Energy-saving vibration system of distribution trolley
By installing an energy-saving vibration system on the fabric carrier and using a detachable mixing module and infrared sensor for control, the problems of material concentration and high energy consumption in the existing technology have been solved, achieving a highly efficient and energy-saving mixing effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN WEIKYONG MASCH CO LTD
- Filing Date
- 2023-12-11
- Publication Date
- 2026-04-28
AI Technical Summary
In the existing block forming process, the single-motor driven mixing device of the concrete placing vehicle causes problems such as material concentration and high energy consumption.
An energy-saving vibration system is adopted, including a stirring frame device and a stirring power device. The stirring frame device has several detachable stirring modules. The fixing and releasing of the stirring modules are controlled by infrared sensors and locking cylinders, which reduces the total mass and energy consumption of the stirring power device.
It improves material distribution efficiency, reduces energy consumption, minimizes material concentration, and enhances mixing performance.
Smart Images

Figure CN224170091U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of block forming technology, and in particular to an energy-saving vibration system for a fabric trolley. Background Technology
[0002] During the block forming process, materials are filled into the mold cavity using a material placing trolley. Existing material placing trolleys all use a single motor-driven mixing device. During material placement, the material on the front and back sides of the trolley inevitably tends to concentrate as the trolley moves. Moreover, because sufficient mixing power is required, a larger motor is needed to drive the mixing device, which increases the length of the material placing trolley. Utility Model Content
[0003] To overcome the technical defects of the existing technology, this utility model provides an energy-saving vibration system for a fabric trolley, which has high fabric efficiency, saves energy and has low vibration.
[0004] The technical solution adopted in this utility model is:
[0005] An energy-saving vibration system for a fabric trolley is mounted on a mixer truck frame, which forms a mixing chamber. A power mounting platform extends from the side of the mixing chamber. The energy-saving vibration system includes a mixing frame device and a mixing power device. The mixing power device is mounted on the power mounting platform. The mixing frame device slides along the mixer truck frame and extends into the mixing chamber. The mixing power device is driven by the mixing frame device. The mixing frame device has several mixing modules, and each mixing module is detachably connected to the mixing frame device.
[0006] Preferably, the stirring frame device includes a stirring sliding frame and several stirring modules. The stirring sliding frame is slidably mounted on the stirring vehicle frame. A stirring sliding rod extends from the stirring sliding frame and extends into the stirring chamber. Each of the stirring modules is slidably mounted on the stirring sliding rod. The stirring sliding frame is connected to the stirring power device.
[0007] Preferably, the stirring sliding frame further includes a plurality of stirring sliding rollers, each of the stirring sliding rollers being disposed on both sides of the stirring sliding frame, and the power mounting platform being provided with a plurality of reciprocating sliding rails, each of the stirring sliding rollers rolling on the corresponding reciprocating sliding rail.
[0008] Preferably, the stirring module includes an infrared sensor, a stirring rod, a stirring slider, and a locking cylinder. The infrared sensor points to the upper side of the stirring rod and is electrically connected to the locking cylinder. The stirring slider is provided with a stirring rail, and stirring sliders are installed at both ends of the stirring rod. The stirring sliders slide along the corresponding stirring rails. The locking cylinder is installed on the stirring rod, and the output end of the locking cylinder passes through the stirring rod and abuts against the stirring slider.
[0009] Preferably, the stirring power device includes a stirring motor, a stirring connecting rod, and a transmission disk. The transmission disk is installed at the output end of the stirring motor, one end of the stirring connecting rod is installed at an eccentric position on the transmission disk, and the other end of the stirring connecting rod is hinged to the stirring frame device.
[0010] The beneficial effects of this utility model are:
[0011] The mixer truck frame forms a mixing chamber, and a power mounting platform extends from the side of the mixing chamber. The energy-saving vibration system includes a mixing frame device and a mixing power device. The mixing power device is mounted on the power mounting platform. The mixing frame device slides along the mixer truck frame and extends into the mixing chamber. The mixing power device is connected to the mixing frame device via a transmission. The mixing frame device has several mixing modules, and each mixing module is detachably connected to the mixing frame device. Because the mixing frame device has several mixing modules, the mixing effect is good. When there is no material in the corresponding area, each mixing module is released from the mixing frame device, thereby reducing the total mass of the sliding mixing frame device, reducing vibration, reducing the total mass of the traction of the mixing power device, and reducing energy consumption. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the installation position of this utility model.
