Water jet loom with drying mechanism

Abstract

The utility model provides a water-jet loom with a drying mechanism, which comprises a water-jet loom main body, a negative pressure water absorption assembly and a hot air drying mechanism, the water-jet loom main body is provided with a woven cloth conveying channel, the negative pressure water absorption assembly comprises two rotatable cloth guide rollers I and two cloth guide rollers II capable of moving up and down, and the hot air drying mechanism is arranged on the water-jet loom main body. A plurality of micropores are formed in the surface of the cloth guide roller II; a water absorption tank is arranged below the first cloth guide roller, and two water absorption openings are formed in the top of the water absorption tank. The hot air drying mechanism comprises a drying box installed in the middle of the top of the water-jet loom body. The drainage device is reasonable in design, the second cloth guide roller, the micropores, the spiral flow deflector, the header pipe and the hose are arranged to be matched with the water suction groove, the water suction opening and the second vacuum pump in a mode of making contact with the woven cloth to absorb water on the woven cloth under the vacuum adsorption effect in a mode of making no contact with the woven cloth, the drainage effect on the woven cloth is improved, and the drainage effect is improved. And the energy consumption of subsequent hot air drying is reduced.

Description

Technical Field

[0001] This utility model mainly relates to the field of textile machinery technology, specifically to a water-jet loom with a drying mechanism. Background Technology

[0002] Water jet looms use high-pressure water jets to guide the weft yarn, offering advantages such as high speed and energy saving, but the fabrics have high moisture content and require subsequent drying.

[0003] During the operation of specific embodiments, the inventors discovered the following defects:

[0004] Traditional processes require separate drying equipment, which leads to longer production lines, larger floor space, and repeated energy consumption (weaving humidification + subsequent drying). Wet fabric transfer is also prone to wrinkles.

[0005] It should be noted that the above content falls within the scope of the inventor's technical knowledge. Due to the vast and complex nature of the technical content in this field, the above content of this application does not necessarily constitute prior art. Utility Model Content

[0006] 1. The technical problem to be solved by the utility model:

[0007] This utility model provides a water-jet loom with a drying mechanism to solve the technical problems existing in the background art.

[0008] 2. Technical Solution:

[0009] To achieve the above objectives, the technical solution provided by this utility model is as follows: a water-jet loom with a drying mechanism, comprising a water-jet loom body, wherein the water-jet loom body is provided with a fabric conveying channel, and further comprising a negative pressure water absorption component and a hot air drying mechanism. The negative pressure water absorption component comprises two rotatable guide rollers and two vertically movable guide rollers, wherein the surface of the guide rollers is provided with a plurality of micro-holes; a water absorption groove is provided below the guide rollers, and two water absorption ports are provided at the top of the water absorption groove; the hot air drying mechanism comprises a drying box installed in the middle of the top of the water-jet loom body, wherein the drying box is provided with a circulating air duct and a heating wire.

[0010] Furthermore, the guide roller two is provided with a spiral guide plate inside, and a drain hole is opened at one end of the guide roller two. A rotary joint is installed on the drain hole, and the rotary joint is connected to a main pipe. A hose is connected to the bottom middle of the main pipe. A vacuum box is provided at one end of the water absorption tank, and the bottom end of the hose is connected to the vacuum box.

[0011] Furthermore, a second vacuum pump is provided at the end of the water suction tank away from the vacuum box, and the second vacuum pump is connected to the inside of the water suction tank through a pipe.

[0012] Furthermore, a motor is installed on one side of the vacuum pump, and the output end of the motor is connected to one of the guide rollers. The two guide rollers are connected by a transmission wheel and a transmission belt.

[0013] Furthermore, an adjustment plate is provided on the other side of the vacuum pump, and a sliding groove is provided on the side wall of the adjustment plate. A slider is slidably installed inside the sliding groove, and a screw is connected to the top of the slider. The screw vertically penetrates the interior of the adjustment plate, and the two guide rollers are connected by a fixing rod.

[0014] Furthermore, the circulating air duct includes a horizontal air duct and a vertical air duct. The horizontal air ducts are distributed on the inner top wall and inner bottom wall of the drying chamber, respectively, and the vertical air ducts are distributed on the inner side wall of the drying chamber. Several through holes are opened on the side wall of the vertical air duct. A circulating fan is installed on the outer side wall of the drying chamber. The circulating fan is connected to the circulating air duct. The heating wires are evenly distributed on both sides of the drying chamber, and the heating wires are all located in front of the vertical air ducts.

