Puller overhaul stand for zipper production

Abstract

The utility model relates to the technical field of puller overhaul stands, in particular to a puller overhaul stand for zipper production, which comprises a stand box, the stand box comprises a box shell and a top cover, the top cover is fixedly mounted on the upper end face of the box shell, a first storage groove and a second storage groove are formed in the top cover, a detection box is mounted in the first storage groove, and a detection groove is formed in the second storage groove. A maintenance table is installed in the second storage groove, a driving part for driving the detection box and the maintenance table to synchronously ascend and descend is fixedly installed in the box shell, and an equipment cover capable of being opened in an overturning mode is installed on the upper end face of the detection box. According to the puller overhaul stand for zipper production, the detection function and the maintenance function of the puller are integrated, synchronous lifting of the detection box and the maintenance stand is achieved through the driving part, and operation convenience and comfort are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of zipper head inspection and repair benches, and in particular to a zipper head inspection and repair bench for zipper production. Background Technology

[0002] In the zipper manufacturing process, the quality of the zipper pull directly affects the zipper's performance and overall quality. Therefore, comprehensive and accurate testing and timely and effective maintenance of the zipper pull are crucial.

[0003] Currently, the inspection and maintenance of zipper pulls are often carried out separately. The inspection process is usually completed on a separate inspection station, while the maintenance work is carried out on a separate maintenance station. This makes it inconvenient to coordinate the two processes. Moreover, due to the separation of inspection and maintenance, the zipper pulls are frequently moved between two different work areas, which increases the complexity and time cost of the operation. At the same time, the zipper pulls are also prone to damage or loss during the transfer process.

[0004] Repair benches are typically equipped with basic repair tools such as pliers and screwdrivers, but lack a systematic storage design. These tools are placed haphazardly, and when needed, operators often have to spend a significant amount of time searching for the appropriate tool, greatly reducing repair efficiency.

[0005] The height of testing and maintenance benches is usually fixed and cannot be adjusted according to the operator's height and operating habits. This makes operators prone to fatigue during long working hours, affecting work efficiency and quality.

[0006] Traditional equipment also has serious shortcomings in terms of protection and storage functions. During the testing process, the zipper head may pop out due to excessive test pressure, but the testing table lacks corresponding protective devices, which can easily cause injury to the operator. Utility Model Content

[0007] This utility model solves the problems in related technologies and proposes a zipper head inspection table for zipper production.

[0008] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0009] A zipper head inspection and repair station for zipper production includes a station box, which comprises a shell and a top cover. The top cover is fixedly installed on the upper surface of the shell and has a first storage slot and a second storage slot. A testing box is installed in the first storage slot, and a repair table is installed in the second storage slot. A drive unit for synchronously raising and lowering the testing box and the repair table is fixedly installed in the shell. A flip-open device cover is installed on the upper surface of the testing box, and a testing component is fixedly installed on the lower surface of the device cover.

[0010] As a preferred embodiment, a discharge chute is provided on the side of the box shell away from the maintenance platform, and a number of guide sleeves are provided on the inner side of the bottom surface of the box shell for the maintenance platform to slide on, and the guide sleeves are fixedly connected to the box shell.

[0011] As a preferred embodiment, the testing box includes a box base and a horizontal platform plate. The horizontal platform plate is symmetrically installed on the upper surface of the box base and is slidably connected to the box base. A horizontal electric cylinder for driving the horizontal platform plate to move is also fixedly installed in the box base. A semi-circular baffle is fixedly installed on the upper surface of the horizontal platform plate.

[0012] As a preferred embodiment, the housing includes a base portion, a middle block portion, and a back plate portion. The middle block portion is symmetrically mounted on the upper end face of the base portion and is fixedly connected to the base portion. The back plate portion is fixedly mounted on the rear end face of the middle block portion.

[0013] As a preferred embodiment, a horizontal sliding groove is provided on the upper end face of the middle block, a guide strip that cooperates with the horizontal sliding groove is fixedly installed on the lower end face of the platform plate, an electromagnet is installed on the upper end face of the back plate, and a switch valve for controlling the electromagnet is also installed on the side of the back plate.

[0014] As a preferred embodiment, the maintenance platform includes a main housing, a storage housing, and a pull-out box. Several limiting slide rods that slide in cooperation with guide sleeves are fixedly installed on the lower end face of the main housing. The storage housing is integrally formed in the main housing, and the pull-out box is slidably installed in the storage housing.

[0015] As a preferred embodiment, the driving component includes a vertical electric cylinder and a linkage bending frame. The vertical electric cylinder is fixedly installed on the inner side of the bottom surface of the housing, and the linkage bending frame is installed on the output end of the vertical electric cylinder. The two ends of the linkage bending frame are fixedly connected to the side of the housing base and the lower end surface of the main housing, respectively.

