Hair conditioner production dispersion machine

Abstract

The utility model discloses a hair conditioner production dispersion machine, relates to the technical field of hair conditioner production equipment, and adopts the technical scheme that the hair conditioner production dispersion machine comprises a dispersion tank assembly, the dispersion tank assembly comprises a dispersion tank body, a feeding pipe I and a feeding pipe II are fixedly arranged on the two sides of the dispersion tank body respectively, and a discharging pipe is fixedly arranged at the bottom of the dispersion tank body; a tank body support is fixedly arranged outside the dispersion tank body in a sleeving manner, a dispersion stirring assembly is arranged in the dispersion tank body, and a stirring driving assembly and an angle driving assembly are arranged at the top of the dispersion tank body; the hair conditioner production dispersion machine has the beneficial effects that through the cooperation of an electric push rod of the angle driving assembly and a gear and rack transmission mechanism (a rack 391 and a gear 392), the angle of a stirring blade can be accurately adjusted, so that the angle of the stirring blade is dynamically adjustable, diversified production requirements are met, and the production efficiency is improved. Therefore, the stirring blade always disperses and stirs the hair conditioner raw materials in the dispersion tank body at the adjusted angle.

Description

Technical Field

[0001] This utility model relates to the technical field of hair conditioner production equipment, specifically to a hair conditioner production dispersion machine. Background Technology

[0002] In the production process of hair conditioner, the disperser is a key piece of equipment. Its main function is to mix and disperse various raw materials evenly to ensure the quality and performance stability of the hair conditioner product. As the market demand for diversified hair conditioner products increases, the formula and process parameters need to be adjusted frequently during the production process.

[0003] The angle of the stirring blades in existing dispersers is usually fixed and cannot be adjusted according to different production needs and material characteristics. When producing high-viscosity hair conditioner, the fixed-angle stirring blades may not be able to effectively lift the material from the bottom to the top of the container, resulting in uneven mixing of the material and affecting product quality. Utility Model Content

[0004] To address this issue, this invention provides a conditioner production dispersing machine that uses a dispersing and stirring component to solve the problem that the angle of the dispersing blades is usually fixed and cannot be adjusted according to different production needs and material characteristics.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a hair conditioner production dispersing machine, comprising a dispersing tank assembly, the dispersing tank assembly comprising a dispersing tank body, a first feeding pipe and a second feeding pipe respectively fixed on both sides of the dispersing tank body, a discharge pipe fixed at the bottom of the dispersing tank body, a tank support fixedly fitted on the outside of the dispersing tank body, a dispersing and stirring assembly provided inside the dispersing tank body, a stirring drive assembly and an angle drive assembly provided at the top of the dispersing tank body, the dispersing and stirring assembly comprising a drive unit and a dispersing unit, the dispersing unit comprising a hollow stirring cylinder, a bottom sealing cover fixedly provided at the bottom of the hollow stirring cylinder, an auxiliary support inner core fixedly provided inside the hollow stirring cylinder, an angle adjustment drive rod inserted inside the auxiliary support inner core, multiple side grooves opened on the outside of the angle adjustment drive rod, and multiple stirring blade components provided inside the multiple side grooves.

[0006] Preferably, the stirring drive assembly includes a fixing frame, which is fixedly mounted on the top of the dispersion tank assembly. A motor is fixedly mounted on the top of the fixing frame, and an output shaft is fixedly connected to the output end of the motor. The output shaft passes through the top of the fixing frame and is connected to the top of the fixing frame via a bearing. The bottom of the output shaft is connected to the bottom of the fixing frame via a bearing.

[0007] Preferably, the angle driving component includes a support frame, which is fixedly mounted on the top of the dispersion tank assembly. An electric push rod is fixedly mounted on the top of the support frame, and the output end of the electric push rod is connected to the top of the angle adjustment driving rod via a bearing.

[0008] Preferably, the drive unit includes a first pulley, a belt, and a second pulley. The first pulley is fixedly sleeved outside the output shaft, and the second pulley is fixedly sleeved outside the hollow mixing drum. The first pulley and the second pulley are connected by a belt drive.

[0009] Preferably, the hollow stirring cylinder extends through the top of the dispersion tank body and is connected to the top of the dispersion tank body via a sealed bearing.

[0010] Preferably, the angle adjustment drive rod is located inside the auxiliary support core and is slidably connected to the auxiliary support core.

[0011] Preferably, the stirring blade component includes a rack, which is fixedly disposed inside the side groove. A gear is provided on one side of the rack, and the rack meshes with the gear. A rotating shaft is fixedly inserted inside the gear, and a stirring blade is fixedly disposed at one end of the rotating shaft.

