Novel material stirring device

By combining the lifting and rotating structure with the spiral teeth, stirring rod, and scraper, the self-cleaning problem of the stirring device is solved, enabling dynamic scraping and three-dimensional mixing inside the mixing tank, thus improving the mixing quality and efficiency.

CN224167372UActive Publication Date: 2026-04-28ZHENJIANG DEYI SMART ENERGY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENJIANG DEYI SMART ENERGY TECHNOLOGY CO LTD
Filing Date
2025-04-11
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing mixing devices lack self-cleaning capabilities, causing new materials to adhere to the inner wall of the mixing tank, affecting mixing quality and uniformity.

Method used

The stirring shaft is driven by a lifting and rotating structure to rotate and lift. Combined with the design of spiral teeth, stirring rod and scraper, dynamic scraping and three-dimensional mixing are achieved in the mixing tank.

Benefits of technology

It effectively prevents new materials from adhering to the inner wall of the mixing tank, improves mixing quality and uniformity, reduces mixing time, and increases mixing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new material stirring device which comprises a stirring tank and a feeding pipe arranged at the top of the stirring tank, a lifting rotating structure is arranged at the center of the top of the stirring tank, a stirring shaft penetrates through the stirring tank, the top end of the stirring shaft extends into the lifting rotating structure, and spiral teeth are wound on the outer wall of the stirring shaft. Supporting rods are arranged on the two sides of the stirring shaft respectively, one ends of the stirring rods are fixedly connected with the stirring shaft respectively, supporting rods are arranged at the other ends of the stirring rods respectively, the outer walls of the two supporting rods are sleeved with a plurality of annular frames at equal intervals, and first scrapers are arranged on the separated sides of the two supporting rods respectively; the outer walls of the annular frames are sleeved with second scrapers correspondingly. The lifting rotating structure drives the stirring shaft to do up-and-down reciprocating rotating motion, so that materials flow in a three-dimensional space, layering or dead angles caused by traditional fixed stirring are avoided, and the first scraping plate on the supporting rod and the second scraping plate on the annular frame are tightly attached to the inner wall of the tank body and continuously scrape away attachments along with motion of the stirring shaft.
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Description

Technical Field

[0001] This utility model relates to the field of stirring device technology, specifically a new material stirring device. Background Technology

[0002] Materials refer to structural materials with excellent performance and functional materials with special properties that have recently been developed or are under development. Structural materials mainly utilize their mechanical properties such as strength, toughness, hardness, and elasticity, such as new ceramic materials and amorphous alloys. Functional materials mainly utilize their electrical, optical, acoustic, magnetic, and thermal functions and physical effects. In recent years, the new materials researched and developed in the world mainly include new metallic materials, fine ceramics, optical fibers, pitchblende, and activated carbon, etc.

[0003] A novel material mixing device, as disclosed in announcement number CN220696456U, includes a mixing tank, a drive mechanism, and a mixing mechanism. The mixing tank has a feed inlet at its top, and the drive mechanism is installed on top of the mixing tank. The mixing mechanism is located inside the mixing tank and connected to the drive mechanism. The mixing mechanism includes a mixing shaft, mixing rods, mixing teeth, and a mixing arc-shaped plate. One end of the mixing shaft is installed on the top surface of the mixing tank. Multiple mixing rods are arranged radially on the mixing shaft, and mixing arc-shaped plates are installed between the mixing rods. Mixing teeth are installed at the bottom of the mixing rods. The arc-shaped surface of the mixing arc-shaped plate can lift the new material in the central area to a certain height to the mixing tooth area of ​​the next layer. The mixing teeth are used for stirring, and the material is gradually lifted to the top for uniform mixing, resulting in a more uniform mixing effect and better mixing of the new material. Furthermore, existing mixing devices have the following disadvantages in use:

[0004] (1) Existing mixing devices do not have self-cleaning capabilities, which means that when the equipment is working, the residual new material will adhere to the inner wall of the mixing tank, resulting in uneven mixing of the material and affecting the quality of mixing the new material.

[0005] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0006] The technical problem to be solved by this utility model is to overcome the above-mentioned technical defects and provide a new material mixing device.

