Sponge composite cloth sewing device

Abstract

The utility model relates to the technical field of sponge composite cloth processing, in particular to a sponge composite cloth sewing device which comprises a bottom plate and a computer pattern sewing machine, one side of the bottom plate is in bolted connection with a fixing frame, a servo motor for providing power is fixed outside the fixing frame through screws, and the power output end of the servo motor is in key connection with a speed reducer. A transmission rod is in key connection with one side of the speed reducer, a supporting rod is welded to the outer portion of the transmission rod, a driving frame is welded to the end of the supporting rod, and a sewing mold enabling the computer pattern sewing machine to sew the sponge composite cloth is placed on the inner side of the driving frame; after the computer pattern sewing machine finishes sewing sponge and cloth in the sewing mold, the servo motor outside the fixing frame drives the transmission rod to rotate through the speed reducer, so that the other group of supporting rods and the driving frame outside the transmission rod move to the lower part of the computer pattern sewing machine; and then the computer pattern sewing machine sews the sponge and the cloth in the other group of sewing molds, so that the processing efficiency of the sponge composite cloth is improved.

Description

Technical Field

[0001] This utility model relates to the field of sponge composite fabric processing technology, specifically to a sponge composite fabric sewing device. Background Technology

[0002] Sponge composite fabric is a new type of composite material made of sponge and fabric. Sponge is the main material, which has the characteristics of softness and strong water absorption, while fabric is used to enhance the durability and aesthetics of the material. The sponge and fabric are firmly combined together through specific technology to form a new type of material that has both the softness of sponge and the toughness of fabric.

[0003] Patent No. 202023309174.6 discloses a device for sewing camouflage fabric and mesh sponge composite fabric for helmet suspension. The device places the camouflage fabric pieces and mesh sponge composite fabric pieces to be sewn between the cover plate and the lining plate of the sewing mold. After fastening, they are inserted into the U-shaped limiting frame. The Z-guide rail drives the upper pressure frame to move downward and press against the sewing mold, which can prevent the sewing mold from shifting during operation. According to the needle movement program of the pattern machine, the X and Y guide rails drive the base plate to move back and forth and left and right, which can drive the sewing mold so that the needle moves in the sewing thread groove, ensuring that the stitches on each side are straight, flat, and aesthetically pleasing.

[0004] However, when using the existing sponge composite fabric sewing device, the operator needs to manually remove the sewing mold after sewing is completed, then put the fabric to be sewn into the sewing mold, and then put the sewing mold back in its original position. The operation steps are cumbersome. At the same time, when sewing fabrics of different specifications, the operator needs to adjust the sewing mold multiple times, which is a lot of work and has a certain impact on the sewing efficiency of the fabric. Therefore, a sponge composite fabric sewing device is set up. Utility Model Content

[0005] In view of the problems in the background art, the present invention provides a sponge composite fabric sewing device.

[0006] The technical solution adopted by this utility model to solve its technical problem is a sponge composite fabric sewing device, including a base plate and a computerized pattern machine. A fixing frame is bolted to one side of the base plate. A servo motor that provides power is fixed to the outside of the fixing frame with screws. A reducer is keyed to the power output end of the servo motor. A transmission rod is keyed to one side of the reducer. A support rod is welded to the outside of the transmission rod, and a drive frame is welded to the end of the support rod. A sewing mold for sewing sponge composite fabric by the computerized pattern machine is placed inside the drive frame. A fixing component for fixing the sewing mold is provided inside the drive frame.

[0007] In use, the base plate is connected to the X and Y guide rails, and the computer pattern making machine is connected to the Z guide rail. Then, the sponge and fabric to be sewn are placed into the sewing mold. The sewing mold is then placed into the drive frame, where the fixing components hold the sewing mold. The computer pattern making machine then sews the sponge and fabric in the sewing mold. After sewing, the servo motor outside the fixing frame drives the transmission rod to rotate through the reducer, causing another set of support rods and the drive frame outside the transmission rod to move below the computer pattern making machine. The computer pattern making machine then sews the sponge and fabric in another set of sewing molds, thereby improving the processing efficiency of sponge composite fabric.

