Rapid cooling and fixing device for copper ingot

Abstract

The utility model relates to the technical field of metal processing, and discloses a copper ingot rapid cooling and fixing device which comprises a water tank, a tray is clamped in the middle of the inner wall of the water tank, a plurality of containing cavities are evenly formed in the surface of the tray, and a plurality of base plates are fixedly connected to the bottom ends of the inner walls of the containing cavities. A containing cavity is formed in the top end of the water tank, a plurality of water outlet holes are formed in the bottom end of the containing cavity, a limiting assembly is installed on one side of the inner wall of the containing cavity, a transverse shell is fixedly connected to one side of the top end of the water tank, a water distribution pipe is rotationally connected to one side of the interior of the transverse shell through a bearing, and a plurality of nozzles fixedly communicate with the surface of the water distribution pipe. A swing assembly is installed on the other side of the interior of the transverse shell. According to the copper ingot cooling device, a copper ingot can be effectively fixed through the limiting assembly, so that the copper ingot is prevented from being prone to displacement and position disorder in the cold water washing process, and the copper ingot on the tray is cooled more evenly through the arrangement of the swing assembly and the base plate.

Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, and in particular to a rapid cooling and fixing device for copper ingots. Background Technology

[0002] Copper ingots are rectangular or cylindrical metal ingots formed after copper is smelted and cast, and are important raw materials for copper processing. Rapid cooling after copper ingot manufacturing can prevent grain coarsening, reduce segregation, and improve its hardness, strength, and other properties. At the same time, it can also prevent surface oxidation, reduce internal stress, and ensure product quality.

[0003] However, existing cooling operations after copper ingot manufacturing have shortcomings. First, the existing cooling structure lacks an effective means of fixing the copper ingot, which is prone to displacement during rinsing, leading to positional disorder and affecting the water cooling rinsing effect. Second, in the existing cooling structure, the bottom surface of the copper ingot often does not receive effective cooling during rinsing, resulting in an uneven cooling process. Therefore, a rapid cooling and fixing device for copper ingots is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a rapid cooling and fixing device for copper ingots, which aims to improve the existing cooling structure's lack of an effective fixing structure for copper ingots, the easy displacement of copper ingots during the rinsing process, the resulting position disorder affecting the water cooling rinsing effect, and the problem that the bottom surface of copper ingots often does not receive effective cooling and the cooling process is not uniform during the rinsing process of the existing cooling structure.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a copper ingot rapid cooling and fixing device, comprising a water tank, a tray engaged in the middle of the inner wall of the water tank, a plurality of receiving cavities evenly arranged on the surface of the tray, a plurality of pads fixedly connected to the bottom end of the inner wall of the receiving cavity, a plurality of water outlet holes opened at the bottom end of the receiving cavity, a limiting component installed on one side of the inner wall of the receiving cavity, a horizontal shell fixedly connected to one side of the top of the water tank, a water distribution pipe rotatably connected to one side of the inside of the horizontal shell through a bearing, a plurality of nozzles fixedly connected to the surface of the water distribution pipe, and a swing component installed on the other side of the inside of the horizontal shell;

[0006] The limiting assembly includes a lead screw, two travel blocks, two limiting plates, and two guide assemblies. The lead screw is rotatably connected to the inner wall of the accommodating cavity via bearings. Travel blocks are threaded onto both sides of the lead screw surface. A limiting plate is fixedly connected to one side of each of the two travel blocks, and a guide assembly is installed on the other side of each of the two travel blocks.

[0007] As a further description of the above technical solution:

[0008] The swing assembly includes a servo motor, an eccentric wheel, a connecting rod, and a bracket. The servo motor is fixedly installed at one end of the horizontal shell. The output end of the servo motor passes through the inner wall of the horizontal shell and is fixedly connected to the eccentric wheel. The surface of the eccentric wheel is rotatably connected to the connecting rod. One end of the connecting rod is rotatably connected to the bracket, and the bracket is fixedly connected to one side of the back of the water distribution pipe.