[0016] As a preferred embodiment, the device cover includes a bending flip cover and a metal bracket that cooperates with an electromagnet. The metal bracket is installed on both sides of the rear end face of the bending flip cover, and the metal bracket is integrally formed with the bending flip cover.

[0017] As a preferred embodiment, the testing assembly includes a hydraulic cylinder and a testing platform. The hydraulic cylinder is fixedly mounted on the inner side of the bent flip cover, and the testing platform is fixedly mounted on the output end of the hydraulic cylinder.

[0018] Compared with existing technologies, the beneficial effects of this utility model are as follows: The zipper head inspection and repair bench of this application integrates the inspection and repair functions of zipper heads, and realizes the synchronous lifting and lowering of the inspection box and the repair bench through the drive component, which improves the convenience and comfort of operation. At the same time, through the mobility of the horizontal platform plate, the opening and closing control of the equipment cover, the storage function of the repair bench, and the performance testing of the test components, the inspection bench can efficiently and accurately complete the inspection and repair of zipper heads, thereby improving the quality and efficiency of zipper production. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a perspective view of the platform and drive unit cooperating in an embodiment of this utility model;

[0021] Figure 3 This is a perspective view of the upper side of the detection box in an embodiment of this utility model;

[0022] Figure 4 This is a perspective view of the lower side of the detection box in an embodiment of this utility model;

[0023] Figure 5 This is a perspective view of the repair station in an embodiment of this utility model;

[0024] Figure 6 This is a perspective view of the device cover and test components in conjunction in an embodiment of this utility model.

[0025] In the diagram: 1. Platform; 11. Box shell; 111. Discharge chute; 112. Guide sleeve; 12. Top cover; 121. First storage slot; 122. Second storage slot; 2. Testing box; 21. Box base; 211. Base section; 212. Middle block section; 213. Back plate section; 214. Horizontal slide; 215. Electromagnet; 216. Switch valve; 22. Horizontal platform plate; 220. Semi-circular baffle; 221. Guide bar; 23. Horizontal electric cylinder; 3. Maintenance table; 31. Main shell; 311. Limiting slide bar; 32. Storage shell; 33. Pull-out box; 4. Driving component; 41. Vertical electric cylinder; 42. Linkage bending frame; 5. Equipment cover; 51. Bending flip cover; 52. Metal bracket; 6. Testing assembly; 61. Hydraulic cylinder; 62. Testing pressure table. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0027] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0028] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0029] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0030] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0031] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0032] Reference Figure 1 , Figure 2 and Figure 3As shown, a zipper head inspection and repair bench for zipper production includes a bench box 1. The bench box 1 includes a shell 11 and a top cover 12. The top cover 12 is fixedly installed on the upper surface of the shell 11, and a first storage slot 121 and a second storage slot 122 are provided on the top cover 12. A testing box 2 is installed in the first storage slot 121, and a repair bench 3 is installed in the second storage slot 122. A drive component 4 for synchronously raising and lowering the testing box 2 and the repair bench 3 is fixedly installed in the shell 11. A flip-open device cover 5 is installed on the upper surface of the testing box 2, and a testing component 6 is fixedly installed on the lower surface of the device cover 5. By designing the bench box 1 with a structure in which the shell 11 and the top cover 12 cooperate, and by providing the first storage slot 121 and the second storage slot 122 on the top cover 12, the testing box 2 and the repair bench 3 can be integrated into one bench box 1 during use. The drive component 4 enables synchronous raising and lowering of both, facilitating height adjustment according to the operator's needs and improving operational comfort and convenience. The testing box 2 is designed for the stable installation of the equipment cover 5. The equipment cover 5 can be flipped open, allowing the testing components 6 on it to be stably flipped up for testing. When not in use, it can be flipped back for storage, facilitating stable pressure testing of the sliders. The repair platform 3 is used for repairing defective sliders. A discharge chute 111 is provided on the side of the housing 11 away from the repair platform 3, and several guide sleeves 112 are provided on the inner bottom surface of the housing 11 for the sliding installation of the repair platform 3. The guide sleeves 112 are fixedly connected to the housing 11. The discharge chute 111 facilitates the discharge of tested or repaired sliders, and the guide sleeves 112 provide stable guidance for the sliding of the repair platform 3, ensuring the smoothness of its lifting and lowering process.

