Rotating disc type secondary fermentation accelerating device

Abstract

The utility model discloses a rotary disc type secondary fermentation accelerating device, and particularly relates to the technical field of fermentation devices, the rotary disc type secondary fermentation accelerating device comprises a fermentation mechanism, a turnover mechanism is installed in the middle of the outer surface of the fermentation mechanism, a driving mechanism is installed on the right side of the rear end of the turnover mechanism, and second supporting bottom columns are fixedly connected to the bottom of the fermentation mechanism in a bilateral symmetry mode. The turnover mechanism and the bottoms of the two second supporting bottom columns are jointly and fixedly connected with a base mechanism, and a material collecting box is placed on the right side of the top of the base mechanism. The utility model discloses a rotating disc type secondary fermentation accelerating device which is characterized in that when the rotating disc type secondary fermentation accelerating device is used, a scraping plate is arranged on the side of the bottom of a rotating shaft I, so that the purpose that the scraping plate scrapes materials remained on the inner wall of a fermentation tank can be achieved when a mounting ring rotates, and a turnover mechanism is driven by a driving mechanism; the fermentation mechanism can be circumferentially overturned around the rotating shaft III, and the materials are poured into the material collecting box to be discharged, so that the situation that the materials are not thoroughly discharged is avoided.

Description

Technical Field

[0001] This utility model relates to the field of fermentation equipment technology, and in particular to a rotary disc type secondary fermentation acceleration device. Background Technology

[0002] Food fermentation is the process by which microorganisms, under suitable conditions, transform substances such as sugars and proteins in raw materials into new compounds such as acids, alcohols, and enzymes.

[0003] The principle of the rotating disc secondary fermentation acceleration device is to achieve rapid fermentation and efficient production by utilizing the rotating disc structure combined with microbial fermentation technology.

[0004] During food fermentation, residual substrate and microorganisms may adhere to the inner wall of the equipment. If the inner wall of the equipment is not thoroughly cleaned, these residues will breed bacteria, mold and other microorganisms, leading to cross-contamination. Most secondary fermentation acceleration devices are cleaned manually by scrubbing, which is troublesome and laborious. Moreover, most rotary disc secondary fermentation acceleration devices are prone to incomplete feeding due to the presence of structural dead corners inside the fermentation device. Utility Model Content

[0005] The main purpose of this utility model is to provide a rotary disc type secondary fermentation acceleration device, which can effectively solve the problem that during the food fermentation process, residual substrate and microorganisms may adhere to the inner wall of the equipment. If the inner wall of the equipment is not thoroughly cleaned, these residues will breed bacteria, mold and other microorganisms, leading to cross-contamination. Most secondary fermentation acceleration devices are cleaned manually by brushing, which is troublesome and laborious. In addition, most rotary disc type secondary fermentation acceleration devices are prone to incomplete feeding when discharging materials due to the presence of structural dead corners inside the fermentation device.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A rotary disc type secondary fermentation acceleration device includes a fermentation mechanism. A flipping mechanism is installed in the middle of the outer surface of the fermentation mechanism. A driving mechanism is installed on the right side of the rear end of the flipping mechanism. Supporting base columns are symmetrically fixedly connected to the bottom of the fermentation mechanism. The flipping mechanism and the two supporting base columns are fixedly connected to a base mechanism. A collection box is placed on the right side of the top of the base mechanism.

[0008] Preferably, the fermentation mechanism includes a fermentation tank, the top of which is threadedly connected to a cover plate, and the top of the cover plate is symmetrically fixedly connected to handles on the left and right sides, respectively. The tops of the two supporting columns are fixedly connected to the left and right sides of the bottom of the fermentation tank.

[0009] Preferably, a bearing is fixedly connected to the middle of the inner surface of the cover plate, a rotating shaft is rotatably connected to the inner surface of the bearing, an installation ring is fixedly connected to the outer surface of the rotating shaft near the lower side of the bearing, support rods are symmetrically fixedly connected to the outer surface of the installation ring, a turning rod is symmetrically fixedly connected to the bottom of each of the support rods, a scraper is fixedly connected to the opposite end of each of the support rods, and the scrapers are rotatably connected to the inner wall of the fermenter.