[0013] Figure 2 for Figure 1 Enlarged diagram of point A in the middle.
[0014] Figure 3 for Figure 1 Enlarged diagram of point B in the middle.
[0015] Explanation of reference numerals in the attached figures:
[0016] 1. Mixer truck frame; 11. Mixing chamber; 12. Power installation platform; 121. Reciprocating sliding rail;
[0017] 2. Energy-saving vibration system; 21. Stirring frame device; 211. Stirring module; 2111. Stirring rod; 2112. Locking cylinder; 212. Stirring sliding frame; 2121. Stirring sliding roller; 213. Stirring sliding rod; 22. Stirring power unit; 221. Stirring motor; 222. Stirring connecting rod; 223. Transmission disc;
[0018] 3. Sweeping brush device; 31. Sweeping rocker arm; 32. Sweeping plate; 33. Sweeping cylinder;
[0019] 4. Rubber shock absorber blocks. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings:
[0021] like Figure 1-3 As shown, this embodiment provides an energy-saving vibration system for a fabric trolley, which is installed on a mixing vehicle frame 1. The mixing vehicle frame 1 forms a mixing chamber 11, and a power mounting platform 12 extends from the side of the mixing chamber 11. The energy-saving vibration system 2 includes a mixing frame device 21 and a mixing power device 22. The mixing power device 22 is installed on the power mounting platform 12. The mixing frame device 21 slides along the mixing vehicle frame 1 and extends into the mixing chamber 11. The mixing power device 22 is connected to the mixing frame device 21 through a transmission. The mixing frame device 21 has several mixing modules 211, and each mixing module 211 is detachably connected to the mixing frame device 21. Because the mixing frame device 21 has several mixing modules 211, the mixing effect is good. When there is no material in the corresponding area, each mixing module 211 is released from the mixing frame device 21, thereby reducing the total mass of the sliding of the mixing frame device 21, reducing vibration, reducing the total mass of the traction of the mixing power device 22, and reducing energy consumption.
[0022] The mixing frame device 21 includes a mixing sliding frame 212 and several mixing modules 211. The mixing sliding frame 212 is slidably mounted on the mixing vehicle frame 1. A mixing sliding rod 213 extends from the mixing sliding frame 212 and extends into the mixing chamber 11. Each mixing module 211 is slidably mounted on the mixing sliding rod 213. The mixing sliding frame 212 is connected to the mixing power device 22. When there is no material in the corresponding area, each mixing module 211 is released from the mixing sliding rod 213.
[0023] The stirring sliding frame 212 also includes a number of stirring sliding rollers 2121, each stirring sliding roller 2121 is arranged on both sides of the stirring sliding frame 212, and the power installation platform 12 is provided with a number of reciprocating sliding rails 121, each stirring sliding roller 2121 rolls on the corresponding reciprocating sliding rail 121, and the reciprocating sliding rail 121 is used to guide the stirring sliding frame 212.
[0024] The stirring module 211 includes an infrared sensor, a stirring rod 2111, a stirring slider, and a locking cylinder 2112. The infrared sensor points to the upper side of the stirring rod 2111 and is electrically connected to the locking cylinder 2112. A stirring slide rail is provided on the stirring slide rod 213. Stirring sliders are installed at both ends of the stirring rod 2111, and the stirring sliders slide along the corresponding stirring slide rails. The locking cylinder 2112 is installed on the stirring rod 2111, and the output end of the locking cylinder 2112 passes through the stirring rod 2111 and abuts against the stirring slide rod 213. The infrared sensor detects the material on the stirring rod 2111. When there is no material on the stirring rod 2111... When mixing, the locking cylinder 2112 retracts, and the output end of the locking cylinder 2112 disengages from the stirring sliding rod 213. This allows the stirring rod 2111 to slide freely on the stirring slide rail, reducing the total mass of the stirring frame device 21, reducing vibration, reducing the total mass of the stirring power device 22, and reducing energy consumption. In order to ensure that the stirring rod 2111 can return to the correct position during the next mixing, return springs are provided at both ends of the stirring slider. After the stirring sliding frame 212 stops, the return springs can drive the stirring slider back to the starting position, ensuring that the positions of each stirring rod 2111 are evenly distributed on the stirring sliding rod 213.
