Finned tube continuous machining integrated system

Abstract

The utility model relates to a finned tube continuous processing integrated system, belongs to the technical field of finned tube processing, and solves the problems that the existing finned tube processing is discontinuous and the production efficiency is reduced. Comprising a feeding device, a straightening device, a conveying device, a sizing device, a cutting device and a chamfering device which are sequentially arranged along the machining procedure, the feeding device comprises a first feeding assembly and a second feeding assembly, and the straightening device is arranged between the first feeding assembly and the second feeding assembly. The processing efficiency is improved; and the structure is simple, processing and manufacturing are convenient, and the cost is low.

Description

Technical Field

[0001] This utility model belongs to the field of finned tube processing technology, specifically relating to a complete system for continuous processing of finned tubes. Background Technology

[0002] Finned tubes are key components in heat exchangers. Their main function is to facilitate the exchange of heat between two media inside the shell. They can be used in heat exchange components such as evaporators and condensers in air conditioning systems.

[0003] In existing finned tube processing, a batch of finned tubes is typically processed in one step and then lifted to the next step using a lifting device. This process results in discontinuous processing and reduced production efficiency. Therefore, this invention provides a complete system that enables continuous processing of finned tubes and improves processing efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a complete system for continuous processing of finned tubes, which solves the problem of discontinuous processing of existing finned tubes and reduced production efficiency.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] This utility model provides a complete system for continuous processing of finned tubes, including:

[0007] The feeding device includes a first feeding component and a second feeding component;

[0008] A straightening device is disposed between the first feeding assembly and the second feeding assembly. The straightening device is used to straighten the finned tube fed by the first feeding assembly, and the straightened finned tube is fed to the second feeding assembly.

[0009] A conveying device is disposed at the discharge end of the second feeding assembly;

[0010] A length-fixing device is provided on one side of the conveying device. The length-fixing device is used to push the finned tube on the conveying device so that one end of the finned tube is in a flat state.

[0011] A cutting device is disposed opposite to the length-fixing device on the other side of the conveying device, and is used to cut the other end of the finned tube;

[0012] A chamfering device is located on the same side as the cutting device. The chamfering device is used to chamfer the inner and outer ends of the cut finned tube.

[0013] Furthermore, the first feeding component includes:

[0014] A conveying platform, wherein the top surface of the conveying platform is inclined.

[0015] A conveying guide rail is provided on one side of the bottom end of the conveying platform. A driving cylinder is provided on one side of the conveying guide rail along its length direction. The driving cylinder is used to drive the conveying guide rail to reciprocate along the length direction of the conveying platform.

[0016] The pusher is provided in multiple forms and is evenly distributed along the length of the top end face of the conveying platform. The pusher includes a baffle block and a first pusher cylinder disposed on one side of the baffle block. The conveying platform is provided with an embedded through hole. The first pusher cylinder is inverted in the embedded through hole. The top ends of the baffle block and the telescopic rod of the first pusher cylinder are also inclined.

[0017] Furthermore, the straightening device includes a lower pressure roller group and an upper pressure roller group that moves longitudinally relative to the lower pressure roller group. The lower pressure roller group includes a plurality of parallel and inclined active rollers and a driving member that drives the plurality of active rollers to rotate synchronously. The upper pressure roller group includes driven rollers that correspond one-to-one with the active rollers and a first lifting member that drives the driven rollers to move longitudinally. The driven rollers are also inclined and in the opposite direction to the inclination of the active rollers.

[0018] Furthermore, the second feeding assembly includes a conveying platform with an inclined top, a supporting guide rail disposed at the discharge end of the conveying platform, and a conveying roller assembly disposed on one side of the supporting guide rail. The top of the conveying platform is provided with an embedding groove, and the bottom end of the embedding groove is provided with a plurality of second pushing cylinders for lifting the finned tube along its length direction. The supporting guide rail is provided with a plurality of cylinders and is distributed at intervals along the length of the conveying platform. The conveying roller assembly includes a lower driving roller and an upper driven roller that is above the lower driving roller and can move longitudinally.

[0019] Furthermore, the conveying device includes at least two rows of movable support plates arranged in parallel to each other and a driving member that drives the at least two rows of movable support plates to move. One end of each movable support plate in the length direction is located between two adjacent supporting guide rails. A fixed support plate is provided on one side of each movable support plate. Multiple toothed plates are provided on the upper surface of both the movable support plate and the fixed support plate along their length. Two adjacent toothed plates form oblique toothed grooves for placing finned tubes.