[0012] Preferably, the rotating shaft passes through the hollow stirring cylinder and the auxiliary support core, and is connected to both the hollow stirring cylinder and the hollow stirring cylinder via sealed bearings.

[0013] The present invention has the following advantages:

[0014] By cooperating with the electric push rod of the angle drive component and the gear and rack transmission mechanism (rack 391, gear 392), the angle of the stirring blade can be precisely adjusted, making the angle of the stirring blade dynamically adjustable to meet diverse production needs, so that the stirring blade always disperses and stirs the hair conditioner raw materials inside the dispersion tank body at the adjusted angle.

[0015] The electric push rod output end is connected to the top of the angle adjustment drive rod via a bearing. This allows the angle adjustment drive rod to move longitudinally without interference. The angle can be dynamically adjusted in real time during the mixing process without stopping the production process. This avoids the production capacity loss and material degradation risks caused by the shutdown for parameter adjustment in traditional equipment. It is especially suitable for flexible production scenarios with multiple batches and small quantities. Attached Figure Description

[0016] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0017] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0018] Figure 1 A schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a partial sectional perspective view of the main view provided for this utility model;

[0020] Figure 3 This utility model provides a partial exploded perspective view of the main view.

[0021] Figure 4 An exploded perspective view of the dispersion and stirring assembly provided by this utility model;

[0022] Figure 5 Provided by this utility model Figure 4 Enlarged view of point A in the middle.

[0023] In the diagram: 1. Dispersion tank assembly, 11. Dispersion tank body, 12. Feed pipe 1, 13. Feed pipe 2, 14. Discharge pipe, 2. Tank support, 3. Dispersion and stirring assembly, 31. Belt pulley 1, 32. Belt, 33. Belt pulley 2, 34. Hollow stirring drum, 35. Bottom sealing cover, 36. Auxiliary support core, 37. Angle adjustment drive rod, 38. Side groove, 39. Stirring blade assembly, 391. Rack, 392. Gear, 393. Rotating shaft, 394. Stirring blade, 4. Stirring drive assembly, 41. Fixing frame, 42. Motor, 43. Output shaft, 5. Angle drive assembly, 51. Support frame, 52. Electric push rod. Detailed Implementation

[0024] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] See attached document Figure 1 - Appendix Figure 5This utility model provides a conditioner production dispersion machine, including a dispersion tank assembly 1, which includes a dispersion tank body 11. A first feed pipe 12 and a second feed pipe 13 are fixedly provided on both sides of the dispersion tank body 11, and a discharge pipe 14 is fixedly provided at the bottom of the dispersion tank body 11. A tank support 2 is fixedly fitted on the outside of the dispersion tank body 11. A dispersion stirring assembly 3 is provided inside the dispersion tank body 11. A stirring drive assembly 4 and an angle drive assembly 5 are provided at the top of the dispersion tank body 11. The dispersion stirring assembly 3 includes a drive unit and a dispersion unit. The dispersion unit includes a hollow stirring drum 34. A bottom sealing cover 35 is fixedly provided at the bottom of the hollow stirring drum 34. An auxiliary support core 36 is fixedly provided inside the hollow stirring drum 34. An angle adjustment drive rod 37 is inserted into the auxiliary support core 36. Multiple side grooves 38 are opened on the outside of the angle adjustment drive rod 37. Multiple stirring blade components 39 are provided inside the multiple side grooves 38.

[0026] In this embodiment, in order to achieve the purpose of both dispersing and stirring the conditioner and adjusting its angle, the electric push rod 52 in the angle drive assembly 5 is activated. Its output end pushes the angle adjustment drive rod 37 to move vertically within the auxiliary support core 36. The fixed rack 391 in the outer side groove 38 of the drive rod synchronously drives the gear 392 to rotate. The stirring blade 394 rotates around the shaft and adjusts the angle through the rotating shaft 393. After the angle adjustment is completed, the motor 42 is activated. The output shaft 43, pulley 1 31, and belt 32 drive pulley 2 33 to drive the hollow stirring drum 34 to rotate, and synchronously drive the internal components and stirring blade 394 to stir the material at a preset angle.