[0010] Preferably, a drive motor is fixedly connected to the middle of the top of the cover plate, the top of the rotating shaft is rotatably connected to the output end of the drive motor, and a pressure relief valve is fixedly connected to the front side of the top of the cover plate.

[0011] Preferably, a bottom pad is fixedly connected to the bottom of the inner surface of the fermenter, a disc is rotatably connected to the top of the bottom pad, a second rotating shaft is fixedly connected to the middle of the bottom of the disc, a second bearing is rotatably connected to the outer surface of the second rotating shaft, the outer surface of the second bearing is fixedly connected to the middle of the lower part of the inner surface of the fermenter, a fixed outer frame is fixedly connected to the bottom of the fermenter, a second drive motor is fixedly connected to the inner surface of the fixed outer frame, and the bottom of the second rotating shaft is rotatably connected to the output end of the second drive motor.

[0012] Preferably, a fixing ring is fixedly connected to the middle of the outer surface of the fermenter, a fixing sleeve is fixedly connected to the right side of the outer surface of the fixing ring, a rotating shaft three is fixedly connected to the inner surface of the fixing sleeve, and bearing supports three are rotatably connected to the outer surfaces of the front and rear ends of the rotating shaft three. A support column one is fixedly connected to the bottom of the two bearing supports three together, and an arc-shaped protective pad is fixedly connected to the lower side of the left end of the support column one.

[0013] Preferably, a fixed box is fixedly connected to the rear side of the top of the support column, and a drive motor and a controller are fixedly connected to the inner surface of the fixed box. The drive motor and the controller are electrically connected. The rear end of the rotating shaft passes through the front side of the inner surface of the fixed box, and the rear end of the rotating shaft is rotatably connected to the output end of the drive motor.

[0014] Preferably, the base mechanism includes a base plate, the bottoms of the two second supporting columns are fixedly connected to the left side of the top of the base plate, the bottom of the first supporting column is fixedly connected to the middle of the top of the base plate, and soft pads are fixedly connected to the inside of the base plate near the upper side of the two second supporting columns.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. In the implementation of this utility model, by setting up a fermentation mechanism, it is found that most secondary fermentation acceleration devices are cleaned manually by brushing, which is troublesome and laborious. Therefore, by setting a scraper on the side of the bottom of the rotating shaft, the scraper can scrape off the material left on the inner wall of the fermentation tank when the mounting ring rotates. The scraper removes these accumulated materials in time, preventing them from accumulating more and more and affecting the stirring effect, so that they return to the main body of fermentation, ensuring that all materials can fully participate in the fermentation reaction, which helps to improve the utilization rate of raw materials. The scraper also facilitates cleaning, thereby reducing the risk of contamination by miscellaneous bacteria and ensuring the purity of the fermentation process.

[0017] 2. In the implementation of this utility model, by setting a flipping mechanism, most rotary disc type secondary fermentation acceleration devices are prone to incomplete feeding during material feeding. Therefore, by setting a flipping mechanism and driving the flipping mechanism through the drive mechanism, the fermentation mechanism can be rotated around the rotating shaft three to pour the material into the inside of the collection box for feeding, thereby avoiding the occurrence of incomplete feeding. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a partial cross-sectional view of the fermentation mechanism of this utility model;

[0020] Figure 3 This is a partial structural diagram of the fermentation mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the flipping mechanism structure of this utility model;

[0022] Figure 5 This is a partial structural diagram of the flipping mechanism of this utility model;

[0023] Figure 6 This is a partial cross-sectional view of the base mechanism of this utility model.