[0020] Furthermore, the length-fixing device includes a length-fixing plate and a length-fixing cylinder that drives the length-fixing plate to move laterally back and forth.

[0021] Furthermore, the cutting device includes a support frame, a cutting component, and a second lifting component mounted on the support frame for driving the cutting component to move longitudinally. The cutting component includes a cutting wheel and a cutting motor that drives the cutting wheel to rotate.

[0022] Furthermore, it also includes a clamping member for fixing the end of the finned tube to be cut, the clamping member being located on one side of the feed end of the cutting device.

[0023] Furthermore, the chamfering device includes a tool holder and a drive motor that drives the tool holder to rotate, and the tool holder is provided with an inner chamfering tool and an outer chamfering tool.

[0024] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0025] This utility model discloses a complete system for continuous processing of finned tubes. The system comprises a feeding device, a straightening device, a conveying device, a length-fixing device, a cutting device, and a chamfering device arranged sequentially along the processing steps. The feeding device includes a first feeding assembly and a second feeding assembly, with the straightening device positioned between them. The first feeding assembly conveys the finned tubes to the straightening device, and the straightened finned tubes are then conveyed to the second feeding assembly, and subsequently to the conveying device. During conveying, the length-fixing device sets the length of the finned tubes, the cutting device cuts them to equal length, and the chamfering device performs internal and external chamfering on the cut finned tubes. Finally, the system is conveyed to the next workstation. This continuous processing system for finned tubes enables uninterrupted and continuous conveying and processing of finned tubes, improving processing efficiency; it also features a simple structure, ease of manufacturing, and low cost. Attached Figure Description

[0026] The following sections will describe some specific embodiments of the present invention in a detailed manner by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or components. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:

[0027] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the present invention;

[0028] Figure 2 This is a schematic diagram of the structure of the first feeding assembly in a preferred embodiment of the present invention;

[0029] Figure 3 This is a cross-sectional view of the structure of the first feeding assembly of a preferred embodiment of the present invention;

[0030] Figure 4 This is a schematic diagram of the structure of the second feeding component in a preferred embodiment of the present invention;

[0031] Figure 5 This is a schematic diagram of the cooperative relationship between the first feeding component and the straightening device in a preferred embodiment of the present invention;

[0032] Figure 6 This is a schematic diagram illustrating the structure of the pressure wheel assembly according to a preferred embodiment of the present invention;

[0033] Figure 7 This is a schematic diagram illustrating the upper pressure roller assembly structure of a preferred embodiment of this utility model;

[0034] Figure 8 This is a schematic diagram of the cooperation relationship between the second feeding component and the conveying device in a preferred embodiment of this utility model;

[0035] Figure 9 This is a structural schematic diagram of the cooperation relationship between the drive shaft and the movable support plate in a preferred embodiment of this utility model;

[0036] Figure 10 This is a schematic diagram of the cutting device according to a preferred embodiment of the present invention;

[0037] Figure 11 yes Figure 8 Enlarged view in the image.

[0038] The reference numerals in the attached figures are explained as follows:

[0039] 1. Feeding device;

[0040] 11. First feeding assembly; 111. First conveying platform; 112. Conveying guide rail; 113. Pushing component; 1131. Partition block; 1132. First pushing cylinder;

[0041] 12. Second feeding assembly; 121. Second conveying platform; 122. Supporting guide rail; 123. Conveying roller assembly; 1231. Lower driving roller; 1232. Upper driven roller; 124. Second push cylinder;

[0042] 2. Straightening device; 21. Lower pressure roller assembly; 211. Drive roller; 212. Drive component; 22. Upper pressure roller assembly; 221. Driven roller; 222. First lifting component;

[0043] 3. Conveying device; 31. Movable support plate; 32. Fixed support plate; 33. Toothed plate; 34. Helical toothed groove; 35. Second driving component; 351. Drive shaft; 352. Second drive motor; 353. Connecting block;

[0044] 4. Length-fixing device; 41. Length-fixing plate; 42. Length-fixing cylinder;

[0045] 5. Cutting device; 51. Support frame; 52. Cutting part; 521. Cutting wheel; 522. Cutting motor; 53. Second lifting part; 54. Clamping part;

[0046] 6. Chamfering device; 61. Tool holder; 62. Third drive motor; 63. Inner chamfering tool; 64. Outer chamfering tool;

[0047] 7. Install through holes;

[0048] 8. Finned tube; 9. Drive cylinder;

[0049] 10. Embedded slot. Detailed Implementation

[0050] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0051] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0052] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0053] refer to Figure 1 This utility model provides a complete system for continuous processing of finned tubes, including a feeding device 1, a straightening device 2, a conveying device 3, a length-fixing device 4, a cutting device 5, and a chamfering device 6 arranged sequentially along the processing steps. The feeding device 1 includes a first feeding assembly 11 and a second feeding assembly 12; the straightening device 2 is disposed between the first feeding assembly 11 and the second feeding assembly 12; the conveying device 3 is disposed at the discharge end of the second feeding assembly 12; the length-fixing device 4 and the cutting device 5 are disposed opposite each other on both sides of the transmission device; the chamfering device 6 is located on the same side as the cutting device 5 and is used to chamfer the cut finned tubes 8.

