Printing ink dispersion machine with anti-splashing structure

Abstract

The utility model relates to the technical field of printing ink dispersers, and discloses a printing ink disperser with an anti-splashing structure, which comprises a machine base, a printing ink barrel, a stirring device and a clamping anti-shaking device consisting of a clamping piece and an adjusting rod, the stirring device is arranged at the top end of the machine base, the stirring device is fixedly connected with the machine base through an adaptive screw, and the clamping anti-shaking device is fixedly connected with the printing ink barrel. A stirring device is arranged in the machine base, a printing ink barrel is arranged at the position, corresponding to the bottom end of the stirring device, in the machine base, the output shaft end of the stirring device is correspondingly arranged in the printing ink barrel, a clamping anti-shaking device is arranged in the machine base, and the clamping anti-shaking device is correspondingly attached to the cylindrical side wall of the bottom of the printing ink barrel. A conical splashing concentration top cover is arranged at the top end of the ink barrel, splashing ink is effectively collected in the ink barrel, a clamping anti-shaking device is arranged on the outer side of the ink barrel, and overall operation safety and internal ink dispersion uniformity are effectively guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of ink disperser technology, specifically to an ink disperser with an anti-splash structure. Background Technology

[0002] Ink is an important material used in printing. It has main components and auxiliary components, which need to be uniformly mixed to form a viscous colloidal fluid. It is composed of binders, pigments, fillers, additives, and solvents, and is used in various printing applications such as books, packaging, architectural decoration, and electronic circuit boards. With the increase in social demand, the variety and output of inks have also expanded and increased accordingly. In the ink production process, it is necessary to disperse the semi-finished ink. The purpose of dispersion is to use dispersants and mechanical force to uniformly disperse solid substances in the carrier to form a stable dispersion system, thereby reducing coagulation, phase separation, and precipitation. At the same time, it gives the ink good flow and rheological properties, making printing smoother and more uniform, and improving the vividness and gloss of printed products.

[0003] However, existing ink dispersers have many problems in actual use, with serious ink splattering issues. During high-speed mixing and dispersion, the ink is subjected to strong mechanical forces, causing some ink to splatter out from the opening of the disperser's mixing container. This not only wastes ink and increases production costs, but also contaminates production equipment, the working environment, and the clothing and bodies of operators, making cleaning extremely difficult and potentially affecting their health. Traditional anti-splatter measures for dispersers are ineffective. Some simple protective structures, such as simply covering the mixing container with a flat plate, cannot completely block ink splattering, and the ink will adhere to the plate, resulting in serious waste of ink material and even affecting the uniformity of ink dispersion. Therefore, we propose an ink disperser with an anti-splatter structure. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides an ink disperser with an anti-splatter structure, thus solving the aforementioned problems.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution: an ink disperser with an anti-splash structure, comprising a base, an ink tank, and a stirring device, as well as a clamping and anti-sway device composed of a clamping member and an adjusting rod. The stirring device is provided at the top end of the base, and the stirring device is fixedly connected to the base by an adapter screw. The ink tank is provided inside the base corresponding to the bottom end of the stirring device, and the output shaft end of the stirring device is placed inside the ink tank. The clamping and anti-sway device is provided inside the base and is fitted against the cylindrical side wall at the bottom of the ink tank.

[0008] Preferably, the machine base is provided with an electric lifting structure on the side away from the ink barrel, and a support is welded to the top output shaft end of the electric lifting structure. The support is perpendicular to the electric lifting structure, and the side of the support away from the electric lifting structure is a circular plate structure. A mating hole is opened in the center of the circular plate structure, and a connecting hole is opened around the mating hole. The connecting hole is fixedly connected to the stirring device by an adapter bolt. A splash-concentrating top cover is provided at the bottom end of the support, which corresponds to the top end of the ink barrel. A conical base is provided at the bottom of the splash-concentrating top cover.

[0009] Preferably, the machine base has a partition on the side wall corresponding to the electric lifting structure, and the partition is placed between the ink barrel and the electric lifting structure. A guide groove is provided at the top end of the partition, and the guide groove is slidably connected to the support member. Two axially symmetrical sliding grooves are provided on the side wall of the machine base away from the electric lifting structure, and two axially symmetrical sliding grooves are provided on both sides of the sliding grooves. The two sliding grooves are connected by mating cavities, which penetrate the partition and are mated to the adjusting rod.

[0010] Preferably, the output shaft of the stirring device passes through the mating hole and the bottom end of the conical base, and the bottom end of the output shaft of the stirring device is placed inside the ink tank. A set of stirring blades is provided on the outer side of the bottom of the output shaft of the stirring device.

