Portable intelligent welding table
The portable intelligent welding station's cleaning mechanism automatically cleans welding torch residue using a roller brush and a drive mechanism, solving the problems of cumbersome and inefficient cleaning of existing welding torches and achieving a more efficient cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN SHENWANGDA TECH CO LTD
- Filing Date
- 2025-03-03
- Publication Date
- 2026-04-28
AI Technical Summary
The existing welding torch cleaning operation is cumbersome and inefficient.
A portable smart welding station was designed, equipped with a cleaning mechanism including a roller brush and a drive mechanism. The roller brush is driven to rotate by a motor and a reduction gear to automatically clean the residue on the welding torch.
It makes cleaning the welding torch more convenient, greatly improves cleaning efficiency, reduces manual operation by users, and increases cleaning efficiency.
Smart Images

Figure CN224169065U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding equipment, and in particular to a portable intelligent welding station. Background Technology
[0002] A soldering station consists of a soldering torch and a main unit. The soldering torch is a crucial and commonly used device for repairing and assembling electronic components. It is used in conjunction with the main unit, which powers the torch to heat up and melt the solder, thus soldering electronic components. The main unit and torch are essential tools for manufacturing and repairing electrical equipment. Currently, most soldering station main units on the market are traditional, primarily used to control and power the torch. Their functionality is limited, and during torch use, residual solder and other debris need to be cleaned from the torch. Existing main units have scrapers for removing this residue, requiring manual movement of the torch, which is cumbersome and inefficient. Utility Model Content
[0003] The main purpose of this invention is to provide a portable intelligent welding station to solve the problems of cumbersome cleaning operations and low cleaning efficiency of existing welding guns.
[0004] This utility model proposes a portable intelligent welding station, including a welding station main unit and a welding gun. The welding station main unit is equipped with a cleaning mechanism; the cleaning mechanism includes a roller brush and a driving mechanism, and the roller brush and the driving mechanism are connected by transmission.
[0005] Furthermore, the driving mechanism includes a driving motor and a reduction mechanism. The output shaft of the driving motor is connected to the reduction mechanism for transmission, and the output end of the reduction mechanism drives the roller brush.
[0006] Furthermore, the cleaning system also includes driven roller brushes and / or safety guards;
[0007] A safety guard is located above the roller brush, and the safety guard is equipped with a soldering iron cleaning inlet;
[0008] When the roller brush rotates, it drives the driven roller brush to rotate.
[0009] Furthermore, the welding station main unit also includes a cleaning judgment switch, which is used to control the drive motor to turn on or off.
[0010] Furthermore, the main unit of the welding station is equipped with a display screen, function buttons, circuit board and battery assembly;
[0011] The circuit board is connected to the display screen and function buttons respectively, and the battery assembly is electrically connected to the display screen, function buttons, and circuit board.
[0012] Furthermore, the main unit of the welding station is equipped with a welding torch sleep position, and a sensor is installed on the welding torch sleep position. The sensor is electrically connected to the circuit board.
[0013] Furthermore, the portable smart soldering station also includes a connecting frame that can be detachably connected to the soldering station host.
[0014] Furthermore, the connecting frame is connected to the welding station host via a damping mechanism.
[0015] Furthermore, the portable smart soldering station also includes a suction fan, which is detachably connected to the mounting bracket.
[0016] Furthermore, the portable smart soldering station also includes a spool, which is detachably connected to the connecting frame.
[0017] This utility model proposes a portable intelligent welding station. The main unit of the welding station powers the welding torch and can control the heating of the welding torch. It can also drive a roller brush to rotate through a drive mechanism, so that the roller brush can clean the residue on the welding torch. This eliminates the need for the user to repeatedly move the welding torch to clean the residue, making the operation more convenient and the cleaning efficiency higher. This solves the problems of cumbersome operation and low cleaning efficiency of existing welding torches. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of a portable intelligent soldering station according to the present invention;
[0019] Figure 2 This is a schematic diagram of another embodiment of the portable intelligent welding station of this utility model;
[0020] Figure 3 This is a schematic diagram of the structure of a cleaning mechanism in a portable intelligent soldering station according to this utility model.
[0021] Figure 1-3 The components include: soldering station main unit 1, cleaning mechanism 11, roller brush 111, driving mechanism 112, driving motor 1121, reduction mechanism 1122, safety guard 113, soldering iron cleaning inlet 1131, driven roller brush 114, housing 12, display screen 13, function buttons 14, soldering gun sleep holder 15, heat insulation pad 16, soldering head socket 17, plug hole 171, soldering gun 2, connecting frame 3, suction fan 4, spool 5, and damping mechanism 6. Detailed Implementation
[0022] The technical solution described in this paper will now be described in further detail with reference to the accompanying drawings.
[0023] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly. The connection can be a direct connection or an indirect connection.
[0024] Reference Figure 1-3 This utility model proposes a portable intelligent welding station, including a welding station host 1 and a welding gun 2. The welding station host 1 is provided with a cleaning mechanism 11. The cleaning mechanism 11 includes a roller brush 111 and a driving mechanism 112, and the roller brush 111 and the driving mechanism 112 are connected by transmission.
