Novel double-color process light-transmitting automobile air outlet water gap shearing device

By designing a novel dual-color process light-transmitting automotive air vent sprue cutting device, a cylinder is used to drive the cutting blade to move horizontally, achieving synchronous and rapid cutting of automotive air vent sprues. This solves the problem of difficult cutting in existing technologies and improves cutting efficiency and accuracy.

CN224170373UActive Publication Date: 2026-04-28NINGBO DONGQIANHU TOURIST RESORT WANJIN PLASTIC ELECTRIC APPLIANCE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGBO DONGQIANHU TOURIST RESORT WANJIN PLASTIC ELECTRIC APPLIANCE CO LTD
Filing Date
2025-03-31
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In the existing technology, cutting the water inlet of automobile air vents is difficult, and manual operation is complicated and it is difficult to cut successfully in one go.

Method used

A novel two-color process translucent automotive air vent sprue cutting device is designed, including a processing table, a product support block, a clamping assembly, a sprue cutting assembly, and a cutting blade. The cutting blade is driven by a cylinder to move horizontally, achieving synchronous and rapid cutting.

Benefits of technology

It enables simultaneous and rapid cutting of automotive air vents and water inlets, simplifies the operation process, improves cutting efficiency and accuracy, and avoids the complexity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel double-color process light-transmitting automobile air outlet water gap shearing device which comprises a machining table, a through hole is formed in the machining table, a product supporting block used for erecting an automobile air outlet is arranged in the through hole, and a pressing assembly used for pressing the automobile air outlet is arranged in the center of the through hole of the product. The machining table is provided with one or more water gap shearing assemblies annularly distributed through a through hole, the water gap shearing assemblies are distributed according to the water gap distribution position of the automobile air outlet, and each water gap shearing assembly comprises a first air cylinder and a cut-off knife blade. A piston rod of the first air cylinder is connected with the cutter blade and drives the cutter blade to move horizontally, and a controller electrically connected with the first air cylinder and the pressing assembly is arranged at the bottom of the machining table. According to the structure, cutting is simpler, and operation is more convenient.
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Description

Technical Field

[0001] This utility model relates to the technical field of cutting automotive air vent nozzles, specifically a novel two-color process light-transmitting automotive air vent nozzle cutting device. Background Technology

[0002] A sprue (or gate) refers to the joint between the frame and the part formed during the casting process in the factory. This part needs to be cut off and removed later, for example, a car air vent (e.g., sprue). Figure 1 As shown, after injection molding, two sets of frame groups are generated. The first set of frames includes two frames 102, and the second set of frames includes two frames 103. One frame 102 is connected to the sprue 101 of the car air vent 1, while one frame 103 is connected to two sprue 1s of the car air vent 1. Therefore, a total of 6 sprue 101s need to be cut. The most common method is to operate manually. However, as shown in the figure, the structure of each sprue 101 is affected by the structure of the corresponding frame. Therefore, when cutting manually, it is not possible to cut through each sprue 101 in one cut. This makes the cutting relatively difficult and complicated, so it needs to be improved. Utility Model Content

[0003] The purpose of this invention is to provide a novel two-color process light-transmitting automotive air vent sprue cutting device to solve the problem of cutting difficulties in existing automotive air vent sprues mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a novel two-color process translucent automotive air vent sprue shearing device, comprising a processing table, a through hole provided on the processing table, a product support block for supporting the automotive air vent provided in the through hole, a clamping component for pressing the automotive air vent at the center of the through hole, one or more sprue shearing components arranged in a ring around the through hole on the processing table, the sprue shearing components being distributed according to the sprue distribution position of the automotive air vent, the sprue shearing component comprising a first cylinder and a cutting blade, the piston rod of the first cylinder being connected to the cutting blade and driving the cutting blade to move horizontally, and a controller electrically connected to the first cylinder and the clamping component being provided at the bottom of the processing table.

[0005] Preferably, for ease of fixation and to guide the movement of the cutting blade, the first cylinder is fixed to the processing table by a cylinder seat. A cylinder mounting plate is connected to the piston rod of the first cylinder. A cutting blade mounting plate is provided at the end of the cylinder mounting plate away from the first cylinder. A guide block is provided on the cutting blade mounting plate, and the cutting blade is mounted on the guide block away from the cutting blade mounting plate.

[0006] Preferably, for ease of fixation, a fixing seat is provided on the processing table, and the guide block is slidably connected to the fixing seat.