[0011] Preferably, the clamping anti-sway device consists of an adjusting rod and two clamping members that are symmetrically distributed on an axis. The adjusting rod has two threads with opposite directions of rotation inside the corresponding mating cavity, and a rotating handle is provided on one side of the adjusting rod shaft end and placed on the side wall of the partition.

[0012] Preferably, the clamping component is composed of two axially symmetrically distributed anti-sway blocks, and the anti-sway blocks have an arc-shaped structure on the side corresponding to the ink barrel. The arc-shaped structure has a rubber strip inside, which is in contact with the side wall of the ink barrel. The two anti-sway blocks have a threaded bushing at the center of the side of the partition. The outer side of the threaded bushing is slidably connected to the inside of the first slide groove, and the inside of the threaded bushing is threadedly connected to the adjusting rod. The threaded bushing has two axially symmetrically distributed auxiliary sliders on both radial sides, which are slidably connected to the second slide groove.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides an ink disperser with an anti-splatter structure, which has the following beneficial effects:

[0015] 1. This ink disperser with an anti-splash structure reduces ink waste and improves production efficiency. Through the combination of a splash-concentrating top cover and a conical base, the ink disperser effectively collects ink splashed during the stirring process and returns it to the ink tank to participate in stirring and dispersion again. This significantly reduces ink waste caused by splashing, lowers production costs, and prevents ink from adhering to the equipment and the surrounding environment, reducing the time and labor costs spent cleaning the equipment and work area, thus improving production efficiency. For example, in large-scale ink production, a large amount of ink raw materials can be saved every day, while reducing cleaning time, allowing the equipment to be devoted more time to production.

[0016] 2. This ink disperser with an anti-splash structure enhances equipment stability and ensures operational safety. The clamping anti-sway device firmly fixes the ink container. The design of the adjusting rod and clamping parts, as well as the function of the rubber strip and auxiliary slider on the clamping parts, prevent the ink container from shaking or shifting during the mixing process. This not only ensures the normal operation of the mixing device and improves the uniformity and quality of ink dispersion, but also avoids safety hazards such as ink spillage or even equipment damage caused by ink container shaking, thus ensuring the personal safety of operators and the safety of the production environment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the ink disperser with anti-splash structure according to the present invention;

[0018] Figure 2 This is a cross-sectional schematic diagram of the ink disperser with anti-splash structure according to this utility model;

[0019] Figure 3 This is a schematic diagram of the base of this utility model;

[0020] Figure 4 This is a schematic diagram of the clamping component of this utility model.

[0021] In the diagram: 1. Base; 2. Clamping component; 3. Adjusting rod; 4. Ink bucket; 5. Stirring device; 6. Stirring blade; 7. Electric lifting structure; 8. Support component; 9. Mating hole; 10. Partition plate; 11. Guide groove; 12. Slide groove one; 13. Slide groove two; 14. Mating cavity; 15. Splash-concentrating top cover; 16. Conical base; 17. Anti-sway block; 18. Rubber strip; 19. Threaded bushing; 20. Auxiliary slider. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 An ink disperser with an anti-splash structure includes a base 1, an ink tank 4, and a stirring device 5, as well as a clamping and anti-sway device composed of a clamping member 2 and an adjusting rod 3. The stirring device 5 is provided at the top end of the base 1 and is fixedly connected to the base 1 by an adapter screw. The ink tank 4 is provided inside the base 1 corresponding to the bottom end of the stirring device 5, and the output shaft end of the stirring device 5 is placed inside the ink tank 4. The clamping and anti-sway device is provided inside the base 1 and is attached to the bottom cylindrical side wall of the ink tank 4.

[0024] Furthermore, the machine base 1 is equipped with an electric lifting structure 7 on the side away from the ink tank 4, and a support member 8 is welded to the top output shaft end of the electric lifting structure 7. The support member 8 is perpendicular to the electric lifting structure 7, and the side of the support member 8 away from the electric lifting structure 7 is a circular plate structure. The circular plate structure has a mating hole 9 in the center, and connecting holes are opened around the mating hole 9. The connecting holes are fixedly connected to the stirring device 5 by the matching bolts. The bottom end of the support member 8 is equipped with a splash-concentrating top cover 15, which corresponds to the top end of the ink tank 4. The bottom of the splash-concentrating top cover 15 is equipped with a conical base 16. The electric lifting structure 7 can control the vertical lifting of the support member 8 and the stirring device 5, so it is convenient to replace the ink tank 4 and improve the overall production efficiency. When the stirring device 5 is stirring at high speed, the conical base 16 at the bottom of the splash-concentrating top cover 15 can quickly concentrate the splashed ink into the ink tank 4 for further stirring and dispersion, effectively suppressing various adverse effects caused by ink splashing and effectively ensuring the ink dispersion quality.