[0025] Specifically, the welding station host 1 supplies power to the welding torch 2, controls the heating of the welding torch 2, and can also drive the roller brush 111 to rotate through the drive mechanism 112 so that the roller brush 111 can clean the residue on the welding torch 2. This eliminates the need for the user to repeatedly move the welding torch 2 to clean the residue, making the operation more convenient and the cleaning efficiency higher. This solves the problem that the existing welding torch 2 cleaning operation is troublesome and the cleaning efficiency is low.
[0026] In some embodiments, the portable smart soldering station is small in size, making it easy for users to carry and use flexibly.
[0027] In some embodiments, the cleaning mechanism 11 includes a safety guard 113, which is located above the roller brush 111. The safety guard 113 is provided with a soldering iron cleaning inlet 1131. During cleaning, the soldering gun 2 is inserted into the soldering iron cleaning inlet 1131, which drives the mechanism 112 to rotate the roller brush 111 so that the roller brush 111 cleans the residue on the soldering gun 2. This allows the user to properly limit the position of the soldering gun 2 without having to hold it at all times, thus avoiding improper placement of the soldering gun 2.
[0028] In some embodiments, the welding torch 2 and the welding station host 1 are connected by a wire.
[0029] Furthermore, in some embodiments, the driving mechanism 112 includes a driving motor 1121 and a reduction mechanism 1122. The output shaft of the driving motor 1121 is connected to the reduction mechanism 1122 in a transmission connection, and the output end of the reduction mechanism 1122 drives the roller brush 111.
[0030] Specifically, the output shaft of the motor 1121 rotates at a high speed. After being reduced in speed by the reduction mechanism 1122, it drives the roller brush 111 to rotate. The bristles of the roller brush 111 rub against the surface of the welding gun 2, thereby achieving the effect of cleaning the welding gun 2.
[0031] Furthermore, in some embodiments, the cleaning mechanism 11 also includes a driven roller brush 114, which rotates when the roller brush 111 rotates.
[0032] Specifically, in some embodiments, the driven roller brush 114 and the roller brush 111 are arranged in parallel, with the bristles of the roller brush 111 and the driven roller brush 114 intersecting. When the roller brush 111 rotates, it drives the driven roller brush 114 to rotate, thereby achieving the effect of cleaning the soldering gun 2. In order to achieve a better cleaning effect, the soldering gun 2 is generally inserted between the driven roller brush 114 and the roller brush 111 through the soldering iron cleaning inlet 1131. Bearings are provided at both ends of the driven roller brush 114 and the roller brush 111, so that the driven roller brush 114 and the roller brush 111 can rotate more easily and extend their service life.
[0033] In some embodiments, the driven roller brush 114 and the roller brush 111 are linked by a linkage structure, which includes, but is not limited to, a transmission gear structure, a conveyor belt, etc.; in some embodiments, the driven roller brush 114 and the roller brush 111 have the same structure, including a steel body and copper bristles, which can withstand high temperatures and are used to clean the welding torch 2 which is still hot.
[0034] Furthermore, in some embodiments, the soldering station host 1 also includes a cleaning judgment switch, which is used to control the motor 1121 to be turned on or off.
[0035] Specifically, in some embodiments, the cleaning judgment switch is electrically connected to the drive motor 1121, and in some embodiments, the cleaning judgment switch is electrically connected to the circuit board. When the welding torch 2 is detected to be inserted into the cleaning mechanism 11, the cleaning judgment switch will provide feedback, and then the welding station host 1 can control the power supply to the drive motor 1121, thereby realizing automatic cleaning of the welding torch 2 through feedback from the cleaning judgment switch.
[0036] In some embodiments, the cleaning judgment switch includes, but is not limited to, a conductive switch, an infrared detection switch, or a pressure sensor; in some embodiments, the driven roller brush 114 and / or roller brush 111 are designed as inductive switches, and when the welding torch 2 touches the corresponding driven roller brush 114 and / or roller brush 111, it automatically starts operation and enters the cleaning mode.
[0037] Furthermore, in some embodiments, the soldering station host 1 is provided with a display screen 13, function buttons 14, a circuit board and a battery assembly; the circuit board is connected to the display screen 13 and the function buttons 14 respectively, and the battery assembly is electrically connected to the display screen 13, the function buttons 14 and the circuit board.
[0038] Specifically, the function button 14 can send a signal to the circuit board, thereby adjusting the power supply of the battery assembly to the welding torch 2, and the display screen 13 is used to display information such as the temperature of the welding torch 2.
[0039] In some embodiments, the battery assembly is powered by multiple removable batteries; in some embodiments, the battery assembly is powered by three 18650 batteries connected in series; in some embodiments, the battery assembly is powered by a rechargeable battery.
[0040] In some embodiments, the soldering station host 1 includes a housing 12, a circuit board and a battery assembly disposed within the housing 12, a function button 14 and a display screen 13 disposed in the middle of the housing 12, and a cleaning mechanism 11 located below the display screen 13.