[0025] The stirring power unit 22 includes a stirring motor 221, a stirring connecting rod 222, and a transmission disk 223. The transmission disk 223 is installed at the output end of the stirring motor 221. One end of the stirring connecting rod 222 is installed at the eccentric position of the transmission disk 223, and the other end of the stirring connecting rod 222 is hinged to the stirring frame device 21. During stirring, the stirring motor 221 rotates, which in turn drives the rotating disk to rotate, and the stirring connecting rod 222 drives the stirring frame device 21 to reciprocate.
[0026] A cleaning brush device 3 is provided on the mixer truck frame 1. The cleaning brush device 3 includes a cleaning rocker arm 31, a cleaning plate 32, and several cleaning cylinders 33. The cleaning rocker arm 31 is rotatably mounted on the mixer truck frame 1. The cleaning plate 32 is mounted on the cleaning rocker arm 31. The two ends of the cleaning cylinders 33 are respectively mounted on the cleaning plate 32 and the mixer truck frame 1. The cleaning brush device 3 cleans when the mixer truck frame 1 is transported. The cleaning cylinders 33 control the raising and lowering of the cleaning plate 32. The cleaning plate 32 reduces the leakage of residual material and brushes away the leaked residual material.
[0027] Each mixer truck frame 1 is equipped with a rubber shock absorber 4 at the front end to prevent the mixer truck frame 1 from colliding.
[0028] The foregoing has shown and described the basic principles and main features of this invention, as well as its advantages. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this invention. Various changes and modifications can be made to this invention without departing from its spirit and scope. All such changes and modifications fall within the scope of this invention as defined by the appended claims and their equivalents.
Claims
1. An energy-saving vibration system for a fabric trolley, mounted on a mixer truck frame, characterized in that, The mixer truck frame forms a mixing chamber, and a power mounting platform extends from the side of the mixing chamber. The energy-saving vibration system includes a mixing frame device and a mixing power device. The mixing power device is mounted on the power mounting platform. The mixing frame device slides along the mixer truck frame and extends into the mixing chamber. The mixing power device is drivenly connected to the mixing frame device. The mixing frame device has several mixing modules, and each mixing module is detachably connected to the mixing frame device.
2. The energy-saving vibration system of the fabric trolley as described in claim 1, characterized in that: The mixing frame device includes a mixing sliding frame and several mixing modules. The mixing sliding frame is slidably mounted on the mixing vehicle frame. A mixing sliding rod extends from the mixing sliding frame and extends into the mixing chamber. Each of the mixing modules is slidably mounted on the mixing sliding rod. The mixing sliding frame is connected to the mixing power device.
3. The energy-saving vibration system of the fabric trolley as described in claim 2, characterized in that: The stirring sliding frame also includes several stirring sliding rollers, each of which is arranged on both sides of the stirring sliding frame. The power mounting platform is provided with several reciprocating sliding rails, and each stirring sliding roller rolls on the corresponding reciprocating sliding rail.
4. The energy-saving vibration system of the fabric trolley as described in claim 2, characterized in that: The stirring module includes an infrared sensor, a stirring rod, a stirring slider, and a locking cylinder. The infrared sensor points to the upper side of the stirring rod and is electrically connected to the locking cylinder. The stirring slider is provided with a stirring rail, and stirring sliders are installed at both ends of the stirring rod. The stirring sliders slide along the corresponding stirring rails. The locking cylinder is installed on the stirring rod, and its output end passes through the stirring rod and abuts against the stirring slider.
5. The energy-saving vibration system of the fabric trolley as described in claim 1, characterized in that: The stirring power device includes a stirring motor, a stirring connecting rod, and a transmission disk. The transmission disk is installed at the output end of the stirring motor, one end of the stirring connecting rod is installed at an eccentric position on the transmission disk, and the other end of the stirring connecting rod is hinged to the stirring frame device.