Connector core and rubber tube assembly tool
By designing a tooling system for assembling the connector core and the hose, and using components such as sleeves, nylon blocks, and clamps, the problems of low efficiency and unstable quality in manual assembly were solved, achieving stable assembly of the connector core and the hose, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI FIRST HYDRAULIC
- Filing Date
- 2025-04-16
- Publication Date
- 2026-04-28
AI Technical Summary
In the existing technology, the assembly of the connector core and the hose mainly relies on manual operation, which leads to low assembly efficiency and unstable product quality, and is prone to errors and rework, increasing production costs.
A fitting for assembling a connector core and a hose was designed, including components such as a sleeve, a nylon block, and a clamp. By optimizing the shape and material of the clamp, the fitting core is ensured to be stable and reliable during assembly, reducing errors and improving assembly accuracy.
This achieves stable assembly of the connector core and the hose, reduces assembly errors, improves production efficiency and product quality, and reduces time and costs.
Smart Images

Figure CN224169669U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical manufacturing technology, and in particular to a tooling for assembling a connector core and a rubber hose. Background Technology
[0002] When assembling the connector core and hose, it's crucial to ensure the hose is positioned correctly on the connector core, and the angles of the connector cores at both ends of the hose must be within tolerance. Currently, manual assembly is commonly used. First, the insertion depth is marked on the hose. The connector core is placed on a soft pad, and the hose is forcefully inserted into the connector core with both hands until it reaches the marked position. The insertion depth and the angles of the connector cores are typically determined by marking lines. However, manual assembly is tiring, inefficient, and prone to quality issues. Rework and scrapping of defective products increase production costs. Utility Model Content
[0003] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a tooling for assembling a connector core and a hose.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a fitting for assembling a connector core and a rubber tube, comprising a connector core, a sleeve disposed at one end of the connector core, and a rubber tube disposed at the end of the connector core away from the sleeve, wherein a nylon block is mounted on the rubber tube, and a clamping plate is provided on the outer surface of the nylon block.
[0005] Furthermore, the number of nylon blocks is two, with the two nylon blocks respectively located on the left and right sides of the hose. The number of clamps corresponds to the number of nylon blocks, with the two clamps respectively located on the outer surface of the two nylon blocks.
[0006] Furthermore, the nylon block is disposed around the outer surface of the tubing.
[0007] Furthermore, the connector core and the sleeve are detachably connected.
[0008] Furthermore, the connector core is provided with a collar, and the sleeve is provided with a groove. The connector core and the sleeve can be detachably connected by the collar and the groove engaging.
[0009] Furthermore, a first blind hole is formed on the outer surface of the connector core, and a second blind hole is formed on the collar. The position of the second blind hole corresponds to the position of the first blind hole. An elastic connector and a limiting member are provided in the second blind hole. One end of the elastic connector is connected to the hole wall of the second blind hole, and the other end of the elastic connector is connected to the limiting member. At least part of the limiting member is exposed to the outside through the second blind hole and can extend into the first blind hole.
[0010] Furthermore, the connector core and the sleeve are threaded together.
[0011] Furthermore, a base plate is mounted on the outer surface of the sleeve.
[0012] Furthermore, the sleeve has a through hole.
[0013] Furthermore, the location of the slot corresponds to the location of the collar, and the slot is annular.
[0014] Furthermore, a fastening connector is provided between the sleeve and the base plate, and the fastening connector is made of silicone or rubber material.
[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0016] This utility model's fitting for assembling a connector core and hose employs a structural design suited to the connector core's shape, making the fixture more stable and reliable when supporting the connector core. By optimizing the fixture's shape, size, and material, it can effectively support connector core workpieces of different specifications and weights, ensuring no shaking occurs during assembly. Simultaneously, through a reasonable structural design and the selection and matching of the collar, assembly errors are significantly reduced, and the assembly depth and angle are more stable during connector core assembly, thereby improving material processing efficiency and stability, helping to accelerate production progress and improve overall work efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the assembly tooling for the connector core and the hose of this utility model;
[0018] Figure 2 for Figure 1 The figure shows a cross-sectional view of the fitting assembly tool for the connector core and hose.
[0019] Legend: 1-Connector core, 2-Collar ring, 3-Sleeve, 4-Base plate, 5-Clamping plate, 6-Nylon block, 7-Hose. Detailed Implementation
[0020] Please see Figures 1-2 This utility model provides a fitting for assembling a connector core and a rubber hose, including a connector core 1, a sleeve 3 disposed at one end of the connector core, and a rubber hose 7 disposed at the end of the connector core away from the sleeve. A nylon block 6 is installed on the rubber hose, and a clamping plate 5 is provided on the outer surface of the nylon block.
[0021] In one embodiment, two nylon blocks are provided, one on the left and one on the right side of the hose, respectively. The number of clamps corresponds to the number of nylon blocks, and the two clamps are provided on the outer surface of the two nylon blocks.
[0022] In one embodiment, the nylon block is disposed around the outer surface of the tubing.
[0023] In one embodiment, the connector core and the sleeve are detachably connected. It is understood that the detachable connection can be achieved through methods including, but not limited to, snap-fit, plug-in, or threaded connections.
[0024] In one embodiment, the connector core is provided with a collar 2, and the sleeve is provided with a groove. The connector core and the sleeve are detachably connected through the engagement of the collar and the groove. In another embodiment, to improve the connection stability between the connector core and the collar, a first blind hole is formed on the outer surface of the connector core, and a second blind hole is formed on the collar. The position of the second blind hole corresponds to the position of the first blind hole. An elastic connector and a limiting member are provided within the second blind hole. One end of the elastic connector is connected to the wall of the second blind hole, and the other end is connected to the limiting member. At least a portion of the limiting member is exposed to the outside through the second blind hole and can extend into the first blind hole. Specifically, the limiting member is a spherical structure, and the elastic connector is a spring. It is understood that the elastic connector can also be a columnar structure made of silicone or rubber material.