[0024] In the diagram: 1. Fermentation mechanism; 101. Fermentation tank; 102. Cover plate; 103. Handle; 104. Bearing 1; 105. Rotating shaft 1; 106. Drive motor 1; 107. Pressure relief valve; 108. Base pad; 109. Disc; 110. Bearing 2; 111. Rotating shaft 2; 112. Drive motor 2; 113. Fixed outer frame; 114. Mounting ring; 115. Support rod; 116. Tilting rod; 117. Scraper; 2. Tilting mechanism; 201. Fixed ring; 202. Fixed sleeve; 203. Bearing support 3; 204. Rotating shaft 3; 205. Supporting base column 1; 206. Arc-shaped protective pad; 3. Base mechanism; 301. Base plate; 302. Soft pad; 4. Drive mechanism; 401. Fixed box; 402. Drive motor 3; 403. Controller; 5. Collection box; 6. Supporting base column 2. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] Example 1

[0027] like Figure 1 As shown, a rotary disc type secondary fermentation acceleration device includes a fermentation mechanism 1, a flipping mechanism 2 installed in the middle of the outer surface of the fermentation mechanism 1, a drive mechanism 4 installed on the right side of the rear end of the flipping mechanism 2, two support columns 6 symmetrically fixedly connected to the bottom of the fermentation mechanism 1, a base mechanism 3 fixedly connected to the bottom of the flipping mechanism 2 and the two support columns 6, and a collection box 5 placed on the right side of the top of the base mechanism 3.

[0028] In this embodiment, the cover plate 102 is separated from the fermentation tank 101 by rotating the handle 103. The cover plate 102 is then removed, and the material is placed inside the fermentation tank 101. The cover plate 102 is then placed back on top of the fermentation tank 101. The rotating shaft 105 is driven to rotate by the drive motor 106, which stirs and turns the material on top of the disc 109 under the action of the turning rod 116. The rotating shaft 111 is driven to rotate by the drive motor 112, which causes the disc 109 to rotate on top of the base pad 108. The rotating shaft 111 passes through the inside of the base pad 108. The rotation of the disc 109 by the drive motor 112 causes the fermentation material to continuously renew its surface during rotation, increasing the contact area between oxygen and nutrients, thereby improving fermentation efficiency.

[0029] During the stirring process of the turning rod 116, the scraper 117 rotates on the inner wall of the fermentation tank 101 along with the rotation of the rotating shaft 105, scraping off the material adhering to the inner wall of the fermentation tank 101. The above structure helps to improve the fermentation effect and speed of the material.

[0030] After the material fermentation is complete, the pressure is released through the pressure relief valve 107, and then the cover plate 102 is removed. The drive motor 402 drives the rotating shaft 204 to rotate, which will cause the fermentation tank 101 to rotate clockwise around the rotating shaft 204 to half a turn. This achieves the purpose of pouring the material inside the fermentation tank 101 into the collection box 5. The overall operation is simple and convenient.

[0031] The soft pad 302 is set so that when the fermentation mechanism 1 rotates with the flipping mechanism 2, the straight bottom plate 301 cannot rotate with the support column 6. The soft pad 302 is made of soft material and has a certain degree of elasticity, which can play a role in adapting and buffering the bottom of the support column 6.

[0032] For details, please refer to Figure 1 , Figure 2 and Figure 3 In this embodiment, the fermentation mechanism 1 includes a fermentation tank 101, a cover plate 102 is threadedly connected to the top of the fermentation tank 101, and handles 103 are symmetrically fixedly connected to the top of the cover plate 102. The tops of the two support columns 6 are respectively fixedly connected to the left and right sides of the bottom of the fermentation tank 101.

[0033] Further reference Figure 2 and Figure 3 In this embodiment, a bearing 104 is fixedly connected to the middle of the inner surface of the cover plate 102. A rotating shaft 105 is rotatably connected to the inner surface of the bearing 104. An installation ring 114 is fixedly connected to the outer surface of the rotating shaft 105 near the lower side of the bearing 104. Support rods 115 are symmetrically fixedly connected to the outer surface of the installation ring 114. A turning rod 116 is symmetrically fixedly connected to the bottom of each of the support rods 115. A scraper 117 is fixedly connected to the opposite ends of each of the support rods 115. The scrapers 117 are rotatably connected to the inner wall of the fermenter 101.

[0034] Further reference Figure 2 and Figure 3 In this embodiment, a drive motor 106 is fixedly connected to the middle of the top of the cover plate 102, and the top of the rotating shaft 105 is rotatably connected to the output end of the drive motor 106. A pressure relief valve 107 is fixedly connected to the front side of the top of the cover plate 102.