[0025] Furthermore, the base 1 has a partition 10 on the side wall corresponding to the electric lifting structure 7, and the partition 10 is placed between the ink tank 4 and the electric lifting structure 7. The top end of the partition 10 has a guide groove 11, which is slidably connected to the support member 8. The side wall of the base 1 away from the electric lifting structure 7 has two axially symmetrically distributed slide grooves 12, and two axially symmetrically distributed slide grooves 13 are opened on both sides of the slide grooves 12. The two slide grooves 12 have mating cavities 14 that are connected inside, and the mating cavities 14 penetrate the partition 10 and are mated to the adjusting rod 3. The guide grooves 11 effectively ensure the stability of the vertical lifting of the support member 8.

[0026] Furthermore, the output shaft of the stirring device 5 passes through the mating hole 9 and the bottom end of the conical base 16, and the bottom end of the output shaft of the stirring device 5 is placed inside the ink tank 4. A set of stirring blades 6 is provided on the outer side of the bottom of the output shaft of the stirring device 5. The output shaft of the stirring device 5 drives the stirring blades 6 to perform efficient and uniform stirring and dispersion of ink inside the ink tank 4.

[0027] Furthermore, the clamping anti-sway device consists of an adjusting rod 3 and two clamping parts 2 that are symmetrically distributed along an axis. The adjusting rod 3 has two threads with opposite directions of rotation inside the mating cavity 14. A rotating handle is provided on one side of the shaft end of the adjusting rod 3 and placed on the side wall of the partition plate 10. By rotating the rotating handle on the shaft end of the adjusting rod 3, the two clamping parts 2 can be used to firmly clamp the ink barrel 4, preventing the ink barrel 4 from moving or shaking during the operation of the stirring device 5, thus ensuring the safety of the overall operation process.

[0028] Furthermore, the clamping component 2 is mainly composed of two axisymmetrically distributed anti-sway blocks 17, and the anti-sway blocks 17 have an arc-shaped structure on one side of the ink tank 4. The arc-shaped structure has a rubber strip 18 inside, which fits against the side wall of the ink tank 4. The two anti-sway blocks 17 have a threaded bushing 19 at the center of one side of the partition plate 10. The outer side of the threaded bushing 19 is slidably connected to the inside of the first slide groove 12, and the inside of the threaded bushing 19 is threadedly connected to the adjusting rod 3. The threaded bushing 19 has two axisymmetrically distributed auxiliary sliders 20 on both radial sides, which are slidably connected to the second slide groove 13. The rubber strip 18 can increase friction while effectively reducing shock, ensuring the stability of fixing the ink tank 4. The sliding connection between the auxiliary sliders 20 and the second slide groove 13 effectively ensures the smoothness of the clamping adjustment of the clamping component 2, ensuring the overall structure is reasonable and the adjustment is smooth.

[0029] Structural Description:

[0030] Base 1: Base 1 is the basic support component of the ink disperser. The stirring device 5 is installed on the top, and the ink tank 4 is placed inside. Its structure is stable, providing support for the whole equipment and bearing the various components.

[0031] Clamping component 2: Clamping component 2 consists of two anti-sway blocks 17. It has an arc-shaped structure with rubber strip 18 on one side of the ink tank 4. It is connected to the adjusting rod 3 through the threaded bushing 19 and is used to clamp the ink tank 4 to prevent it from shaking.

[0032] Adjusting rod 3: The adjusting rod 3 is placed in the mating cavity 14. It has threads with opposite directions of rotation on both axes. A rotating handle is provided on one side of the shaft end. Rotating it can adjust the clamping degree of the clamping part 2 on the ink barrel 4.

[0033] Ink bucket 4: Ink bucket 4 is used to hold ink. It is placed inside the machine base 1 and is a container for stirring and dispersing ink. It is kept stable under the action of clamping part 2.

[0034] Stirring device 5: Stirring device 5 is fixed on the top of machine base 1. The output shaft passes through the mating hole 9 and the conical base 16, driving the stirring blade 6 to stir the ink and realize the ink dispersion work.

[0035] Stirring blade 6: The stirring blade 6 is installed on the outside of the bottom of the output shaft of the stirring device 5. It rotates at high speed inside the ink tank 4 to stir the ink and disperse it evenly.