[0007] To solve the above problems, the technical solution of this utility model is as follows: A mixing tank 1 and a feed pipe disposed on its top front side are provided. A through hole 2 is provided at the center of the top side of the mixing tank. A lifting and rotating structure is fixedly connected to the center of the top of the mixing tank. A stirring shaft passes through the inside of the mixing tank. The top end of the stirring shaft extends through the through hole 2 into the interior of the lifting and rotating structure. Helical teeth are wound around the outer wall of the stirring shaft. Several equidistant stirring rods are provided at the intervals of the helical teeth. Support rods are provided on both sides of the stirring shaft. One end of each of the stirring rods is fixedly connected to the stirring shaft, and the other end is fixedly connected to a support rod. Several equidistant annular frames are sleeved on the outer walls of two support rods. A scraper 1 is provided on the opposite side of the two support rods. A scraper 2 is sleeved on the outer walls of the several annular frames.

[0008] Furthermore, the lifting and rotating structure includes a housing, with a mixing tank fixedly connected to the bottom of the housing, a telescopic cylinder fixedly connected to the top of the housing, a drive motor fixedly connected to one side of the inner top of the housing, a telescopic rod passing through the bottom of the telescopic cylinder, a drive shaft at the bottom of the drive motor, a gear one sleeved on the outer wall of the drive shaft, a gear two on one side of the gear one, and a support ring fixedly connected to the bottom of the gear two.

[0009] Furthermore, the support ring and gear two are respectively sleeved on the outer wall of the stirring shaft. The support ring and gear two have through holes one inside. Keyways are respectively opened on both sides of the two through holes one. The inner diameter of the two through holes one is smaller than the inner diameter of the through hole two. The outer diameter of the support ring is larger than the inner diameter of the through hole two.

[0010] Furthermore, one side of each of the two scrapers is fixedly connected to a support rod, and the other side of each scraper abuts against the inner wall of the mixing tank. One side of each of the several scrapers is fixedly connected to a ring frame, and the other side of each scraper abuts against the inner wall of the mixing tank. Key blocks are fixedly connected to both sides of the top of the mixing shaft.

[0011] Furthermore, the bottom end of the telescopic rod passes through the housing bearing and is connected to the top end of the stirring shaft. One end of the drive shaft is fixedly connected to the drive motor, and the other end is connected to the stirring tank by a bearing. Gear 1 and Gear 2 are meshed and connected. The bottom bearing of the support ring is connected to the stirring tank.

[0012] Furthermore, the outer wall of the stirring shaft abuts against the inner wall of the first through hole, the two key blocks are respectively adapted to and connected to the keyway, and a sealing ring is provided between the stirring shaft and the second through hole.

[0013] The advantages of this invention compared to existing technologies are as follows:

[0014] 1. This utility model provides a new material mixing device. A drive motor drives the mixing shaft to rotate, causing the spiral teeth and mixing rod to rotate. This causes a pair of scrapers to rotate laterally inside the mixing tank and scrape away the material. A telescopic cylinder drives the telescopic rod to extend and retract, causing the mixing shaft to move up and down. The moving mixing shaft drives the annular frame and scrapers to longitudinally scrape the inner wall of the mixing tank, dynamically removing adhering materials. This prevents new materials from sticking to the inner wall of the mixing tank during mixing, reduces material waste, makes mixing more uniform, and improves mixing quality.

[0015] 2. This utility model provides a new material mixing device. The lifting and rotating structure drives the mixing shaft to rotate up and down, so that the material flows in three-dimensional space, avoiding the stratification or dead corners caused by traditional fixed mixing, reducing mixing time and improving mixing efficiency. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0017] Figure 2 This is a side sectional view of the present invention.

[0018] Figure 3 yes Figure 2 Enlarged view of point A in the middle.

[0019] Figure 4 yes Figure 2 Enlarged view of point B in the middle.

[0020] As shown in the figure: 1. Mixing tank; 2. Feed pipe; 3. Mixing shaft; 4. Spiral gear; 5. Mixing rod; 6. Support rod; 7. Ring frame; 8. Scraper 1; 9. Scraper 2; 10. Lifting and rotating structure; 1001. Shell; 1002. Telescopic cylinder; 1003. Drive motor; 1004. Drive shaft; 1005. Gear 1; 1006. Gear 2; 1007. Support ring; 1008. Through hole 1; 1009. Keyway; 1010. Telescopic rod; 11. Key block; 12. Through hole 2. Detailed Implementation

[0021] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this disclosure. Rather, they are merely examples of apparatuses consistent with some aspects of this disclosure as detailed in the appended claims.