[0015] Furthermore, the drying chamber has an inlet and an outlet on both sides, the negative pressure water absorption assembly and the water absorption trough are located in front of the inlet, two guide rollers are located inside the drying chamber near the outlet, and a rotatable take-up roller is located behind the outlet of the drying chamber.

[0016] 3. Beneficial effects:

[0017] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0018] This utility model is reasonably designed. By setting up the second guide roller, micropores, spiral guide plate, main pipe and hose, it can absorb the moisture on the fabric in a non-contact manner with the fabric in a way that is in contact with the fabric, in conjunction with the water absorption tank, water intake and vacuum pump, and absorb the moisture on the fabric under the action of vacuum adsorption. This improves the drainage effect of the fabric and reduces the energy consumption of subsequent hot air drying.

[0019] By combining a drying chamber, circulating air duct, heating wire, horizontal air duct, vertical air duct, and circulating fan, hot air can be used to dry the fabric path inside the drying chamber, making the hot air delivered to the fabric more uniform. The air circulates inside the circulating air duct, forming a cycle, which improves energy utilization and reduces energy consumption.

[0020] It should be noted that the structures not described in this utility model are not related to the design points and improvement directions of this utility model, and are the same as or can be implemented by existing technology, so they will not be elaborated here. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the hot air drying mechanism of this utility model;

[0023] Figure 3 This is a schematic diagram of the negative pressure water absorption component of this utility model;

[0024] Figure 4 This is a schematic diagram of the internal structure of the guide roller of this utility model.

[0025] Figure label:

[0026] 1. Water jet loom body; 2. Negative pressure water absorption assembly; 200. Guide roller one; 201. Guide roller two; 202. Micropores; 203. Spiral guide vane; 204. Main pipe; 205. Hose; 206. Vacuum box; 3. Hot air drying mechanism; 300. Drying box; 301. Circulating air duct; 302. Heating wire; 303. Horizontal air duct; 304. Vertical air duct; 305. Circulating fan; 4. Water suction tank; 400. Water suction port; 401. Vacuum pump two; 5. Motor; 6. Adjusting plate; 600. Slide groove; 601. Sliding block; 7. Screw; 8. Guide roller three; 9. Take-up roller. Detailed Implementation

[0027] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example

[0031] See attached document Figure 1-4 A water-jet loom with a drying mechanism includes a water-jet loom body 1, on which a fabric conveying channel is provided, and also includes a negative pressure water absorption component 2 and a hot air drying mechanism 3. The negative pressure water absorption component 2 includes two rotatable guide rollers 200 and two vertically movable guide rollers 201. Several micro-holes 202 are opened on the surface of the guide rollers 201. A water absorption groove 4 is provided below the guide rollers 200. Two water intake ports 400 are opened at the top of the water absorption groove 4. The edges of the water intake ports 400 are covered with soft sealing strips to prevent air leakage. The hot air drying mechanism 3 includes a drying box 300 installed in the middle of the top of the water-jet loom body 1. The drying box 300 is provided with a circulating air duct 301 and a heating wire 302.

[0032] In use, the fabric is first dehydrated by negative pressure adsorption through the negative pressure water absorption component 2 and the water absorption tank 4, so that the moisture is quickly lost and the energy consumption of hot air is reduced in the later stage. Then, the fabric is dried by hot air through the hot air drying mechanism 3, which improves the drying effect of the fabric and speeds up the drying efficiency of the fabric.

[0033] In this embodiment, the guide roller 201 is provided with a spiral guide plate 203 inside. One end of the guide roller 201 is provided with a drain hole. A rotary joint is installed on the drain hole. The rotary joint is connected to a main pipe 204. A hose 205 is connected to the bottom middle of the main pipe 204. A vacuum box 206 is provided at one end of the water absorption tank 4. The bottom end of the hose 205 is connected to the vacuum box 206. The vacuum box 206 includes a conveying pipe, a gas-water separator and a vacuum pump.