[0036] Electric lifting structure 7: The electric lifting structure 7 is installed on the side of the machine base 1 away from the ink tank 4. The top output shaft is welded with a support 8, which can control the lifting of the support 8 and the stirring device 5, making it easy to replace the ink tank 4.

[0037] Support component 8: The support component 8 is perpendicular to the electric lifting structure 7, and is a circular plate structure with a mating hole 9 in the center. The bottom is equipped with a splash-concentrating top cover 15, which is used to support the stirring device 5 and assist in preventing splashing.

[0038] Mating hole 9: Mating hole 9 is located at the center of the circular plate structure of support member 8. The output shaft of stirring device 5 passes through it, which serves to position and connect stirring device 5 and support member 8.

[0039] Partition 10: Partition 10 is located on the side wall of the machine base 1 corresponding to the electric lifting structure 7, between the ink barrel 4 and the electric lifting structure 7, and has a guide groove 11 on the top for assisting the lifting of the support component 8;

[0040] Guide groove 11: The guide groove 11 is opened on the top of the partition plate 10 and slides with the support member 8 to ensure the stability of the support member 8 during the vertical lifting process;

[0041] Slide 12: Slide 12 is located on the side wall of the base 1 away from the electric lifting structure 7, and is distributed symmetrically in pairs. It has a mating cavity 14 inside, which mates with the threaded bushing 19 of the clamping part 2.

[0042] Slide 2 13: Slide 2 13 is located on both sides of slide 1 12 and is axially symmetrically distributed. It slides in cooperation with the auxiliary slider 20 of clamping member 2 to ensure that clamping member 2 is adjusted smoothly.

[0043] Mating cavity 14: The mating cavity 14 connects two sliding grooves 12 and passes through the partition 10. An adjusting rod 3 is installed inside, providing installation space for the adjusting rod 3 and assisting it in adjusting the clamping piece 2.

[0044] Splash collection top cover 15: The splash collection top cover 15 is installed at the bottom of the support 8 and fits with the top of the ink tank 4. The conical base 16 at the bottom can collect splashed ink.

[0045] Conical base 16: The conical base 16 is located at the bottom of the splash-concentrating top cover 15. During stirring, it can concentrate the splashed ink into the ink bucket 4, preventing ink splashing from causing waste and pollution.

[0046] Anti-sway block 17: Anti-sway block 17 is a component of clamping part 2. It is arc-shaped on the side corresponding to ink tank 4 and has a rubber strip 18 inside to stabilize the contact with ink tank 4 and prevent it from shaking.

[0047] Rubber strip 18: The rubber strip 18 is located inside the arc-shaped structure of the anti-sway block 17 and is attached to the side wall of the ink tank 4. It reduces shock and increases friction, thus strengthening the fixation of the ink tank 4.

[0048] Threaded bushing 19: The threaded bushing 19 is located at the center of the side of the anti-sway block 17 corresponding to the partition 10. Its outer side is engaged with the slide groove 12, and its inner side is threadedly connected to the adjusting rod 3 to realize the adjustment of the clamping part 2.

[0049] Auxiliary slider 20: The auxiliary slider 20 is symmetrically distributed on both sides of the threaded bushing 19 and slides with the second slide groove 13 to ensure the stability of the clamping part 2 during the adjustment process.

[0050] Working principle: Install the ink disperser with anti-splash structure correctly according to the diagram. When using it, first place the ink container 4 inside the base 1 at the bottom of the stirring device 5. Then, by rotating the handle at the shaft end of the adjusting rod 3, since the adjusting rod 3 has two oppositely oriented threads inside the mating cavity 14, and the threaded bushing 19 is threadedly connected to the adjusting rod 3, the two clamping parts 2 will move relative to or away from each other along the slide groove 12 and slide groove 23. The anti-sway block 17 of the clamping part 2 body corresponds to the ink container 4. A rubber strip 18 is installed inside the arc-shaped structure on one side. During the clamping process, the rubber strip 18 adheres to the side wall of the ink tank 4, which not only increases the friction but also acts as a shock absorber, preventing the ink tank 4 from moving or shaking when the stirring device 5 is working, thus ensuring operational safety. Subsequently, the electric lifting structure 7 is activated, and its top output shaft drives the support member 8 to rise. The circular plate structure on the side of the support member 8 away from the electric lifting structure 7 is fixedly connected to the stirring device 5 through connecting holes and adapter bolts, so the stirring device 5 also rises accordingly. When it rises to the appropriate position... Afterwards, pour the ink to be dispersed into the ink tank 4, and then restart the electric lifting structure 7 to lower the stirring device 5 until the bottom end of the output shaft of the stirring device 5 is inside the ink tank 4 and the stirring blade 6 is in a suitable position in the ink. Start the stirring device 5, and its output shaft drives the stirring blade 6 to rotate at high speed inside the ink tank 4 to efficiently and evenly stir and disperse the ink. During the stirring process, due to the high speed of the stirring device 5, the ink will splash. At this time, the conical base 16 at the bottom of the splash concentration top cover 15 plays a role. It can quickly concentrate the splashed ink and make it drip into the ink tank 4 for stirring and dispersion again. This effectively suppresses the waste, pollution and other adverse effects caused by ink splashing and ensures the quality of ink dispersion. At the same time, the support 8 slides in the guide groove 11 to ensure the stability of its vertical lifting and lowering, thereby ensuring the stable operation of the stirring device 5. The auxiliary slider 20 on the clamping part 2 is slidably connected to the slide groove 13, which further ensures the stability of the clamping adjustment of the clamping part 2, so that the entire equipment is structurally stable and smoothly adjusted during operation.