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] Example 1:

[0024] like Figures 1 to 4 As shown, this embodiment proposes a novel material mixing device, including a mixing tank 1 and a feed pipe 2 disposed on its top front side. A through hole 12 is provided at the center of the top side of the mixing tank 1. A lifting and rotating structure 10 is fixedly connected to the center of the top of the mixing tank 1. A stirring shaft 3 passes through the interior of the mixing tank 1, with its top end extending through the through hole 12 into the interior of the lifting and rotating structure 10. Helical teeth 4 are wound around the outer wall of the stirring shaft 3, and several equidistant stirring rods 5 are provided at the intervals of the helical teeth 4. Support rods 6 are respectively provided on both sides of the stirring shaft 3. One end of the stirring rod 5 is fixedly connected to the stirring shaft 3, and the other end is fixedly connected to the support rod 6. Several equally spaced annular frames 7 are sleeved on the outer walls of the two support rods 6. Scraper 1 8 is provided on the opposite side of the two support rods 6. Scraper 2 9 is sleeved on the outer walls of the several annular frames 7. The support rod 6 is fixedly connected to one side of the two scraper 1 8, and the other side abuts against the inner wall of the mixing tank 1. The annular frame 7 is fixedly connected to one side of the several scraper 2 9, and the other side abuts against the inner wall of the mixing tank 1. Key blocks 11 are fixedly connected to both sides of the top of the stirring shaft 3.

[0025] The spiral teeth 4 push the material to circulate up and down along the axial direction to avoid stratification. The stirring rod 5 achieves radial shearing, breaks up agglomerates, and improves uniformity. The scraper 8 on the support rod 6 and the scraper 9 on the ring frame 7 are attached to the tank wall from different angles to dynamically scrape off the adhering material and reduce residue.

[0026] Example 2:

[0027] The following describes the scheme in Embodiment 1 in more detail with reference to the specific working method: The lifting and rotating structure 10 includes a housing 1001. The bottom of the housing 1001 is fixedly connected to the mixing tank 1. The top of the housing 1001 is fixedly connected to the telescopic cylinder 1002. The inner top side of the housing 1001 is fixedly connected to the drive motor 1003. The bottom of the telescopic cylinder 1002 is provided with a telescopic rod 1010. The bottom end of the drive motor 1003 is provided with a drive shaft 1004. The outer wall of the drive shaft 1004 is sleeved with a gear 1005. One side of the gear 1005 is provided with a gear 2 1006. The bottom end of the gear 2 1006 is fixedly connected to a support ring 1007.

[0028] Example 3:

[0029] The following describes the specific working method of the scheme in Embodiment 2 in further detail: The bottom end of the telescopic rod 1010 passes through the housing 1001 and is connected to the top end of the stirring shaft 3 by a bearing. One end of the drive shaft 1004 is fixedly connected to the drive motor 1003, and the other end is connected to the stirring tank 1 by a bearing. Gear 1005 and gear 2 1006 are meshed and connected. The bottom bearing of the support ring 1007 is connected to the stirring tank 1. The outer wall of the stirring shaft 3 abuts against the inner wall of the through hole 1008. The two key blocks 11 are respectively adapted and connected to the keyway 1009. A sealing ring is provided between the stirring shaft 3 and the through hole 2 12. The cooperation between the key block 11 and the keyway 1009 realizes efficient power transmission, avoids slippage of the stirring shaft 3, and allows it to move axially.

[0030] Example 4:

[0031] The following describes the scheme in Example 3 in more detail with reference to the specific working method: The support ring 1007 and the gear 2 1006 are respectively sleeved on the outer wall of the stirring shaft 3. The support ring 1007 and the gear 2 1006 are provided with through holes 1008. Keyways 1009 are provided on both sides of the two through holes 1008. The inner diameter of the two through holes 1008 is smaller than the inner diameter of the through hole 2 12. The outer diameter of the support ring 1007 is larger than the inner diameter of the through hole 2 12.

[0032] The drive motor 1003 drives the stirring shaft 3 to rotate, causing the spiral teeth 4 and the stirring rod 5 to rotate. This causes the scraper 8 to scrape the interior of the mixing tank 1 laterally. The telescopic cylinder 1002 drives the telescopic rod 1010 to extend and retract, causing the stirring shaft 3 to move up and down. The moving stirring shaft 3 drives the annular frame 7 and the scraper 9 to scrape the inner wall of the mixing tank 1 longitudinally and reciprocally, dynamically scraping away adhering materials. This prevents new materials from sticking to the inner wall of the mixing tank 1 during mixing, reducing material waste, making the mixing more uniform, and improving the mixing quality.