[0035] Further reference Figure 2 and Figure 3In this embodiment, a bottom pad 108 is fixedly connected to the bottom of the inner surface of the fermentation tank 101, a disc 109 is rotatably connected to the top of the bottom pad 108, a rotating shaft 111 is fixedly connected to the middle of the bottom of the disc 109, a bearing 110 is rotatably connected to the outer surface of the rotating shaft 111, the outer surface of the bearing 110 is fixedly connected to the middle of the lower part of the inner surface of the fermentation tank 101, a fixed outer frame 113 is fixedly connected to the bottom of the fermentation tank 101, a drive motor 112 is fixedly connected to the inner surface of the fixed outer frame 113, and the bottom of the rotating shaft 111 is rotatably connected to the output end of the drive motor 112.

[0036] By installing a scraper 117 on the side of the bottom of the rotating shaft 105, the scraper 117 can scrape off the material remaining on the inner wall of the fermenter 101 when the mounting ring 114 rotates. The scraper 117 removes these accumulated materials in time, preventing them from accumulating more and more and affecting the stirring effect. This allows them to return to the main fermentation body, ensuring that all materials can fully participate in the fermentation reaction, which helps to improve the utilization rate of raw materials. The scraper 117 also facilitates cleaning, thereby reducing the risk of contamination by miscellaneous bacteria and ensuring the purity of the fermentation process.

[0037] Example 2

[0038] This embodiment adds a convenient anti-retention material dispensing turning mechanism 2 to the fermentation mechanism 1 based on embodiment 1. By setting the turning mechanism 2, the material can be poured into the inside of the collection box 5 for dispensing, thereby avoiding the situation of incomplete dispensing.

[0039] For details, please refer to Figure 1 , Figure 4 and Figure 5 In this embodiment, a fixing ring 201 is fixedly connected to the middle of the outer surface of the fermenter 101, a fixing sleeve 202 is fixedly connected to the right side of the outer surface of the fixing ring 201, a rotating shaft 204 is fixedly connected to the inner surface of the fixing sleeve 202, a bearing support 203 is rotatably connected to the outer surfaces of the front and rear ends of the rotating shaft 204, a support column 205 is fixedly connected to the bottom of the two bearing supports 203, and an arc-shaped protective pad 206 is fixedly connected to the lower side of the left end of the support column 205.

[0040] Further reference Figure 1 , Figure 4 and Figure 5 In this embodiment, a fixed box 401 is fixedly connected to the rear side of the top of the support column 205. A drive motor 402 and a controller 403 are fixedly connected to the inner surface of the fixed box 401. The drive motor 402 and the controller 403 are electrically connected. The rear end of the rotating shaft 204 passes through the front side of the inner surface of the fixed box 401. The rear end of the rotating shaft 204 is rotatably connected to the output end of the drive motor 402.

[0041] Further reference Figure 1 , Figure 5 and Figure 6 In this embodiment, the base mechanism 3 includes a base plate 301, the bottoms of two supporting base columns 26 are fixedly connected to the left side of the top of the base plate 301, the bottom of supporting base column 1 205 is fixedly connected to the middle of the top of the base plate 301, and soft pads 302 are fixedly connected inside the base plate 301 near the upper side of the two supporting base columns 26.

[0042] By setting up a flipping mechanism 2 and driving it through a drive mechanism 4, the fermentation mechanism 1 can be rotated around the rotating shaft 204 to pour the material into the collection box 5 for feeding, thereby avoiding incomplete feeding.

[0043] The controller 403 in this solution can be a controller that can be matched with the drive motor 402 in the prior art. It can control the switching and rotation speed of the drive motor 402. Since it is a very mature product in the prior art, it will not be described in detail in this application.

[0044] It should be noted that the specific installation methods, circuit connection methods, and control methods of drive motor one, drive motor two, and drive motor three used in this utility model are all conventional designs, and will not be described in detail in this utility model.