[0008] During the processing of sponge composite fabric, the fixing components in another set of drive frames release the sewing mold, and then the sewing mold is moved out of the drive frame. Subsequently, sewing molds of other specifications are placed into another set of drive frames, and then the fixing components in the other set of drive frames fix the sewing mold. As the processing of sponge composite fabric in the sewing mold is completed, the transmission rod drives the drive frame on another set of support rods to rotate, so that the sewing mold in the other set of drive frames moves to the bottom of the computer pattern machine, thereby facilitating the replacement of the sewing mold and improving the processing efficiency of sponge composite fabric.

[0009] Specifically, the fixing assembly includes an electric telescopic rod A, an electric telescopic rod B, a slider A, a slider B, a slide groove A, a slide groove B, a limiting plate A, a limiting plate B, and a rubber pad. The limiting plate A and the limiting plate B are symmetrically slidably connected inside the drive frame. An electric telescopic rod A that drives the limiting plate A to move is screwed to one side of the limiting plate A, and an electric telescopic rod B that drives the limiting plate B to move is screwed to one side of the limiting plate B.

[0010] By adopting the above technical solution, when the sewing mold needs to be replaced, both the electric telescopic rod A and the electric telescopic rod B in the drive frame convert the received electrical energy into mechanical energy. Then, the electric telescopic rod A drives the limit plate A to move, and the electric telescopic rod B drives the limit plate B to move, so that the limit plates A and B move laterally in opposite directions. Then, the limit plates A and B separate from the sewing mold, and the sewing mold is then taken out from the drive frame. Then, other sizes of sewing molds are placed into the drive frame, and the electric telescopic rod A drives the limit plate A to move, and the electric telescopic rod B drives the limit plate B to move, so that the limit plates A and B move laterally towards each other. The limit plates A and B clamp the sewing mold, thereby facilitating the replacement of the sewing mold.

[0011] Specifically, the inner side of the drive frame is provided with a sliding groove A, and a slider A connected to the limiting plate A is slidably connected to the inner side of the sliding groove A. The inner wall of the drive frame is provided with a sliding groove B, and a slider B connected to the limiting plate B is slidably connected to the inner side of the sliding groove B.

[0012] By adopting the above technical solution, when the limiting plate A and the limiting plate B move, the slider A welded at the end of the limiting plate A slides in the groove A opened in the drive frame, and the slider B welded at the end of the limiting plate B slides in the groove B opened in the drive frame, thereby improving the stability of the movement of the limiting plate A and the limiting plate B.

[0013] Specifically, the inner surfaces of both the limiting plate A and the limiting plate B are covered with rubber pads that protect the sewing mold.

[0014] By adopting the above technical solution, when the limiting plate A and the limiting plate B clamp the sewing mold, the rubber pads inside the limiting plate A and the limiting plate B come into contact with the surface of the sewing mold. The rubber pads are elastic, which facilitates the protection of the sewing mold.

[0015] Specifically, a circular groove is provided on the surface of the base plate, and an arc block connected to the drive frame is slidably connected to the inner side of the circular groove.

[0016] By adopting the above technical solution, when the drive frame of the support rod rotates, the arc block welded at the bottom of the drive frame slides in the circular groove opened on the surface of the base plate, thereby improving the stability of the drive frame rotation.

[0017] Specifically, the input terminals of the electric telescopic rod A, electric telescopic rod B, servo motor, and computer pattern machine are all electrically connected to the power supply terminal of an external power source.

[0018] By adopting the above technical solution and connecting to an external power source, the electrical equipment can operate normally.

[0019] The beneficial effects of this utility model are:

[0020] (1) In the sponge composite fabric sewing device of this utility model, after the computer pattern machine finishes sewing the sponge and fabric in the sewing mold, the servo motor outside the fixed frame drives the transmission rod to rotate through the reducer, so that another set of support rods and drive frame outside the transmission rod move to the bottom of the computer pattern machine, and then the computer pattern machine sewing the sponge and fabric in another set of sewing molds, thereby improving the processing efficiency of sponge composite fabric.