[0054] refer to Figures 1-3The first feeding assembly 11 includes a first conveying platform 111, a conveying guide rail 112 disposed on one side of the bottom end of the first conveying platform 111, and a pusher 113. The top surface of the first conveying platform 111 is inclined, which facilitates the rolling of the finned tube 8 after it is placed on the first conveying platform 111. Multiple pushers 113 are evenly distributed along the length of the top surface of the first conveying platform 111. Each pusher 113 includes a baffle block 1131 disposed at the lower end of the inclined surface of the first conveying platform 111 and a first pusher cylinder 1132. 132 is located on the lower end of the partition block 1131 away from the inclined surface of the conveying platform. The first conveying platform 111 is provided with an embedded through hole 7. The first push cylinder 1132 is inverted in the embedded through hole 7. The top ends of the extension rods of the partition block 1131 and the first push cylinder 1132 are also inclined and have the same inclination angle as the top end face of the first conveying platform 111. The partition block 1131 is used to block the finned tubes 8 that roll down to the lower end of the first conveying platform 111. Then, the first push cylinder 1132 pushes the finned tubes 8 one by one upward and rolls them down into the conveying guide rail 112 through the upper end face of the partition block 1131.

[0055] refer to Figure 1 , Figure 2 and Figure 4 The length of the conveying guide rail 112 is less than the length of the finned tube 8. The end of the finned tube 8 that rolls into the conveying guide rail 112 is located outside the conveying guide rail 112, which facilitates the subsequent conveying of the finned tube 8 into the straightening device 2. A drive cylinder 9 is provided on the side of the conveying guide rail 112 away from the straightening device 2. The drive cylinder 9 is used to drive the conveying guide rail 112 to move back and forth along the length direction of the first conveying platform 111, thereby realizing the conveying of the finned tubes 8 one by one into the straightening device 2. The first feeding assembly 11 of this structure is simple and can realize the continuous conveying of the finned tubes 8 one by one.

[0056] refer to Figure 5 , Figure 6 and Figure 7The straightening device 2 is used to straighten the finned tubes 8 fed by the first feeding assembly 11. The straightened finned tubes 8 are then fed to the second feeding assembly 12. The straightening device 2 includes a lower pressure roller group 21 and an upper pressure roller group 22 that moves longitudinally relative to the lower pressure roller group 21. The lower pressure roller group 21 includes multiple parallel and inclined drive rollers 211 and a drive member 212 that drives the multiple drive rollers 211 to rotate synchronously. The drive member 212 includes a sprocket and chain assembly connecting two adjacent drive rollers 211 and a drive motor that drives the sprocket and chain to work, thereby driving the multiple drive rollers 211 to rotate. The upper pressure roller group 22 includes driven rollers 221 that correspond one-to-one with the drive rollers 211 and a first lifting member 222 that drives the driven rollers 221 to move longitudinally. The driven rollers 221 are also inclined and in the opposite direction to the inclination of the drive rollers 211. When the straightening device 2 of this structure is working, it can straighten the finned tube 8 during the conveying process, and the straightened finned tube 8 enters the second feeding assembly 12.

[0057] refer to Figure 1 and Figure 4 The second feeding assembly 12 includes a second conveying platform 121 with an inclined top, a supporting guide rail 122 disposed at the discharge end of the second conveying platform 121, and a conveying roller assembly 123 disposed on one side of the supporting guide rail 122. The top of the second conveying platform 121 is provided with an embedding groove 10, and the bottom end of the embedding groove 10 is provided with a plurality of second pushing cylinders 124 for lifting the finned tube 8 along its length. The supporting guide rail 122 is provided with a plurality of cylinders spaced apart along the length of the second conveying platform 121. The conveying roller assembly 123 includes a lower driving roller 1231 and an upper driven roller 1232 located above the lower driving roller 1231 and capable of longitudinal movement. During operation, the finned tube 8 is pushed by the second push cylinder 124, causing the finned tube 8 to roll into the support guide rail 122. The end part of the finned tube 8 is placed on the lower drive roller 1231. At this time, the finned tube 8 is moved along the support guide rail 122 with the cooperation of the lower drive roller 1231 and the upper driven roller 1232, which facilitates the subsequent conveying device 3 to pick up and convey the finned tube 8.