[0033] Reference Figure 2 , Figure 3 and Figure 4As shown, the testing box 2 includes a base 21 and a horizontal platform plate 22. The horizontal platform plate 22 is symmetrically mounted on the upper surface of the base 21 and is slidably connected to the base 21. A horizontal electric cylinder 23 for driving the horizontal platform plate 22 is also fixedly installed in the base 21. A semi-circular baffle 220 is fixedly installed on the upper surface of the horizontal platform plate 22. By designing the testing box 2 with a structure in which the base 21 and the horizontal platform plate 22 cooperate, it is convenient for the two sets of horizontal platform plates 22 on the base 21 to move under the drive of the horizontal electric cylinder 23 during use. When testing is required, the two ends of the horizontal platform plates 22 can be joined together, and when not in use, they can be slid open. The semi-circular baffle 220 can protect the testing process of the probe. The housing 21 includes a base portion 211, a middle block portion 212, and a back plate portion 213. The middle block portion 212 is symmetrically mounted on the upper surface of the base portion 211 and is fixedly connected to the base portion 211. The back plate portion 213 is fixedly mounted on the rear end surface of the middle block portion 212. The housing 21 adopts a structural design of base portion 211, middle block portion 212, and back plate portion 213, making the structure of the housing 21 more stable. The middle block portion 212 provides reliable support for the installation of components such as the platform plate 22. A gap is provided between the two sets of middle blocks 212 to allow the test assembly 6 to be flipped and stored. At the same time, when not being tested, the platform plate 22 can also be stably stored on the upper surface of the middle block portion 212. The back plate portion 213 is used to assist in supporting the equipment cover 5. A horizontal groove 214 is provided on the upper end face of the middle block 212. A guide bar 221 that cooperates with the horizontal groove 214 is fixedly installed on the lower end face of the platform plate 22. An electromagnet 215 is installed on the upper end face of the back plate 213, and a switching valve 216 for controlling the electromagnet 215 is also installed on the side of the back plate 213. The cooperation of the horizontal groove 214 and the guide bar 221 ensures the smooth movement of the platform plate 22. The electromagnet 215 and the switching valve 216 can achieve stable magnetic fixation of the equipment cover 5 by controlling the on and off of the electromagnet 215, ensuring that the equipment cover 5 can be used stably after being flipped to the vertical position.

[0034] Reference Figure 1 and Figure 5 As shown, the repair table 3 includes a main housing 31, a storage shell 32, and a pull-out box 33. Several limiting slide rods 311, which slide and engage with guide sleeves 112, are fixedly installed on the lower end face of the main housing 31. The storage shell 32 is integrally formed within the main housing 31, and the pull-out box 33 is slidably installed within it. The structural design of the main housing 31, storage shell 32, and pull-out box 33 of the repair table 3 facilitates the storage of repair tools and parts. The engagement of the limiting slide rods 311 with the guide sleeves 112 ensures the stability of the repair table 3 during lifting. Repair tools can be directly accessed after the repair table 3 is raised, and can be stored away when not in use, making it very convenient to use.

[0035] Reference Figure 2 As shown, the driving component 4 includes a vertical electric cylinder 41 and a linkage bending frame 42. The vertical electric cylinder 41 is fixedly installed on the inner side of the bottom surface of the housing 11, and the linkage bending frame 42 is installed on the output end of the vertical electric cylinder 41. The two ends of the linkage bending frame 42 are fixedly connected to the side of the housing base 21 and the lower end surface of the main housing 31, respectively. The vertical electric cylinder 41 can simultaneously drive the detection box 2 and the maintenance platform 3 to rise and fall synchronously through the linkage bending frame 42, realizing the unified adjustment of the height of the two and improving the overall coordination and operating efficiency of the equipment.

[0036] Reference Figure 6 As shown, the equipment cover 5 includes a bent flip cover 51 and a metal bracket 52 that cooperates with an electromagnet 215. The metal bracket 52 is installed on both sides of the rear end face of the bent flip cover 51, and the metal bracket 52 is integrally formed with the bent flip cover 51. The design of the bent flip cover 51 and the metal bracket 52 of the equipment cover 5, together with the electromagnet 215, enables the reliable opening and use of the equipment cover 5, facilitating the testing of the slider. The testing assembly 6 includes a hydraulic cylinder 61 and a testing platform 62. The hydraulic cylinder 61 is fixedly installed on the inner side of the bent flip cover 51, and the testing platform 62 is fixedly installed on the output end of the hydraulic cylinder 61. The hydraulic cylinder 61 of the testing assembly 6 can drive the testing platform 62 to apply pressure to the slider, thereby testing the performance of the slider and ensuring its quality.