[0021] (2) In the sponge composite fabric sewing device of this utility model, when the sewing mold needs to be replaced, the electric telescopic rod A and electric telescopic rod B in the drive frame convert the received electrical energy into mechanical energy. Then, the electric telescopic rod A drives the limit plate A to move, and the electric telescopic rod B drives the limit plate B to move, so that the limit plate A and the limit plate B move laterally in opposite directions. Then, the limit plate A and the limit plate B separate from the sewing mold. Then, the sewing mold is taken out from the drive frame, and then other sizes of sewing molds are put into the drive frame. Then, the electric telescopic rod A drives the limit plate A to move, and the electric telescopic rod B drives the limit plate B to move, so that the limit plate A and the limit plate B move laterally towards each other. The limit plate A and the limit plate B clamp the sewing mold, thereby facilitating the replacement of the sewing mold. Attached Figure Description

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Figure 1 This is a schematic diagram of the overall structure of the sponge composite fabric sewing device of this utility model;

[0024] Figure 2 This is a schematic diagram of the internal structure of the drive frame of the sponge composite fabric sewing device of this utility model;

[0025] In the diagram: 1. Servo motor; 2. Reducer; 3. Fixing frame; 4. Arc block; 5. Computerized pattern making machine; 6. Transmission rod; 7. Drive frame; 8. Sewing mold; 9. Base plate; 10. Support rod; 11. Circular groove; 12. Electric telescopic rod A; 13. Fixing component; 14. Slider A; 15. Limiting plate A; 16. Slide groove A; 17. Electric telescopic rod B; 18. Limiting plate B; 19. Rubber pad; 20. Slide groove B; 21. Slider B. Detailed Implementation

[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0027] To improve the processing efficiency of sponge composite fabric, as one embodiment of this utility model, such as... Figure 1 , Figure 2As shown, the sponge composite fabric sewing device of this utility model includes a base plate 9 and a computer pattern machine 5. A fixing frame 3 is bolted to one side of the base plate 9. A servo motor 1 that provides power is fixed to the outside of the fixing frame 3 by screws. A reducer 2 is keyed to the power output end of the servo motor 1. A transmission rod 6 is keyed to one side of the reducer 2. A support rod 10 is welded to the outside of the transmission rod 6. A drive frame 7 is welded to the end of the support rod 10. A sewing mold 8 for sewing the sponge composite fabric by the computer pattern machine 5 is placed inside the drive frame 7. A fixing component 13 for fixing the sewing mold 8 is provided inside the drive frame 7.

[0028] In use, the base plate 9 is connected to the X and Y guide rails, and the computer pattern machine 5 is connected to the Z guide rail. Then, the sponge and fabric to be sewn are placed into the sewing mold 8. The sewing mold 8 is then placed into the drive frame 7. The fixing component 13 in the drive frame 7 clamps the sewing mold 8. Then, the computer pattern machine 5 sews the sponge and fabric in the sewing mold 8. After sewing, the servo motor 1 outside the fixing frame 3 drives the transmission rod 6 to rotate through the reducer 2, so that another set of support rods 10 outside the transmission rod 6 and the drive frame 7 move to the bottom of the computer pattern machine 5. Then, the computer pattern machine 5 sews the sponge and fabric in another set of sewing molds 8, thereby improving the processing efficiency of sponge composite fabric.

[0029] During the processing of the sponge composite fabric, the fixing component 13 in another set of drive frames 7 releases the sewing mold 8 from the fixing component 13, and then the sewing mold 8 is moved out of the drive frame 7. Subsequently, sewing molds 8 of other specifications are placed into the other set of drive frames 7, and then the fixing component 13 in the other set of drive frames 7 fixes the sewing mold 8. As the processing of the sponge composite fabric in the sewing mold 8 is completed, the transmission rod 6 drives the drive frame 7 on the other set of support rods 10 to rotate, so that the sewing mold 8 in the other set of drive frames 7 moves to the bottom of the computer pattern machine 5, thereby facilitating the replacement of the sewing mold 8 and improving the processing efficiency of the sponge composite fabric.

[0030] To replace the sewing mold 8, for example, such as Figure 2 As shown, this utility model also includes the fixing assembly 13, which includes an electric telescopic rod A12, an electric telescopic rod B17, a slider A14, a slider B21, a slide groove A16, a slide groove B20, a limiting plate A15, a limiting plate B18, and a rubber pad 19. The limiting plate A15 and the limiting plate B18 are symmetrically slidably connected inside the drive frame 7. An electric telescopic rod A12 that drives the limiting plate A15 to move is fixed to one side of the limiting plate A15 with screws. An electric telescopic rod B17 that drives the limiting plate B18 to move is fixed to one side of the limiting plate B18 with screws.