[0051] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ink disperser with an anti-splash structure, comprising a base (1), an ink tank (4), and a stirring device (5), and a clamping and anti-swaying device composed of a clamping member (2) and an adjusting rod (3), characterized in that: The top end of the base (1) is provided with a stirring device (5), which is fixedly connected to the base (1) by an adapter screw. The bottom end of the stirring device (5) is provided inside the base (1), and the output shaft end of the stirring device (5) is placed inside the ink tank (4). The base (1) is provided with a clamping anti-shaking device, which is attached to the bottom cylindrical side wall of the ink tank (4). The base (1) is provided with an electric lifting structure (7) on the side away from the ink barrel (4), and a support (8) is welded to the top output shaft end of the electric lifting structure (7). The support (8) is perpendicular to the electric lifting structure (7), and the side of the support (8) away from the electric lifting structure (7) is a circular plate structure. The center of the circular plate structure is provided with a mating hole (9), and a connecting hole is provided around the mating hole (9). The connecting hole is fixedly connected to the stirring device (5) by a matching bolt. The bottom end of the support (8) is provided with a splash concentration top cover (15), which is matched with the top end of the ink barrel (4). The bottom of the splash concentration top cover (15) is provided with a conical base (16).

2. The ink disperser with an anti-splatter structure according to claim 1, characterized in that: The base (1) is provided with a partition (10) on the side wall corresponding to the electric lifting structure (7), and the partition (10) is placed between the ink barrel (4) and the electric lifting structure (7). The top end of the partition (10) is provided with a guide groove (11), which is slidably connected to the support member (8). The side wall of the base (1) away from the electric lifting structure (7) is provided with two axially symmetrically distributed slide grooves (12), and two axially symmetrically distributed slide grooves (13) are provided on both sides of the slide grooves (12). The two slide grooves (12) are connected by a mating cavity (14), which penetrates the partition (10) and is connected to the adjusting rod (3).

3. The ink disperser with an anti-splatter structure according to claim 2, characterized in that: The output shaft of the stirring device (5) passes through the mating hole (9) and the bottom end of the conical base (16), and the bottom end of the output shaft of the stirring device (5) is placed inside the ink barrel (4). A set of stirring blades (6) is provided on the outer side of the bottom of the output shaft of the stirring device (5).

4. An ink disperser with an anti-splatter structure according to claim 3, characterized in that: The clamping anti-sway device consists of an adjusting rod (3) and two clamping parts (2) that are symmetrically distributed on the axis. The adjusting rod (3) has two threads with opposite directions in the two axes inside the corresponding mating cavity (14). The adjusting rod (3) has a rotating handle on one side of the shaft end, which is placed on the side wall of the partition plate (10).

5. An ink disperser with an anti-splatter structure according to claim 4, characterized in that: The clamping component (2) is composed of two anti-sway blocks (17) that are symmetrically distributed on an axis. The anti-sway block (17) has an arc-shaped structure on the side of the ink tank (4). The arc-shaped structure has a rubber strip (18) inside. The rubber strip (18) is in contact with the side wall of the ink tank (4). The two anti-sway blocks (17) have a threaded bushing (19) at the center of the side of the partition (10). The outer side of the threaded bushing (19) is in sliding engagement with the inside of the first slide groove (12). The inside of the threaded bushing (19) is in thread engagement with the adjusting rod (3). The two auxiliary sliders (20) are symmetrically distributed on both radial sides of the threaded bushing (19). The auxiliary sliders (20) are in sliding engagement with the second slide groove (13).

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