[0009] As a further description of the above technical solution:

[0010] A drain valve is fixedly connected to the bottom of one end of the water tank.

[0011] As a further description of the above technical solution:

[0012] The guide assembly includes a slider and a slide rail. The slide rail is fixedly connected to one end of the inner wall of the accommodating cavity. The slider is slidably connected to the surface of the slide rail, and the slider is fixedly connected to the stroke block.

[0013] As a further description of the above technical solution:

[0014] The threads on both sides of the lead screw surface are in opposite directions.

[0015] As a further description of the above technical solution:

[0016] A lever is fixedly sleeved in the middle of the lead screw.

[0017] As a further description of the above technical solution:

[0018] Handles are fixedly connected to both sides of the top of the tray.

[0019] As a further description of the above technical solution:

[0020] One end of the water distribution pipe is fixedly connected to a water supply hose.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the produced copper ingots are placed into multiple accommodating cavities on a tray, and then the lever is rotated to adjust the distance between the two limiting plates according to the length of the copper ingot. This effectively fixes the copper ingot, thereby preventing it from easily shifting or becoming displaced during cold water rinsing and ensuring the rinsing and cooling effect.

[0023] 2. In this utility model, during the cold water rinsing process of copper ingots, a servo motor can be started to drive the eccentric wheel to rotate, and with the cooperation of the connecting rod and the bracket, the water distribution pipe can be driven to swing up and down, so that the copper ingots on the tray can be rinsed more thoroughly and evenly. In addition, the pads set in the accommodating cavity can lift the copper ingots, so that the water flow can effectively cool the bottom surface of the copper ingots when passing through the water outlet below, and the cooling process is more uniform. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of a rapid cooling and fixing device for copper ingots proposed in this utility model;

[0025] Figure 2 This is a schematic diagram of the structure of a copper ingot rapid cooling and fixing device after the tray is removed, as proposed in this utility model.

[0026] Figure 3 This is a schematic diagram of the structure of the receiving groove of the copper ingot rapid cooling and fixing device proposed in this utility model;

[0027] Figure 4 This is a schematic diagram of the swing assembly of a copper ingot rapid cooling and fixing device proposed in this utility model.

[0028] Legend:

[0029] 1. Water tank; 2. Tray; 3. Receiving cavity; 4. Pad; 5. Water outlet; 6. Lead screw; 7. Stroke block; 8. Limit plate; 9. Slider; 10. Slide rail; 11. Pulley; 12. Handle; 13. Drain valve; 14. Horizontal shell; 15. Water distribution pipe; 16. Nozzle; 17. Servo motor; 18. Eccentric wheel; 19. Connecting rod; 20. Bracket; 21. Water supply hose. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figures 1-4This utility model provides an embodiment of a rapid cooling and fixing device for copper ingots, comprising a water tank 1, which provides space for cooling copper ingots and can temporarily store sprayed cooling water. A tray 2 is engaged in the middle of the inner wall of the water tank 1. The surface of the tray 2 is evenly provided with a plurality of receiving cavities 3 for positioning and placing copper ingots, avoiding disorder among the copper ingots, and enabling centralized cooling and removal of the copper ingots. A plurality of pads 4 are fixedly connected to the bottom of the inner wall of the receiving cavity 3. The pads 4 can be used to lift the copper ingots, exposing their bottom surfaces for effective cooling, and the multiple pads 4 also provide a certain degree of anti-slip effect. The bottom of the accommodating cavity 3 is provided with several water outlet holes 5 for the flow of cooling water. A limiting component is installed on one side of the inner wall of the accommodating cavity 3 to limit the copper ingot and prevent it from shifting. A horizontal shell 14 is fixedly connected to one side of the top of the water tank 1. A water distribution pipe 15 is rotatably connected to one side of the inside of the horizontal shell 14 through a bearing. Several nozzles 16 are fixedly connected to the surface of the water distribution pipe 15. The multiple nozzles 16 make the water output more uniform. The produced copper ingot is cooled by spraying out cold water. A swing component is installed on the other side of the inside of the horizontal shell 14. The swing component can drive the water distribution pipe 15 to swing back and forth.