[0031] When the sewing mold 8 needs to be replaced, the electric telescopic rods A12 and B17 in the drive frame 7 convert the received electrical energy into mechanical energy. Then, the electric telescopic rod A12 drives the limiting plate A15 to move, and the electric telescopic rod B17 drives the limiting plate B18 to move, so that the limiting plates A15 and B18 move laterally in opposite directions. Then, the limiting plates A15 and B18 separate from the sewing mold 8, and the sewing mold 8 is then taken out from the drive frame 7. Then, other sizes of sewing molds 8 are placed into the drive frame 7. Then, the electric telescopic rod A12 drives the limiting plate A15 to move, and the electric telescopic rod B17 drives the limiting plate B18 to move, so that the limiting plates A15 and B18 move laterally towards each other. The limiting plates A15 and B18 clamp the sewing mold 8, thus facilitating the replacement of the sewing mold 8.

[0032] To improve the stability of the movement of limit plate A15 and limit plate B18, for example, such as Figure 2 As shown, the present invention also includes a sliding groove A16 on the inner side of the drive frame 7, and a slider A14 connected to the limiting plate A15 is slidably connected to the inner side of the sliding groove A16. A sliding groove B20 is provided on the inner wall of the drive frame 7, and a slider B21 connected to the limiting plate B18 is slidably connected to the inner side of the sliding groove B20.

[0033] When in use, as the limiting plate A15 and the limiting plate B18 move, the slider A14 welded at the end of the limiting plate A15 slides in the groove A16 opened in the drive frame 7, and the slider B21 welded at the end of the limiting plate B18 slides in the groove B20 opened in the drive frame 7, thereby improving the stability of the movement of the limiting plate A15 and the limiting plate B18.

[0034] To protect the sewing mold 8, for example, such as Figure 2 As shown, the present invention also includes rubber pads 19 that protect the sewing mold 8, which are both covered and bonded to the inner surfaces of the limiting plate A15 and the limiting plate B18.

[0035] When in use, when the limiting plate A15 and the limiting plate B18 clamp the sewing mold 8, the rubber pad 19 inside the limiting plate A15 and the limiting plate B18 contacts the surface of the sewing mold 8. The rubber pad 19 is elastic, which facilitates the protection of the sewing mold 8.

[0036] To improve the stability of the rotation of the drive frame 7, for example, such as Figure 1 As shown, the present invention also includes a circular groove 11 on the surface of the base plate 9, and an arc block 4 connected to the drive frame 7 is slidably connected to the inner side of the circular groove 11.

[0037] When in use, when the drive frame 7 of the support rod 10 rotates, the arc block 4 welded to the bottom of the drive frame 7 slides in the circular groove 11 opened on the surface of the base plate 9, which improves the stability of the rotation of the drive frame 7.

[0038] For electrical equipment to function properly, for example, such as Figure 1 , Figure 2 As shown, this utility model also includes the input terminals of the electric telescopic rod A12, the electric telescopic rod B17, the servo motor 1, and the computer pattern machine 5, all of which are electrically connected to the power supply terminal of an external power source.

[0039] When in use, the electrical equipment works normally by connecting to an external power source.