[0034] It should be noted that when the vacuum pump inside the vacuum box 206 is turned on, a negative pressure is created inside the guide roller 201. The micropores 202 on its surface generate an adsorption force, drawing water from the fabric into the guide roller 201. The water is then guided axially out through the internal spiral guide plate 203 to prevent water accumulation inside the guide roller 201. The drawn water passes through the main pipe 204 and hose 205 connected to the drain hole at the end of the guide roller 201, and is then filtered by the air-water separator inside the vacuum box 206 before flowing back to the loom water tank for recycling.

[0035] In this embodiment, a vacuum pump 401 is provided at the end of the water suction tank 4 away from the vacuum box 206. The vacuum pump 401 is connected to the inside of the water suction tank 4 through a pipe.

[0036] It should be noted that when vacuum pump 401 is turned on, as the fabric passes above the water absorption tank 4, the water intake port 400 generates a strong suction force, drawing the free water inside the fabric into the water absorption tank 4.

[0037] In this embodiment, a motor 5 is installed on one side of the vacuum pump 401. The output end of the motor 5 is connected to one of the guide rollers 200. The two guide rollers 200 are connected by a transmission wheel and a transmission belt.

[0038] It should be noted that the starting motor 5 drives the guide roller 200 to rotate. The transmission wheel and transmission belt enable the two guide rollers 200 to rotate simultaneously, thereby squeezing and dewatering the fabric.

[0039] In this embodiment, an adjustment plate 6 is provided on the other side of the vacuum pump 401. A groove 600 is provided on the side wall of the adjustment plate 6. A slider 601 is slidably installed inside the groove 600. A screw 7 is connected to the top of the slider 601. The screw 7 vertically penetrates the interior of the adjustment plate 6. The two guide rollers 201 are connected by a fixing rod.

[0040] It should be noted that by rotating the screw 7, the slider 601 moves vertically downward along the groove 600, and the gap between the guide roller 201 and the guide roller 200 is adjusted to form linear pressure to achieve mechanical extrusion dewatering.

[0041] In this embodiment, the circulating air duct 301 includes a horizontal air duct 303 and a vertical air duct 304. The horizontal air ducts 303 are respectively distributed on the inner top wall and inner bottom wall of the drying chamber 300, and the vertical air ducts 304 are respectively distributed on the inner side wall of the drying chamber 300. Several through holes are opened on the side wall of the vertical air duct 304. A circulating fan 305 is installed on the outer side wall of the drying chamber 300. The circulating fan 305 is connected to the circulating air duct 301. The heating wires 302 are evenly distributed on both sides of the drying chamber 300, and the heating wires 302 are all located in front of the vertical air ducts 304.

[0042] It should be noted that when the fabric passes through the drying chamber 300, the circulating fan 305 is turned on to draw air in through the air inlet of the circulating air duct 301. The air circulates inside the horizontal air duct 303 and the vertical air duct 304. The air is then blown onto the fabric through the through holes on the surface of the vertical air duct 304. Furthermore, with the heating wire 302 heating the fabric, the air blown onto the fabric becomes hot air. By blowing the hot air evenly onto the fabric, the drying efficiency of the fabric can be accelerated.

[0043] In this embodiment, the drying box 300 is provided with an inlet and an outlet on both sides, the negative pressure water absorption component 2 and the water absorption groove 4 are located in front of the inlet, two guide rollers 8 are provided inside the drying box 300 near the outlet, and a rotatable winding roller 9 is provided behind the outlet of the drying box 300.

[0044] It should be noted that the fabric is drawn out through the fabric conveying channel, extends through the inlet of the drying box 300 to between the two guide rollers 38, and is wound onto the take-up roller 9 through the outlet.