[0027] To provide power for the axial rotation of the stirring blade component 39, the device employs the following technical solution: The stirring drive assembly 4 includes a fixed frame 41, which is fixedly mounted on the top of the dispersion tank assembly 1. A motor 42 is fixedly mounted on the top of the fixed frame 41, and an output shaft 43 is fixedly connected to the output end of the motor 42. The output shaft 43 passes through the top of the fixed frame 41 and is connected to the top of the fixed frame 41 via a bearing. The bottom of the output shaft 43 is connected to the bottom of the fixed frame 41 via a bearing. The drive unit includes a first pulley 31, a belt 32, and a second pulley 33. The first pulley 31 is fixedly sleeved on the outside of the output shaft 43, and the second pulley 33 is fixedly sleeved on the hollow stirring blade. Outside the cylinder 34, pulley 31 and pulley 33 are connected by belt 32. The hollow stirring cylinder 34 passes through the top of the dispersion tank body 11 and is connected to the top of the dispersion tank body 11 by a sealed bearing. After the angle is adjusted, the motor 42 of the stirring drive assembly 4 is started. The motor 42 drives pulley 31 to rotate through the output shaft 43. The pulley 31 drives pulley 33 through belt 32, thereby driving the hollow stirring cylinder 34 to rotate around the axis. When the hollow stirring cylinder 34 rotates, the internal auxiliary support core 36, the angle adjustment drive rod 37 and the stirring blade component 39 rotate synchronously. The stirring blade 394 stirs the material in the dispersion tank body 11 at a preset angle.

[0028] To achieve the purpose of providing power for adjusting the angle of the stirring blade component 39, this device adopts the following technical solution: The angle drive assembly 5 includes a support frame 51, which is fixedly mounted on the top of the dispersion tank assembly 1. An electric push rod 52 is fixedly mounted on the top of the support frame 51. The output end of the electric push rod 52 is connected to the top of the angle adjustment drive rod 37 through a bearing. The angle adjustment drive rod 37 is located inside the auxiliary support core 36 and is slidably connected to the auxiliary support core 36. The stirring blade component 39 includes a rack 391, which is fixedly mounted inside the side groove 38. A gear 392 is provided on one side of the rack 391, and the rack 391 meshes with the gear 392. A rotating shaft 393 is fixedly inserted inside the gear 392. A stirring blade 394 is fixedly provided at one end. A rotating shaft 393 passes through the hollow stirring cylinder 34 and the auxiliary support inner core 36 and is connected to the hollow stirring cylinder 34 and the hollow stirring cylinder 34 through sealed bearings. The electric push rod 52 of the angle drive assembly 5 is activated, and its output end pushes the angle adjustment drive rod 37 to make a vertical linear movement in the auxiliary support inner core 36. A fixed rack 391 is provided in the side groove 38 outside the angle adjustment drive rod 37. When the angle adjustment drive rod 37 moves up and down, the rack 391 moves synchronously, driving the gear 392 meshing with it to rotate. The gear 392 is fixedly connected to the stirring blade 394 through the rotating shaft 393. The rotation of the gear 392 drives the stirring blade 394 to rotate around the rotating shaft 393, thereby realizing the adjustment of the stirring blade angle.

[0029] The usage process of this utility model is as follows: When using this utility model, connect an external power source to ensure that the stirring drive assembly 4, the angle drive assembly 5, and the related control system are powered on normally. Connect the first feed pipe 12 and the second feed pipe 13 to the raw material storage tank or conveying device, respectively. Open the feed valve through the control system to allow the conditioner raw material to be injected into the dispersion tank body 11 through the first feed pipe 12 and the second feed pipe 13. According to the current conditioner formula (such as material viscosity, shear requirements, etc.), set the angle of the stirring blade 394 through the control system. Start the electric push rod 52 of the angle drive assembly 5, and its output end pushes the angle adjustment drive rod 37 to the auxiliary support. The inner core 36 performs vertical linear motion. A fixed rack 391 is located in the side groove 38 outside the angle adjustment drive rod 37. When the angle adjustment drive rod 37 moves up and down, the rack 391 moves synchronously, driving the meshing gear 392 to rotate. The gear 392 is fixedly connected to the stirring blade 394 via a rotating shaft 393. The rotation of the gear 392 drives the stirring blade 394 to rotate around the rotating shaft 393, thus adjusting the stirring blade angle (e.g., a larger angle enhances material lifting capacity, a smaller angle enhances shearing effect). The electric push rod 52 adopts a worm gear structure, automatically locking the position of the angle adjustment drive rod 37 after adjustment. To ensure angle stability during stirring, after angle adjustment, start the motor 42 of the stirring drive assembly 4. The motor 42 drives pulley 31 to rotate via output shaft 43. Pulley 31 drives pulley 33 via belt 32, which in turn drives the hollow stirring drum 34 to rotate around its axis. When the hollow stirring drum 34 rotates, the internal auxiliary support core 36, angle adjustment drive rod 37, and stirring blade assembly 39 rotate synchronously. The stirring blade 394 stirs the material in the dispersion tank body 11 at a preset angle. When the angle of the stirring blade 394 is large, it generates a strong axial thrust on the material during rotation, lifting the high-viscosity material at the bottom to the top. The upper and lower layers of materials are convectively mixed. When the angle of the stirring blade 394 is small, the contact area between the blade edge and the material increases, and the shear force is enhanced. This is suitable for formulations that require fine dispersion (such as hair conditioners containing solid particles or emulsion systems). If it is necessary to adjust the stirring effect in real time according to the material state during the production process (such as switching from the low viscosity raw material mixing stage to the high viscosity emulsification stage), the electric push rod 52 can be restarted again. The angle of the stirring blade 394 can be dynamically changed through the above-mentioned angle adjustment mechanism. It can adapt to the needs of different process stages without stopping the machine. After the stirring and dispersion are completed, the valve of the discharge pipe 14 is opened to transport the finished hair conditioner to the next process through the discharge pipe.