[0040] In use, the base plate 9 is connected to the X and Y guide rails, and the computerized pattern sewing machine 5 is connected to the Z guide rail. Then, the sponge and fabric to be sewn are placed into the sewing mold 8. The sewing mold 8 is then placed into the drive frame 7, where the fixing component 13 clamps it. The Z guide rail then moves the computerized pattern sewing machine 5 outside the sewing mold 8. Subsequently, the computerized pattern sewing machine 5, controlled by a PLC controller, moves its mechanical components in coordination. Simultaneously, the X and Y guide rails, controlled by the PLC controller, move the base plate 9, causing the sewing mold 8 to... The sponge and fabric are precisely sewn together. After sewing, the servo motor 1 outside the fixed frame 3, controlled by the PLC controller, drives the transmission rod 6 to rotate via the reducer 2. The transmission rod 6 is installed in the bearing seat of the base plate 9 via a deep groove ball bearing. The bearing seat is welded to the inner wall of the base plate 9, causing another set of support rods 10 and drive frame 7 outside the transmission rod 6 to move below the computer pattern machine 5. Then, the Z-guide rail drives the computer pattern machine 5 to move outside the sewing mold 8, where the sponge and fabric inside the other set of sewing molds 8 are sewn together, thereby improving the processing efficiency of the sponge composite fabric. During the processing of the sponge composite fabric, the electric telescopic rods A12 and B17 in another set of drive frames 7 convert the received electrical energy into mechanical energy. Then, electric telescopic rod A12 drives the limiting plate A15 to move, and electric telescopic rod B17 drives the limiting plate B18 to move, causing the limiting plates A15 and B18 to move laterally in opposite directions. Then, the limiting plates A15 and B18 separate from the sewing mold 8, and the sewing mold 8 is removed from the drive frame 7. Then, sewing molds of other specifications 8 are placed into the other set of drive frames 7, and then the electric telescopic rods... Rod A12 drives the limiting plate A15 to move, and electric telescopic rod B17 drives the limiting plate B18 to move, so that the limiting plates A15 and B18 move laterally towards each other. The limiting plates A15 and B18 clamp the sewing mold 8 and replace the sewing mold 8. As the processing of the sponge composite fabric in the sewing mold 8 is completed, the transmission rod 6 drives the drive frame 7 on another set of support rods 10 to rotate, so that the sewing mold 8 in the other set of drive frames 7 moves to the bottom of the computer pattern machine 5, thereby facilitating the replacement of the sewing mold 8 and improving the processing efficiency of the sponge composite fabric.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A sponge composite fabric sewing device, characterized in that, The system includes a base plate (9) and a computer pattern making machine (5). A fixing frame (3) is bolted to one side of the base plate (9). A servo motor (1) that provides power is fixed to the outside of the fixing frame (3) with screws. A reducer (2) is keyed to the power output end of the servo motor (1). A transmission rod (6) is keyed to one side of the reducer (2). A support rod (10) is welded to the outside of the transmission rod (6). A drive frame (7) is welded to the end of the support rod (10). A sewing mold (8) for sewing sponge composite fabric by the computer pattern making machine (5) is placed inside the drive frame (7). A fixing component (13) for fixing the sewing mold (8) is provided inside the drive frame (7).

2. The sponge composite fabric sewing device according to claim 1, characterized in that, The fixing assembly (13) includes an electric telescopic rod A (12), an electric telescopic rod B (17), a slider A (14), a slider B (21), a slide groove A (16), a slide groove B (20), a limiting plate A (15), a limiting plate B (18), and a rubber pad (19). The driving frame (7) is symmetrically connected to the limiting plate A (15) and the limiting plate B (18). The limiting plate A (15) is screwed to one side, and the electric telescopic rod A (12) that drives the limiting plate A (15) to move is screwed to one side. The limiting plate B (18) is screwed to one side, and the electric telescopic rod B (17) that drives the limiting plate B (18) to move is screwed to one side.

3. The sponge composite fabric sewing device according to claim 2, characterized in that, The drive frame (7) has a sliding groove A (16) on its inner side, and a slider A (14) connected to the limiting plate A (15) is slidably connected to the inner side of the sliding groove A (16). The drive frame (7) has a sliding groove B (20) on its inner wall, and a slider B (21) connected to the limiting plate B (18) is slidably connected to the inner side of the sliding groove B (20).

4. The sponge composite fabric sewing device according to claim 2, characterized in that, The inner surfaces of both the limiting plate A (15) and the limiting plate B (18) are covered with rubber pads (19) that protect the sewing mold (8).

5. The sponge composite fabric sewing device according to claim 1, characterized in that, The base plate (9) has a circular groove (11) on its surface, and an arc block (4) connected to the drive frame (7) is slidably connected to the inner side of the circular groove (11).

6. The sponge composite fabric sewing device according to claim 2, characterized in that, The input ends of the electric telescopic rod A (12), electric telescopic rod B (17), servo motor (1), and computer pattern machine (5) are all electrically connected to the power supply end of an external power source.

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