[0032] Reference Figure 3 The limiting assembly includes a lead screw 6, two travel blocks 7, two limiting plates 8, and two guide assemblies. The lead screw 6 is rotatably connected to the inner wall of the accommodating cavity 3 via bearings. Travel blocks 7 are threadedly connected to both sides of the surface of the lead screw 6. Limiting plates 8 are fixedly connected to one side of each of the two travel blocks 7. Guide assemblies are installed on the other side of each of the two travel blocks 7. When the lead screw 6 is rotated, the travel blocks 7 and the limiting plates 8 can be moved under the action of the threads and the guide assemblies to adjust the position.

[0033] Reference Figure 4 The swing assembly includes a servo motor 17, an eccentric wheel 18, a connecting rod 19, and a bracket 20. The servo motor 17 is fixedly installed at one end of the horizontal shell 14. The output end of the servo motor 17 passes through the inner wall of the horizontal shell 14 and is fixedly connected to the eccentric wheel 18. The surface of the eccentric wheel 18 is rotatably connected to the connecting rod 19. One end of the connecting rod 19 is rotatably connected to the bracket 20, and the bracket 20 is fixedly connected to one side of the back of the water distribution pipe 15. By starting the servo motor 17, the eccentric wheel 18 is driven to rotate. Then, with the cooperation of the connecting rod 19 and the bracket 20, the water distribution pipe 15 is driven to swing up and down, so as to wash the copper ingots on the tray 2 more thoroughly and evenly.

[0034] Reference Figure 2 A drain valve 13 is fixedly connected to the bottom of one end of the water tank 1. After opening the drain valve 13, the cooling water in the water tank 1 can be drained.

[0035] Reference Figure 3The guide assembly includes a slider 9 and a slide rail 10. The slide rail 10 is fixedly connected to one end of the inner wall of the accommodating cavity 3. The slider 9 is slidably connected to the surface of the slide rail 10, and the slider 9 is fixedly connected to the stroke block 7. Under the guidance of the slider 9 and the slide rail 10, the stroke block 7 can move horizontally in a straight line when the lead screw 6 is rotated.

[0036] Reference Figure 3 The threads on both sides of the lead screw 6 are in opposite directions. Because the threads on both sides of the lead screw 6 are in opposite directions, when it is rotated, the travel blocks 7 and the limiting plates 8 on both sides can move in opposite directions, thereby clamping and limiting the two ends of the copper ingot.

[0037] Reference Figure 3 A lever 11 is fixedly sleeved in the middle of the lead screw 6. The surface of the lever 11 has anti-slip protrusions, which facilitates the lever 6 to rotate and is used to adjust the distance between the two limit plates 8.

[0038] Reference Figure 2 Both sides of the top of the tray 2 are fixedly connected with handles 12, which can be used to lift the tray 2 and move it, making it easy to put copper ingots into the cooling device and take them out.

[0039] Reference Figure 1 One end of the water distribution pipe 15 is fixedly connected to a water supply hose 21. Cold water is introduced into the water distribution pipe 15 through the water supply hose 21 and then sprayed evenly from several nozzles 16 to cool the copper ingots on the tray 2.