[0033] For specific usage, please refer to... Figures 1 to 4As shown, new material is poured into the mixing tank 1 through the feed pipe 2. The drive motor 1003 and the telescopic cylinder 1002 are simultaneously activated via the control panel located on the front of the mixing tank 1. The drive motor 1003 rotates, and the telescopic cylinder 1002 pushes the telescopic rod 1010 to reciprocate. The drive motor 1003 drives the mixing shaft 3 to rotate, causing the spiral teeth 4 and the mixing rod 5 to rotate. This causes the scraper 8 to laterally scrape the interior of the mixing tank 1. The telescopic cylinder 1002 drives the telescopic rod 1010 to extend and retract, causing the mixing shaft 3 to move up and down. The moving mixing shaft 3 drives the annular frame 7 and the scraper 9 to longitudinally scrape the inner wall of the mixing tank 1. The spiral teeth 4 push the new material to circulate axially up and down, preventing stratification. The mixing rod 5 performs radial shearing, breaking up agglomerates and improving uniformity. The lifting and rotating structure 10 drives the mixing shaft 3 to rotate up and down, allowing the new material to flow in three-dimensional space, avoiding stratification or dead zones caused by traditional fixed mixing, and improving mixing efficiency.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

[0036] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A novel material mixing device, comprising a mixing tank (1) and a feed pipe (2) disposed on the front side of its top, characterized in that: The mixing tank (1) has a through hole 2 (12) at the center of the top side inside. The mixing tank (1) is fixedly connected to the center of the top of the mixing tank (1). The mixing shaft (3) is inserted inside the mixing tank (1). The top end of the mixing shaft (3) extends into the interior of the lifting and rotating structure (10) through the through hole 2 (12). The outer wall of the mixing shaft (3) is wound with helical teeth (4). Several equidistant mixing rods (5) are provided at the intervals of the helical teeth (4). Support rods (6) are provided on both sides of the mixing shaft (3). One end of several mixing rods (5) is fixedly connected to the mixing shaft (3), and the other end is fixedly connected to the support rod (6). Several equidistant annular frames (7) are sleeved on the outer walls of the two support rods (6). Scraper 1 (8) is provided on the opposite side of the two support rods (6). Scraper 2 (9) is sleeved on the outer walls of the several annular frames (7).

2. The novel material stirring device according to claim 1, characterized in that: One side of each of the two scraper blades (8) is fixedly connected to a support rod (6), and the other side of each scraper blade abuts against the inner wall of the mixing tank (1). One side of each of the scraper blades (9) is fixedly connected to a ring frame (7), and the other side of each scraper blade abuts against the inner wall of the mixing tank (1). Key blocks (11) are fixedly connected to both sides of the top of the mixing shaft (3).

3. The novel material stirring device according to claim 2, characterized in that: The lifting and rotating structure (10) includes a housing (1001), the bottom of which is fixedly connected to a mixing tank (1), the top of which is fixedly connected to a telescopic cylinder (1002), and the inner top side of which is fixedly connected to a drive motor (1003). The bottom of the telescopic cylinder (1002) is provided with a telescopic rod (1010), the bottom end of the drive motor (1003) is provided with a drive shaft (1004), the outer wall of the drive shaft (1004) is sleeved with a gear one (1005), one side of the gear one (1005) is provided with a gear two (1006), and the bottom end of the gear two (1006) is fixedly connected to a support ring (1007).

4. The novel material stirring device according to claim 3, characterized in that: The bottom end of the telescopic rod (1010) passes through the housing (1001) and is connected to the top end of the stirring shaft (3). One end of the drive shaft (1004) is fixedly connected to the drive motor (1003), and the other end is connected to the stirring tank (1) by a bearing. The first gear (1005) and the second gear (1006) are meshed and connected. The bottom bearing of the support ring (1007) is connected to the stirring tank (1).

5. The novel material stirring device according to claim 4, characterized in that: The support ring (1007) and gear 2 (1006) are respectively sleeved on the outer wall of the stirring shaft (3). The support ring (1007) and gear 2 (1006) are provided with through holes 1 (1008). Keyways (1009) are provided on both sides of the two through holes 1 (1008). The inner diameter of the two through holes 1 (1008) is smaller than the inner diameter of through hole 2 (12). The outer diameter of the support ring (1007) is larger than the inner diameter of through hole 2 (12).

6. The novel material stirring device according to claim 5, characterized in that: The outer wall of the stirring shaft (3) abuts against the inner wall of the first through hole (1008), the two key blocks (11) are respectively adapted to be connected to the keyway (1009), and a sealing ring is provided between the stirring shaft (3) and the second through hole (12).

Citation Information

Patent Citations

  • Novel material stirring device

    CN220696456U