[0058] refer to Figure 8 and Figure 9The conveying device 3 includes at least two rows of movable support plates 31 arranged parallel to each other and a second driving member 35 that drives the at least two rows of movable support plates 31 to move. One end of each movable support plate 31 is located between two adjacent supporting guide rails 122. A fixed support plate 32 is provided on one side of each movable support plate 31 to support the conveyed finned tube 8, facilitating the conveying of the finned tube 8 by the movable support plate 31. Multiple toothed plates 33 are provided along the length of the upper end surfaces of both the movable support plate 31 and the fixed support plate 32. Two adjacent toothed plates 33 form an oblique toothed groove 34 for placing the finned tube 8. The oblique toothed groove 34 facilitates the positioning and fixing of the finned tube 8, ensuring that the finned tube 8 moves forward along the conveying direction. The second driving component 35 includes a drive shaft 351 and a second drive motor 352 that drives the drive shaft 351 to rotate. A connecting component connected to the movable support plate 31 is provided on the drive shaft 351. The connecting component includes opposing connecting blocks 353, and the end of the movable support plate 31 is hinged between the two connecting blocks 353. During operation, when the movable support plate 31 is driven up and down by the second driving component 35, the finned tube 8 on the support rail 122 can be picked up and transferred to the movable support plate 31. Subsequently, under the action of the movable support plate 31 and the fixed support plate 32, the finned tube 8 is sequentially conveyed to the length-fixing device 4, the cutting device 5, and the chamfering device 6 for processing.

[0059] refer to Figure 8 The length-fixing device 4 includes a length-fixing plate 41 and a length-fixing cylinder 42 that drives the length-fixing plate 41 to move laterally back and forth. When the conveying device 3 conveys each finned tube 8 to the length-fixing device 4, the length-fixing cylinder 42 drives the length-fixing plate 41 to push the end of the finned tube 8, so that the end of the finned tube 8 is in a flat state. When the subsequent cutting device 5 cuts the other end of the finned tube 8, it ensures that the length of the cut finned tube 8 is the same.

[0060] refer to Figure 8 , Figure 10 and Figure 11 The cutting device 5 includes a support frame 51, a cutting component 52, and a second lifting component 53 mounted on the support frame 51 for driving the cutting component 52 to move longitudinally. The cutting component 52 includes a cutting wheel 521 and a cutting motor 522 that drives the cutting wheel 521 to rotate. When cutting the finned tube 8, the second lifting component 53 drives the cutting component 52 to move downward, thereby realizing the cutting of the finned tube 8. It also includes a clamping component 54 for fixing the end of the finned tube 8 to be cut. The clamping component 54 is located on one side of the feed end of the cutting device 5. The clamping component 54 adopts a cylinder jaw. The clamping component 54 fixes the finned tube 8 to be cut, so that the finned tube 8 is not easy to move during cutting, which facilitates the cutting component 52 to cut the finned tube 8.

[0061] refer to Figure 8The chamfering device 6 and the cutting device 5 are located on the same side. The chamfering device 6 includes a knife holder 61 and a third drive motor 62 that drives the knife holder 61 to rotate. The knife holder 61 is equipped with an inner chamfering knife 63 and an outer chamfering knife 64. The third drive motor 62 drives the knife holder 61, which is equipped with an inner chamfering knife 63 and an outer chamfering knife 64, to rotate, which can simultaneously perform inner and outer chamfering on the finned tube 8, thereby improving the chamfering efficiency. When performing inner and outer chamfering, it is also fixed by a fastener (not shown in the figure).

[0062] In summary, this complete system for continuous processing of finned tubes 8 can achieve uninterrupted and continuous conveying and processing of finned tubes 8, improving processing efficiency; moreover, it has a simple structure, is easy to process and manufacture, and has a low cost.

[0063] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the protection scope of this utility model.