[0045] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A rotating disc type secondary fermentation acceleration device, comprising a fermentation mechanism (1), characterized in that: A flipping mechanism (2) is installed in the middle of the outer surface of the fermentation mechanism (1). A driving mechanism (4) is installed on the right side of the rear end of the flipping mechanism (2). Supporting base columns (6) are symmetrically fixedly connected to the bottom of the fermentation mechanism (1). A base mechanism (3) is fixedly connected to the bottom of the flipping mechanism (2) and the two supporting base columns (6). A collection box (5) is placed on the right side of the top of the base mechanism (3).

2. The rotary disc type secondary fermentation acceleration device according to claim 1, characterized in that: The fermentation mechanism (1) includes a fermentation tank (101), the top of which is threaded with a cover plate (102), and the top of the cover plate (102) is symmetrically fixed with handles (103) on the left and right sides. The tops of the two support columns (6) are respectively fixedly connected to the left and right sides of the bottom of the fermentation tank (101).

3. The rotary disc type secondary fermentation acceleration device according to claim 2, characterized in that: A bearing (104) is fixedly connected to the middle of the inner surface of the cover plate (102). A rotating shaft (105) is rotatably connected to the inner surface of the bearing (104). An installation ring (114) is fixedly connected to the outer surface of the rotating shaft (105) near the lower side of the bearing (104). A support rod (115) is symmetrically fixedly connected to the outer surface of the installation ring (114). A turning rod (116) is symmetrically fixedly connected to the bottom of each of the support rods (115). A scraper (117) is fixedly connected to the opposite end of each of the support rods (115). The scrapers (117) are rotatably connected to the inner wall of the fermenter (101).

4. The rotary disc type secondary fermentation acceleration device according to claim 3, characterized in that: A drive motor (106) is fixedly connected to the middle of the top of the cover plate (102), and the top of the rotating shaft (105) is rotatably connected to the output end of the drive motor (106). A pressure relief valve (107) is fixedly connected to the front side of the top of the cover plate (102).

5. The rotary disc type secondary fermentation acceleration device according to claim 2, characterized in that: A bottom pad (108) is fixedly connected to the bottom of the inner surface of the fermentation tank (101). A disc (109) is rotatably connected to the top of the bottom pad (108). A rotating shaft (111) is fixedly connected to the middle of the bottom of the disc (109). A bearing (110) is rotatably connected to the outer surface of the rotating shaft (111). The outer surface of the bearing (110) is fixedly connected to the middle of the lower part of the inner surface of the fermentation tank (101). A fixed outer frame (113) is fixedly connected to the bottom of the fermentation tank (101). A drive motor (112) is fixedly connected to the inner surface of the fixed outer frame (113). The bottom of the rotating shaft (111) is rotatably connected to the output end of the drive motor (112).

6. The rotary disc type secondary fermentation acceleration device according to claim 2, characterized in that: A fixing ring (201) is fixedly connected to the middle of the outer surface of the fermenter (101). A fixing sleeve (202) is fixedly connected to the right side of the outer surface of the fixing ring (201). A rotating shaft three (204) is fixedly connected to the inner surface of the fixing sleeve (202). Bearing supports three (203) are rotatably connected to the outer surfaces of the front and rear ends of the rotating shaft three (204). A support base one (205) is fixedly connected to the bottom of the two bearing supports three (203). An arc-shaped protective pad (206) is fixedly connected to the lower side of the left end of the support base one (205).

7. The rotary disc type secondary fermentation acceleration device according to claim 6, characterized in that: A fixed box (401) is fixedly connected to the rear side of the top of the support column (205). A drive motor (402) and a controller (403) are fixedly connected to the inner surface of the fixed box (401). The drive motor (402) and the controller (403) are electrically connected. The rear end of the rotating shaft (204) passes through the front side of the inner surface of the fixed box (401). The rear end of the rotating shaft (204) is rotatably connected to the output end of the drive motor (402).

8. The rotary disc type secondary fermentation acceleration device according to claim 6, characterized in that: The base mechanism (3) includes a base plate (301), the bottoms of the two supporting base columns (6) are fixedly connected to the left side of the top of the base plate (301), the bottom of the supporting base column (205) is fixedly connected to the middle of the top of the base plate (301), and soft pads (302) are fixedly connected inside the base plate (301) near the upper side of the two supporting base columns (6).

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