[0030] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. A conditioner production dispersing machine, comprising a dispersing tank assembly (1), characterized in that: The dispersion tank assembly (1) includes a dispersion tank body (11), with a feed pipe 1 (12) and a feed pipe 2 (13) fixedly installed on both sides of the dispersion tank body (11), a discharge pipe (14) fixedly installed at the bottom of the dispersion tank body (11), a tank support (2) fixedly installed on the outside of the dispersion tank body (11), a dispersion stirring assembly (3) installed inside the dispersion tank body (11), a stirring drive assembly (4) and an angle drive assembly (5) installed at the top of the dispersion tank body (11), the dispersion stirring assembly (3) includes a drive unit and a dispersion unit, the dispersion unit includes a hollow stirring cylinder (34), a bottom sealing cover (35) fixedly installed at the bottom of the hollow stirring cylinder (34), an auxiliary support core (36) fixedly installed inside the hollow stirring cylinder (34), an angle adjustment drive rod (37) inserted inside the auxiliary support core (36), a plurality of side grooves (38) opened on the outside of the angle adjustment drive rod (37), and a plurality of stirring blade components (39) are provided inside the plurality of side grooves (38).

2. The conditioner production dispersing machine according to claim 1, characterized in that: The stirring drive assembly (4) includes a fixed frame (41), which is fixedly mounted on the top of the dispersion tank assembly (1). A motor (42) is fixedly mounted on the top of the fixed frame (41), and an output shaft (43) is fixedly connected to the output end of the motor (42). The output shaft (43) passes through the top of the fixed frame (41) and is connected to the top of the fixed frame (41) through a bearing. The bottom of the output shaft (43) is connected to the bottom of the fixed frame (41) through a bearing.

3. The conditioner production dispersing machine according to claim 1, characterized in that: The angle drive assembly (5) includes a support frame (51), which is fixedly mounted on the top of the dispersion tank assembly (1). An electric push rod (52) is fixedly mounted on the top of the support frame (51), and the output end of the electric push rod (52) is connected to the top of the angle adjustment drive rod (37) through a bearing.

4. A conditioner production dispersing machine according to claim 1, characterized in that: The drive unit includes a pulley one (31), a belt (32), and a pulley two (33). The pulley one (31) is fixedly sleeved on the outside of the output shaft (43), and the pulley two (33) is fixedly sleeved on the outside of the hollow stirring drum (34). The pulley one (31) and the pulley two (33) are connected by the belt (32).

5. A conditioner production dispersing machine according to claim 1, characterized in that: The hollow stirring cylinder (34) passes through the top of the dispersion tank body (11) and is connected to the top of the dispersion tank body (11) via a sealed bearing.

6. A conditioner production dispersing machine according to claim 1, characterized in that: The angle adjustment drive rod (37) is located inside the auxiliary support inner core (36) and is slidably connected to the auxiliary support inner core (36).

7. A conditioner production dispersing machine according to claim 1, characterized in that: The stirring blade component (39) includes a rack (391), which is fixedly disposed inside the side groove (38). A gear (392) is provided on one side of the rack (391), and the rack (391) meshes with the gear (392). A rotating shaft (393) is fixedly inserted inside the gear (392), and a stirring blade (394) is fixedly disposed at one end of the rotating shaft (393).

8. A conditioner production dispersing machine according to claim 7, characterized in that: The rotating shaft (393) passes through the hollow stirring cylinder (34) and the auxiliary support core (36) and is connected to the hollow stirring cylinder (34) and the hollow stirring cylinder (34) through sealed bearings.

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