Claims

1. A complete system for continuous processing of finned tubes, characterized in that, include: The feeding device (1) includes a first feeding component (11) and a second feeding component (12). A straightening device (2) is provided between the first feeding assembly (11) and the second feeding assembly (12). The straightening device (2) is used to straighten the finned tube (8) fed by the first feeding assembly (11). The straightened finned tube (8) is then fed to the second feeding assembly (12). Conveying device (3), the conveying device (3) is disposed at the discharge end of the second feeding assembly (12); A length-fixing device (4) is provided on one side of the conveying device (3). The length-fixing device (4) is used to push the finned tube (8) on the conveying device (3) so that one end of the finned tube (8) is in a flat state. The cutting device (5) is located opposite to the length-fixing device (4) on the other side of the conveying device (3) and is used to cut the other end of the finned tube (8). The chamfering device (6) is located on the same side as the cutting device (5). The chamfering device (6) is used to chamfer the inner and outer ends of the finned tube (8) after it has been cut.

2. The finned tube continuous processing system according to claim 1, characterized in that, The first feeding assembly (11) includes: The first conveying platform (111) has an inclined top surface. A conveying guide rail (112) is provided on one side of the bottom end of the first conveying platform (111). A driving cylinder (9) is provided on one side of the length direction of the conveying guide rail (112). The driving cylinder (9) is used to drive the conveying guide rail (112) to move back and forth along the length direction of the first conveying platform (111). The pusher (113) is provided in multiple forms and is evenly distributed along the length direction of the top end face of the first conveying platform (111). The pusher (113) includes a baffle block (1131) and a first pusher cylinder (1132) provided on one side of the baffle block (1131). The first conveying platform (111) is provided with an embedded through hole (7). The first pusher cylinder (1132) is inverted in the embedded through hole (7). The top ends of the telescopic rods of the baffle block (1131) and the first pusher cylinder (1132) are also inclined.

3. The complete system for continuous processing of finned tubes according to claim 1 or 2, characterized in that, The straightening device (2) includes a lower pressure roller group (21) and an upper pressure roller group (22) that moves longitudinally relative to the lower pressure roller group (21). The lower pressure roller group (21) includes a plurality of parallel and inclined active rollers (211) and a drive member (212) that drives the plurality of active rollers (211) to rotate synchronously. The upper pressure roller group (22) includes a driven roller (221) that corresponds one-to-one with the active roller (211) and a first lifting member (222) that drives the driven roller (221) to move longitudinally. The driven roller (221) is also inclined and in the opposite direction to the inclination of the active roller (211).

4. The complete finned tube continuous processing system according to claim 2, characterized in that, The second feeding assembly (12) includes a second conveying platform (121) with an inclined top, a support guide rail (122) disposed at the discharge end of the second conveying platform (121), and a conveying roller group (123) disposed on one side of the support guide rail (122). The top of the second conveying platform (121) is provided with an embedding groove (10). The bottom end of the embedding groove (10) is provided with a plurality of second push cylinders (124) for lifting the finned tube (8) along its length direction. The support guide rail (122) is provided with a plurality of cylinders and is distributed at intervals along the length of the first conveying platform (111). The conveying roller group (123) includes a lower driving roller (1231) and an upper driven roller (1232) that is above the lower driving roller (1231) and can move longitudinally.

5. The finned tube continuous processing system according to claim 4, characterized in that, The conveying device (3) includes at least two rows of movable support plates (31) arranged in parallel to each other and a second driving member (35) that drives at least two rows of movable support plates (31) to move. One end of each movable support plate (31) in the length direction is located between two adjacent supporting guide rails (122). A fixed support plate (32) is provided on one side of each movable support plate (31). Multiple toothed plates (33) are provided on the upper end surfaces of the movable support plate (31) and the fixed support plate (32) along their length. Two adjacent toothed plates (33) form oblique toothed grooves (34) for placing finned tubes (8).

6. The finned tube continuous processing system according to claim 5, characterized in that, The length-fixing device (4) includes a length-fixing plate (41) and a length-fixing cylinder (42) that drives the length-fixing plate (41) to move laterally back and forth.

7. The finned tube continuous processing system according to claim 6, characterized in that, The cutting device (5) includes a support frame (51), a cutting component (52), and a second lifting component (53) disposed on the support frame (51) for driving the cutting component (52) to move longitudinally. The cutting component (52) includes a cutting wheel (521) and a cutting motor (522) for driving the cutting wheel (521) to rotate.

8. The finned tube continuous processing system according to claim 7, characterized in that, It also includes a clamping member (54) for fixing the end of the finned tube (8) to be cut, the clamping member (54) being located on one side of the feed end of the cutting device (5).

9. The complete system for continuous processing of finned tubes according to any one of claims 6-8, characterized in that, The chamfering device (6) includes a tool holder (61) and a third drive motor (62) that drives the tool holder (61) to rotate. The tool holder (61) is provided with an inner chamfering tool (63) and an outer chamfering tool (64).

Images