection box 5 is located below the filter box 4. A circulation device 6 is installed on the frame 1. The circulation device 6 includes a pump body. The circulation device 6 cooperates with the collection box 5. The filtered coolant flows into the collection box 5 and is drawn out by the circulation device 6 for recycling to continue cooling the tool and workpiece. The coolant flows into the collection box 5 and will not splash randomly, achieving the purpose of energy saving and environmental protection. A cooling device can be installed at the collection box 5 to cool the coolant. The cooling device includes structures such as a semiconductor cooling plate.

Claims

1. An environmentally friendly and energy-saving aluminum alloy rod forming equipment, characterized in that, include: A frame (1) is used to support and mount other components; The recovery hopper (3) is fixedly connected to the frame (1) and is used to collect the coolant and metal scrap generated during the molding process; An airbag (8) is fitted at the bottom of the recycling hopper (3). The bottom of the airbag (8) is connected to a second conveying pipe (10), and a solenoid valve (9) is fixedly installed on the second conveying pipe (10). The filter box (4) is fixedly connected to the frame (1) and located below the second conveying pipe (10). The filter box (4) is equipped with two movable filter screens (13) arranged in a figure-eight shape.

2. The forming equipment for an environmentally friendly and energy-saving aluminum alloy rod according to claim 1, characterized in that, A rubber belt (15) is fixedly connected between the two movable filter screens (13), and the second conveying pipe (10) is distributed correspondingly to the rubber belt (15).

3. The forming equipment for an environmentally friendly and energy-saving aluminum alloy rod according to claim 1, characterized in that, Fixed filter screens (11) are fixedly connected to both inner walls of the filter box (4). A sliding channel (17) is provided on the fixed filter screen (11). A vertical filter screen (12) is slidably arranged inside the sliding channel (17). The vertical filter screen (12) is fixedly connected to the corresponding movable filter screen (13). A collection area (18) is formed between the vertical filter screen (12), the fixed filter screen (11) and the inner wall of the filter box (4).

4. The forming equipment for an environmentally friendly and energy-saving aluminum alloy rod according to claim 3, characterized in that, A spring (14) is fixedly connected to the bottom of the movable filter (13), and the bottom end of the spring (14) is fixedly connected to the corresponding fixed filter (11).

5. The forming equipment for an environmentally friendly and energy-saving aluminum alloy rod according to claim 1, characterized in that, The bottom of the recycling hopper (3) is connected to a first conveying pipe (7), and the airbag (8) is connected to the bottom end of the first conveying pipe (7).

6. The forming equipment for an environmentally friendly and energy-saving aluminum alloy rod according to claim 1, characterized in that, A collection box (5) is fixedly connected to the frame (1), and the collection box (5) is located below the filter box (4).

7. The forming equipment for an environmentally friendly and energy-saving aluminum alloy rod according to claim 6, characterized in that, The frame (1) is equipped with a circulation device (6), which works in conjunction with the collection box (5).

8. The forming equipment for an environmentally friendly and energy-saving aluminum alloy rod according to claim 1, characterized in that, A forming device (2) is provided on the frame (1).

9. The forming equipment for an environmentally friendly and energy-saving aluminum alloy rod according to claim 1, characterized in that, The frame (1) is equipped with casters (16) at the four corners of its bottom.

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