[0040] Working principle: The produced copper ingots are placed into multiple receiving cavities 3 on the tray 2. Then, the lever 11 is rotated to drive the lead screw 6 to rotate. Since the threads on both sides of the lead screw 6 are in opposite directions, and under the guidance of the slider 9 and the slide rail 10, the travel blocks 7 and the limiting plates 8 on both sides can move in opposite directions. The distance between the two limiting plates 8 can be adjusted according to the length of the copper ingot, which can effectively fix the copper ingot, thereby preventing the copper ingot from easily shifting or becoming disordered during the cold water rinsing process, ensuring the rinsing and cooling effect. The water supply hose 21 is used to... Cold water is introduced into the water distribution pipe 15 and then sprayed evenly from several nozzles 16 to cool the copper ingots on the tray 2. During the cold water rinsing of the copper ingots, the servo motor 17 can be started to drive the eccentric wheel 18 to rotate. With the cooperation of the connecting rod 19 and the bracket 20, the water distribution pipe 15 is driven to swing up and down, so that the copper ingots on the tray 2 are rinsed more thoroughly and evenly. In addition, the pad 4 set in the accommodating cavity 3 can lift the copper ingots, so that the water flow can effectively cool the bottom surface of the copper ingots when passing through the lower water outlet 5, and the cooling process is more uniform.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rapid cooling and fixing device for copper ingots, comprising a water tank (1), characterized in that: A tray (2) is fitted into the middle of the inner wall of the water tank (1). Several accommodating cavities (3) are evenly arranged on the surface of the tray (2). Several pads (4) are fixedly connected to the bottom of the inner wall of the accommodating cavity (3). Several water outlet holes (5) are opened at the bottom of the accommodating cavity (3). A limiting component is installed on one side of the inner wall of the accommodating cavity (3). A horizontal shell (14) is fixedly connected to one side of the top of the water tank (1). A water distribution pipe (15) is rotatably connected to one side of the inside of the horizontal shell (14) through a bearing. Several nozzles (16) are fixedly connected to the surface of the water distribution pipe (15). A swing component is installed on the other side of the inside of the horizontal shell (14). The limiting assembly includes a lead screw (6), two stroke blocks (7), two limiting plates (8), and two guide components. The lead screw (6) is rotatably connected to the inner wall of the accommodating cavity (3) via bearings. Both sides of the surface of the lead screw (6) are threaded with stroke blocks (7). One side of each of the two stroke blocks (7) is fixedly connected with a limiting plate (8), and the other side of each of the two stroke blocks (7) is equipped with a guide component.

2. The rapid cooling and fixing device for copper ingots according to claim 1, characterized in that: The swing assembly includes a servo motor (17), an eccentric wheel (18), a connecting rod (19), and a bracket (20). The servo motor (17) is fixedly installed at one end of the horizontal shell (14). The output end of the servo motor (17) passes through the inner wall of the horizontal shell (14) and is fixedly connected to the eccentric wheel (18). The surface of the eccentric wheel (18) is rotatably connected to the connecting rod (19). One end of the connecting rod (19) is rotatably connected to the bracket (20), and the bracket (20) is fixedly connected to one side of the back of the water distribution pipe (15).

3. The rapid cooling and fixing device for copper ingots according to claim 1, characterized in that: A drain valve (13) is fixedly connected to the bottom of one end of the water tank (1).

4. The rapid cooling and fixing device for copper ingots according to claim 1, characterized in that: The guide assembly includes a slider (9) and a slide rail (10). The slide rail (10) is fixedly connected to one end of the inner wall of the accommodating cavity (3). The slider (9) is slidably connected to the surface of the slide rail (10), and the slider (9) is fixedly connected to the stroke block (7).

5. The rapid cooling and fixing device for copper ingots according to claim 1, characterized in that: The threads on both sides of the lead screw (6) are in opposite directions.

6. The rapid cooling and fixing device for copper ingots according to claim 1, characterized in that: The lead screw (6) is fixedly fitted with a lever (11) in the middle.

7. The rapid cooling and fixing device for copper ingots according to claim 1, characterized in that: Handles (12) are fixedly connected to both sides of the top of the tray (2).

8. The rapid cooling and fixing device for copper ingots according to claim 1, characterized in that: One end of the water distribution pipe (15) is fixedly connected to a water supply hose (21).

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