[0037] In this embodiment, during actual use, the vertical electric cylinder 41 is activated to drive the linkage bending frame 42 to rise. The linkage bending frame 42 then drives the testing box 2 and the maintenance platform 3 to rise synchronously. Next, the equipment cover 5 on the testing box 2 is flipped up, and the electromagnet 215 is activated to hold the cover 5 in place. The horizontal electric cylinder 23 is activated to merge the horizontal platform plates 22 at both ends together, allowing for further testing. The pull head to be tested is placed on the horizontal platform plate 22 of the testing box 2, and the hydraulic cylinder 61 is activated to drive the test pressure table 62 to apply pressure to the pull head for performance testing. After testing, the equipment cover 5 is opened, and the pull head is removed. If the pull head requires repair, it is placed on the maintenance platform 3, and repair tools and parts are taken out from the pull-out box 33 for repair. After repair, the pull head can be discharged through the discharge chute 111.

[0038] The above are preferred embodiments of this utility model. Those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments described above. Any obvious improvements, substitutions or modifications made by those skilled in the art based on this utility model shall fall within the protection scope of this utility model.

Claims

1. A zipper head inspection and repair table for zipper production, comprising a table box (1), characterized in that: The chassis (1) includes a chassis shell (11) and a top cover (12). The top cover (12) is fixedly installed on the upper surface of the chassis shell (11), and a first storage slot (121) and a second storage slot (122) are provided on the top cover (12). A test box (2) is installed in the first storage slot (121), and a maintenance table (3) is installed in the second storage slot (122). A drive unit (4) for synchronously raising and lowering the test box (2) and the maintenance table (3) is fixedly installed in the chassis shell (11). A flip-open device cover (5) is installed on the upper surface of the test box (2), and a test component (6) is fixedly installed on the lower surface of the device cover (5).

2. The zipper head inspection and repair table for zipper production according to claim 1, characterized in that: The side of the housing (11) away from the maintenance platform (3) is provided with a discharge chute (111), and the bottom surface of the housing (11) is provided with a number of guide sleeves (112) for the maintenance platform (3) to slide and install. The guide sleeves (112) are fixedly connected to the housing (11).

3. The zipper head inspection table for zipper production according to claim 2, characterized in that: The detection box (2) includes a box base (21) and a horizontal platform plate (22). The horizontal platform plate (22) is symmetrically installed on the upper surface of the box base (21) and is slidably connected to the box base (21). A horizontal electric cylinder (23) for driving the horizontal platform plate (22) to move is also fixedly installed in the box base (21). A semi-circular baffle (220) is fixedly installed on the upper surface of the horizontal platform plate (22).

4. The zipper head inspection table for zipper production according to claim 3, characterized in that: The housing (21) includes a base part (211), a middle block part (212) and a back plate part (213). The middle block part (212) is symmetrically installed on the upper end face of the base part (211) and the middle block part (212) is fixedly connected to the base part (211). The back plate part (213) is fixedly installed on the rear end face of the middle block part (212).

5. A zipper head inspection and repair table for zipper production according to claim 4, characterized in that: The upper end face of the middle block (212) is provided with a horizontal sliding groove (214), the lower end face of the water platform plate (22) is fixedly installed with a guide strip (221) that cooperates with the horizontal sliding groove (214), the upper end face of the back plate (213) is equipped with an electromagnet (215), and the side of the back plate (213) is also equipped with a switch valve (216) for controlling the electromagnet (215).

6. A zipper head inspection and repair table for zipper production according to claim 5, characterized in that: The maintenance platform (3) includes a main housing (31), a storage shell (32) and a pull-out box (33). The lower end face of the main housing (31) is fixedly installed with several limiting slide rods (311) that slide in cooperation with the guide sleeve (112). The storage shell (32) is integrally formed and disposed in the main housing (31). The pull-out box (33) is slidably installed in the storage shell (32).

7. A zipper head inspection and repair table for zipper production according to claim 6, characterized in that: The driving component (4) includes a vertical electric cylinder (41) and a linkage bending frame (42). The vertical electric cylinder (41) is fixedly installed on the inner side of the bottom surface of the housing (11). The linkage bending frame (42) is installed at the output end of the vertical electric cylinder (41), and the two ends of the linkage bending frame (42) are fixedly connected to the side of the housing base (21) and the lower end surface of the main housing (31), respectively.

8. A zipper head inspection and repair table for zipper production according to claim 7, characterized in that: The device cover (5) includes a bent flip cover (51) and a metal bracket (52) that cooperates with the electromagnet (215). The metal bracket (52) is installed on both sides of the rear end face of the bent flip cover (51), and the metal bracket (52) and the bent flip cover (51) are integrally formed.

9. A zipper head inspection and repair table for zipper production according to claim 8, characterized in that: The test assembly (6) includes a hydraulic cylinder (61) and a test pressure table (62). The hydraulic cylinder (61) is fixedly installed on the inner side of the bent flip cover (51), and the test pressure table (62) is fixedly installed on the output end of the hydraulic cylinder (61).

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