[0025] In one embodiment, the number of first blind holes is multiple, and the number of second blind holes corresponds to the number of first blind holes.
[0026] Understandably, during the assembly of the connector core and the collar, the limiting member is compressed by the outer surface of the connector core, causing the elastic connector to be compressed. When the positions of the second blind hole and the first blind hole correspond, at least a portion of the limiting member is exposed to the outside through the second blind hole and can extend into the first blind hole. At this time, the connector core and the collar are assembled in place. On the one hand, this can improve the connection stability of the connector core and the collar, and on the other hand, it can remind the user that the connector core and the collar have been assembled in place.
[0027] In one embodiment, the connector core and the sleeve are threaded together.
[0028] In one embodiment, a base plate 4 is mounted on the outer surface of the sleeve.
[0029] In one embodiment, the sleeve has a through hole.
[0030] In one embodiment, the slot is positioned corresponding to the collar, and the slot is annular.
[0031] In one embodiment, a fastening connector is sandwiched between the sleeve and the base plate, the fastening connector being made of silicone or rubber material.
[0032] Specifically, in this utility model, the connector core and hose assembly fixture are as follows: the connector core 1 is clamped on the collar 2 and placed vertically; the collar 2 is placed in the circular slot of the sleeve 3; the clamping plate 5 is divided into left and right clamping plates, which respectively clamp the left and right nylon blocks 6; the left and right nylon blocks 6 clamp the hose 7; the clamping plate 5 is connected to the cylinder module; and the base plate 4 and the sleeve 3 are connected together by welding.
[0033] This utility model discloses a fitting for assembling a connector core and a hose. Its design facilitates the assembly and positioning of the connector core and hose, enabling rapid positioning, clamping, and processing during manufacturing, thus supporting intelligent manufacturing in factories. The fitting is made of robust and durable materials to ensure it is not easily deformed or damaged during use. The design of the fitting prioritizes ease of use and efficiency. This assembly and positioning structure effectively prevents the connector core and hose from moving or misaligning during processing. The combination of nylon block clamping and fitting core positioning effectively reduces processing steps, making product processing more stable; it also reduces time costs and improves the convenience of production and processing.
[0034] The working principle of the connector core and hose assembly fixture of this utility model is as follows: It is designed with a positioning structure specifically suitable for circles. The working principle is mainly to provide effective support and guarantee for positioning, clamping and processing during assembly by realizing functions such as positioning and support, stability and protection, as well as convenience and efficiency.
[0035] The working method of the fitting for assembling the hose and the hose of this utility model is as follows: the hose fitting is placed on the collar by manual or robot personnel, the hose is placed between two nylon blocks, the hydraulic clamping plate drives the two pressure heads of the nylon blocks to clamp the hose, and the hydraulic base plate drives the sleeve to assemble the fitting and the hose.
[0036] This utility model's fitting for assembling a connector core and hose employs a structural design suited to the connector core's shape, making the fixture more stable and reliable when supporting the connector core. By optimizing the fixture's shape, size, and material, it can effectively support connector core workpieces of different specifications and weights, ensuring no shaking occurs during assembly. Simultaneously, through a reasonable structural design and the selection and matching of the collar, assembly errors are significantly reduced, and the assembly depth and angle are more stable during connector core assembly, thereby improving material processing efficiency and stability, helping to accelerate production progress and improve overall work efficiency.
[0037] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may use the disclosed technical content to make changes or modifications to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the scope of the utility model's technical solution, still fall within the protection scope of this utility model's technical solution. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through specific circumstances.
Claims
1. A tooling for assembling a connector core and a hose, characterized in that: It includes a connector core, a sleeve located at one end of the connector core, and a rubber tube located at the end of the connector core away from the sleeve. A nylon block is installed on the rubber tube, and a clamp is provided on the outer surface of the nylon block.
2. The fitting for assembling the connector core and hose according to claim 1, characterized in that: The number of nylon blocks is two, and the two nylon blocks are respectively located on the left and right sides of the hose. The number of clamps corresponds to the number of nylon blocks, and the two clamps are respectively located on the outer surface of the two nylon blocks.
3. The fitting for assembling the connector core and hose according to claim 1, characterized in that: The nylon block is arranged around the outer surface of the tubing.
4. The fitting for assembling the connector core and hose according to claim 1, characterized in that: The connector core and the sleeve are detachably connected.
5. The fitting for assembling the connector core and hose according to claim 4, characterized in that: The connector core is provided with a collar, and the sleeve is provided with a groove. The connector core and the sleeve can be detachably connected by the collar and the groove engaging.
6. The fitting for assembling the connector core and hose according to claim 4, characterized in that: The connector core and the sleeve are threaded together.
7. The fitting for assembling the connector core and hose according to claim 1, characterized in that: A base plate is installed on the outer surface of the sleeve.
8. The fitting for assembling the connector core and hose according to claim 1, characterized in that: The sleeve has a through hole.
9. The fitting for assembling the connector core and hose according to claim 5, characterized in that: The slot is positioned corresponding to the collar, and the slot is circular.
10. The fitting for assembling the connector core and hose according to claim 7, characterized in that: A fastening connector is provided between the sleeve and the base plate, and the fastening connector is made of silicone or rubber material.