[0007] As a preferred option, to improve safety, a protective sheet metal is provided above the mounting base.

[0008] Preferably, the sprue shearing assembly consists of four sets, and two shearing sets are fixed below the processing table. Each shearing set includes a pneumatic shearing head, which is fixed to a mounting bracket below the processing table via a shearing support.

[0009] Preferably, the clamping assembly includes two sets of corner clamping cylinders.

[0010] Preferably, a positioning support is fixed at the bottom of the through hole and located at the center of the through hole. The product support block has a circular structure. The product support block is fixed on the positioning support and protrudes above the through hole. Two sets of corner clamping cylinders are fixed at the center of the positioning support.

[0011] Compared with the prior art, the beneficial effects of this utility model are: this structure can simultaneously and quickly cut the corresponding sprue at the same time, achieving one-time cutting. Moreover, since the head of the cutter blade is beveled, it ensures that the corresponding sprue can be cut off in one cut. Compared with manual operation, it is more convenient and faster. In addition, the whole structure is simple and easier to operate. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the bottom structure of a car air vent in the prior art;

[0013] Figure 2 This is a perspective view of a novel two-color process light-transmitting car air vent cutter device in Embodiment 1 when a car air vent is installed.

[0014] Figure 3 This is a partial structural diagram of a novel dual-color process light-transmitting car air vent cutter device in Embodiment 1 when no car air vent is installed.

[0015] Figure 4 This is a schematic diagram of the structure of a novel two-color process light-transmitting automotive air vent sprue shearing device in Embodiment 1 when it is removed from the worktable surface.

[0016] Figure 5 This is a schematic diagram of the structure of one set of sprue shearing components.

[0017] In the diagram: 1. Car air vent; 102. Frame 1; 103. Frame 2; 101. Sprue; 2. Processing table; 3. Through hole; 4. Product support block; 5. Pressing assembly; 6. First cylinder; 7. Cutting blade; 8. Controller; 9. Cylinder seat; 10. Cylinder mounting plate; 11. Cutting blade mounting plate; 12. Guide block; 13. Fixing seat; 14. Protective sheet metal; 15. Pneumatic shearing head; 16. Shearing support; 17. Mounting support; 301. Positioning support. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Example 1

[0020] Please see Figures 2-5 The present invention provides an embodiment of a novel two-color process light-transmitting car air vent cutter device, comprising a processing table 2, wherein a through hole 3 is provided on the processing table 2, and a product support block 4 for supporting the car air vent 1 is provided in the through hole 3. In order to facilitate fixing the product support block 4, a positioning support 301 located at the center of the through hole 3 is fixed at the bottom of the through hole 3. The product support block 4 is a ring structure, and the product support block 4 is fixed on the positioning support 301 and protrudes above the through hole 3. Two sets of corner clamping cylinders are fixed at the center position of the positioning support 301.

[0021] A clamping assembly 5 is provided at the center of the product through hole 3 to press the car air vent 1. In this embodiment, the clamping assembly 5 includes two sets of corner clamping cylinders. When the car air vent 1 is placed in the product support block 4, the clamps on the two corner clamping cylinders are rotated to press the car air vent 1 into the product support block 4. The bottom of the processing table 2 is provided with a controller 8 that is electrically connected to the first cylinder 6 and the clamping assembly 5.

[0022] The processing table 2 is provided with one or more sprue shearing assemblies arranged in a ring with through holes 3. The sprue shearing assemblies are distributed according to the distribution position of the sprue 101 of the car air vent 1. In this embodiment, there are four sets of sprue shearing assemblies, and two sets of shearing groups are fixed below the processing table 2. Each set of shearing groups includes a pneumatic shearing head 15. The pneumatic shearing head 15 is fixed on the mounting support 17 below the processing table 2 by a shearing support 16. When working, the two sets of shearing groups are used to shear the two sprue 101 on both sides of one of the frames 103. When working, the pneumatic shearing head 15 is driven to work and cut the corresponding sprue 101.