[0041] In some embodiments, the welding station host 1 is provided with a welding head socket 17, and the welding head socket 17 is provided with a socket 171, and the plug can be detachably inserted into the socket 171 for easy replacement of the plug.
[0042] Furthermore, in some embodiments, the welding station host 1 is provided with a welding gun sleep position 15, and a sensor is provided on the welding gun sleep position 15, and the sensor is electrically connected to the circuit board.
[0043] Specifically, in some embodiments, the sensor includes, but is not limited to, a pressure sensor, which can detect whether the welding torch 2 is inserted into the welding torch sleep holder 15. When the welding torch 2 is inserted into the welding torch sleep holder 15, it automatically enters a sleep state and stops supplying power to the welding torch 2. When the welding torch 2 is pulled out of the welding torch sleep holder 15, it starts supplying power to the welding torch 2, so that the welding head of the welding torch 2 automatically heats up to the set temperature to work.
[0044] In some embodiments, a heat insulation pad 16 is provided on the side of the welding torch sleep holder 15 and in front of the welding torch 2, which is used to press against the front end of the welding torch 2 when the welding torch 2 is inserted into the welding torch sleep holder 15 to prevent the hot welding torch 2 from burning the housing 12 of the welding station host 1.
[0045] Furthermore, in some embodiments, the portable smart soldering station also includes a connecting frame 3, which is detachably connected to the soldering station host 1.
[0046] Specifically, the necessary equipment can be fixed by the connecting bracket 3, so that the welding station host 1 can work with other functional equipment.
[0047] Furthermore, in some embodiments, the connecting frame 3 is connected to the welding station host 1 via a damping mechanism 6.
[0048] Specifically, the damping mechanism 6 can stop the connecting frame 3 at a predetermined angle, thereby limiting the position of the equipment and allowing it to be used in better coordination with the installed equipment.
[0049] In some embodiments, the connecting frame 3 includes one or two connecting rods; in some embodiments, the device is connected to the connecting frame 3 by a screw; in some embodiments, the device is connected to the connecting frame 3 by a preset snap-fit structure.
[0050] Furthermore, in some embodiments, the portable smart soldering station also includes a suction fan 4, which is detachably connected to the connecting frame 3.
[0051] Specifically, the suction fan 4 can keep harmful gases generated during welding away from the user, ensuring the user's safety.
[0052] Furthermore, in some embodiments, the portable smart soldering station also includes a spool 5, which is detachably connected to the connecting frame 3.
[0053] Specifically, spool 5 can be used to wind soldering tin wire, copper wire, etc., for user convenience.
[0054] This utility model proposes a portable intelligent welding station. The welding station host 1 supplies power to the welding gun 2, can control the heating of the welding gun 2, and can also drive the roller brush 111 to rotate through the drive mechanism 112 so that the roller brush 111 can clean the residue on the welding gun 2. It eliminates the need for the user to repeatedly move the welding gun 2 to clean the residue, making the operation more convenient and the cleaning efficiency higher. It solves the problems of the cumbersome operation and low cleaning efficiency of the existing welding gun 2.
[0055] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural or procedural transformations made based on the contents of the present utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present utility model.
Claims
1. A portable intelligent soldering station, comprising a soldering station main unit and a soldering torch, characterized in that, The welding station host is equipped with a cleaning mechanism; The cleaning mechanism includes a roller brush and a driving mechanism, and the roller brush and the driving mechanism are connected in a transmission manner; The driving mechanism includes a driving motor and a reduction mechanism. The output shaft of the driving motor is connected to the reduction mechanism, and the output end of the reduction mechanism drives the roller brush.
2. The portable intelligent soldering station according to claim 1, characterized in that, The cleaning mechanism also includes a driven roller brush and / or a safety guard; The safety guard is located above the roller brush, and the safety guard is provided with a soldering iron cleaning inlet; When the roller brush rotates, it drives the driven roller brush to rotate.
3. The portable intelligent soldering station according to claim 1, characterized in that, The welding station host also includes a cleaning judgment switch, which is used to control the motor to turn on or off.
4. The portable intelligent soldering station according to claim 1, characterized in that, The welding station main unit is equipped with a display screen, function buttons, circuit board and battery assembly; The circuit board is connected to the display screen and function buttons respectively, and the battery assembly is electrically connected to the display screen, function buttons, and circuit board.
5. The portable intelligent soldering station according to claim 4, characterized in that, The welding station host is equipped with a welding gun sleep position, and a sensor is provided on the welding gun sleep position. The sensor is electrically connected to the circuit board.
6. The portable intelligent soldering station according to claim 1, characterized in that, It also includes a connecting frame, which is detachably connected to the soldering station host.
7. The portable intelligent soldering station according to claim 6, characterized in that, The connecting frame is connected to the welding station host via a damping mechanism.
8. The portable intelligent soldering station according to claim 6, characterized in that, It also includes a suction fan, which is detachably connected to the connecting frame.
9. The portable intelligent soldering station according to claim 6, characterized in that, It also includes a spool, which is detachably connected to the connecting frame.