[0045] The working principle of this utility model is as follows: During use, the fabric is drawn out from the fabric conveying channel of the main body 1 of the water-jet loom. The drawn-out fabric is located between guide roller 1 200 and guide roller 2 201. By rotating screw 7, slider 601 drives guide roller 2 201 downwards, squeezing the fabric through guide roller 2 201 and guide roller 1 200. Simultaneously, motor 5 is started to drive guide roller 1 200 to rotate. The transmission wheel and transmission belt enable both guide rollers 1 200 to rotate simultaneously, further squeezing and dewatering the fabric. Vacuum pump 2 401 is activated. When the fabric passes above the water absorption tank 4, the suction port 400 generates a strong suction force, drawing free water from the fabric into the water absorption tank 4. Simultaneously, vacuum pump 1 inside vacuum box 206 is activated, creating negative pressure inside guide roller 2 201. The micropores 202 on its surface generate suction force, drawing water from the fabric into guide roller 2 201. Inside the drying chamber, water is guided axially by the internal spiral guide vane 203 to prevent water accumulation inside the guide roller 201. The sucked water flows through the main pipe 204 and hose 205 connected to the drain hole at the end of the guide roller 201, and then flows back to the loom water tank for recycling after being filtered by the air-water separator inside the vacuum box 206. The fabric is conveyed through the inlet of the drying chamber 300 to the space between the two guide rollers 8, and is wound around the take-up roller 9 through the outlet. When the fabric passes through the drying chamber 300, the circulating fan 305 is turned on to draw air in from the air inlet of the circulating air duct 301. The air circulates inside the horizontal air duct 303 and the vertical air duct 304. The air is then blown onto the fabric through the through holes on the surface of the vertical air duct 304. With the heating wire 302 heating, the air blown onto the fabric becomes hot air. The hot air is blown evenly onto the fabric, which can accelerate the drying efficiency of the fabric.

[0046] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A water-jet loom with a drying mechanism, comprising a water-jet loom body (1), wherein the water-jet loom body (1) is provided with a fabric conveying channel, characterized in that: It also includes a negative pressure water absorption assembly (2) and a hot air drying mechanism (3). The negative pressure water absorption assembly (2) includes two rotatable guide rollers (200) and two guide rollers (201) that can move up and down. The guide rollers (201) have several micro holes (202) on their surface. A water absorption groove (4) is provided below the guide rollers (200), and two water inlets (400) are provided at the top of the water absorption groove (4). The hot air drying mechanism (3) includes a drying box (300) installed in the middle of the top of the water jet loom body (1). The drying box (300) is provided with a circulating air duct (301) and a heating wire (302).

2. A water-jet loom with a drying mechanism according to claim 1, characterized in that: The guide roller 2 (201) is provided with a spiral guide plate (203) inside. One end of the guide roller 2 (201) is provided with a drain hole. A rotary joint is installed on the drain hole. The rotary joint is connected to a main pipe (204). A hose (205) is connected to the middle of the bottom of the main pipe (204). A vacuum box (206) is provided at one end of the water absorption tank (4). The bottom end of the hose (205) is connected to the vacuum box (206).

3. A water-jet loom with a drying mechanism according to claim 2, characterized in that: The water suction tank (4) is equipped with a vacuum pump (401) at one end away from the vacuum box (206), and the vacuum pump (401) is connected to the inside of the water suction tank (4) through a pipe.

4. A water-jet loom with a drying mechanism according to claim 3, characterized in that: A motor (5) is installed on one side of the vacuum pump (401). The output end of the motor (5) is connected to one of the guide rollers (200). The two guide rollers (200) are connected by a transmission wheel and a transmission belt.

5. A water-jet loom with a drying mechanism according to claim 3, characterized in that: The vacuum pump (401) is provided with an adjustment plate (6) on the other side. A groove (600) is provided on the side wall of the adjustment plate (6). A slider (601) is slidably installed inside the groove (600). A screw (7) is connected to the top of the slider (601). The screw (7) vertically penetrates the interior of the adjustment plate (6). The two guide rollers (201) are connected by a fixing rod.

6. A water-jet loom with a drying mechanism according to claim 1, characterized in that: The circulating air duct (301) includes a horizontal air duct (303) and a vertical air duct (304). The horizontal air duct (303) is distributed on the inner top wall and inner bottom wall of the drying chamber (300). The vertical air duct (304) is distributed on the inner side wall of the drying chamber (300). Several through holes are opened on the side wall of the vertical air duct (304). A circulating fan (305) is installed on the outer side wall of the drying chamber (300). The circulating fan (305) is connected to the circulating air duct (301). The heating wires (302) are evenly distributed on both sides of the drying chamber (300). The heating wires (302) are all located in front of the vertical air duct (304).

7. A water-jet loom with a drying mechanism according to claim 1, characterized in that: The drying box (300) has an inlet and an outlet on both sides respectively. The negative pressure water absorption component (2) and the water absorption groove (4) are located in front of the inlet. Two guide rollers (8) are provided inside the drying box (300) near the outlet. A rotatable take-up roller (9) is provided behind the outlet of the drying box (300).

Images