[0023] The sprue shearing assembly includes a first cylinder 6 and a cutting blade 7. The piston rod of the first cylinder 6 is connected to the cutting blade 7 and drives the cutting blade 7 to move horizontally. For ease of fixing and to guide the movement of the cutting blade 7, the first cylinder 6 is fixed to the processing table 2 via a cylinder seat 9. A cylinder mounting plate 10 is connected to the piston rod of the first cylinder 6. A cutting blade mounting plate 11 is provided at the end of the cylinder mounting plate 10 away from the first cylinder 6. A guide block 12 is provided on the cutting blade mounting plate 11. The cutting blade 7 is mounted on the guide block 12 away from the cutting blade mounting plate 11. A fixing seat is also provided on the processing table 2 for easy fixing. 13. The guide block 12 is slidably connected to the fixed base 13. To further improve safety, a protective sheet metal 14 is provided above the fixed base 13. The addition of the protective sheet metal 14 further improves safety and prevents the hand from touching the cutter blade 7. The working principle of each set of sprue cutting components is that the first cylinder 6 drives the cylinder mounting plate 10 to move horizontally, which in turn drives the cutter mounting plate 11 to move horizontally. Then, the horizontal movement of the guide block 12 finally drives the cutter blade 7 to move horizontally to cut the corresponding sprue 101. The addition of the guide block 12 ensures that the cutter blade 7 will not deviate in position during the movement, thus affecting the accuracy of the cutting.

[0024] The specific working principle of this structure is as follows: During operation, the car air vent 1 is placed inside the product support block 4, with the side frame 102 and frame 2 103 exposed. Then, the four sets of sprue shearing components and two sets of shearing groups are driven to work simultaneously, synchronously and rapidly cutting the corresponding sprue 101 at the same time, achieving a one-time cutting completion. Moreover, because the head of the cutter blade 7 is beveled, such as... Figure 5 As shown, it ensures that the corresponding sprue 101 can be cut off with one cut, which is more convenient and faster than manual operation. Moreover, the whole structure is simple and easier to operate.

[0025] Furthermore, it should be noted that the specific models of the clamping component 5, the first cylinder 6, the controller 8, and the pneumatic shear head 15 are conventional technologies in the field, and how the controller 8 controls the operation of the equipment is also a conventional technology, so they will not be described in detail.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A novel two-color process light-transmitting automotive air vent nozzle shearing device, comprising a processing table (2), characterized in that: The processing table (2) is provided with a through hole (3), and a product support block (4) for supporting the car air vent (1) is provided in the through hole (3). A clamping component (5) for pressing the car air vent (1) is provided in the center of the product through hole (3). The processing table (2) is provided with one or more sprue shearing components arranged in a ring around the through hole (3). The sprue shearing components are distributed according to the distribution position of the sprue (101) of the car air vent (1). The sprue shearing components include a first cylinder (6) and a cutting blade (7). The piston rod of the first cylinder (6) is connected to the cutting blade (7) and drives the cutting blade (7) to move horizontally. A controller (8) electrically connected to the first cylinder (6) and the clamping component (5) is provided at the bottom of the processing table (2).

2. The novel dual-color process light-transmitting automotive air vent nozzle shearing device according to claim 1, characterized in that: The first cylinder (6) is fixed on the processing table (2) by the cylinder seat (9). A cylinder mounting plate (10) is connected to the piston rod of the first cylinder (6). A cutting blade mounting plate (11) is provided at the end of the cylinder mounting plate (10) away from the first cylinder (6). A guide block (12) is provided on the cutting blade mounting plate (11). The cutting blade (7) is installed on the guide block (12) away from the cutting blade mounting plate (11).

3. The novel dual-color process light-transmitting automotive air vent nozzle shearing device according to claim 2, characterized in that: A fixed seat (13) is provided on the processing table (2), and the guide block (12) is slidably connected to the fixed seat (13).

4. The novel dual-color process light-transmitting automotive air vent nozzle shearing device according to claim 3, characterized in that: A protective sheet metal (14) is provided above the fixed base (13).

5. A novel two-color process light-transmitting automotive air vent nozzle shearing device according to claim 1, characterized in that: The sprue shearing assembly consists of four sets, and two shearing sets are fixed below the processing table (2). Each shearing set includes a pneumatic shearing head (15), which is fixed to the mounting support (17) below the processing table (2) by a shearing support (16).

6. The novel dual-color process light-transmitting automotive air vent gate shearing device according to claim 1, characterized in that: The clamping assembly (5) includes two sets of corner clamping cylinders.

7. A novel two-color process light-transmitting automotive air vent nozzle shearing device according to claim 6, characterized in that: The bottom of the through hole (3) is fixed with a positioning support (301) located at the center of the through hole (3). The product support block (4) is a circular structure. The product support block (4) is fixed on the positioning support (301) and protrudes above the through hole (3). Two sets of corner clamping cylinders are fixed at the center of the positioning support (301).