Butterfly mounting and sealing machine capable of automatically measuring thickness

By introducing components such as infrared rangefinders and servo motors into the sealing machine, the automatic detection and fixing of the thickness of the sealed items is realized, solving the problem that the sealing machine does not have thickness detection capabilities, and improving the sealing quality and production efficiency.

CN224170715UActive Publication Date: 2026-04-28SHANGHAI HUICAI IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI HUICAI IND CO LTD
Filing Date
2025-06-22
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Common sealing machines lack the function of detecting the thickness of the sealed items, which may result in books, photo albums and other products having extra or missing pages, causing cost waste and reduced production efficiency.

Method used

An automatic thickness measurement mechanism was designed, comprising components such as an infrared rangefinder, a linear module, and a servo motor. The infrared rangefinder detects the thickness of the sealed object, and the linear module and servo motor are used to fix and seal objects of different thicknesses, reducing offset and improving sealing quality and the accuracy of thickness detection.

Benefits of technology

It enables automatic detection and fixation of the thickness of sealed items, reduces seal offset, and improves seal quality and production efficiency.

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Abstract

The utility model relates to the technical field of sealing brochure, and discloses a butterfly mounting sealing brochure machine capable of automatically measuring thickness, which comprises a base, a control seat is fixedly connected to the right side in the base, a placing plate is fixedly connected to the top end of the base, and a supporting plate is fixedly connected to the left side of the top end of the base. The bottom end of the right side of the supporting plate is provided with a heating seat, the right side of the supporting plate is provided with a pressing plate, and the top end of the pressing plate is provided with an automatic thickness measuring mechanism. During use, the top end of the pressing plate is fixedly connected with a mounting seat, the top end of the mounting seat is fixedly connected with an infrared distance meter, and the infrared distance meter is matched with a receiving plate in position; the distance between the pressing plate and the placing plate is fixed, when the pressing plate moves downwards, data of the infrared distance measuring instrument is changed, the two sets of data are processed through the control base, and therefore the thickness of a sealed object is detected, and a worker can visually know the thickness through the display screen.
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Description

Technical Field

[0001] This utility model relates to the field of bookbinding technology, specifically a butterfly-shaped bookbinding machine capable of automatically measuring thickness. Background Technology

[0002] The butterfly binding machine is a specialized piece of equipment used to produce hardcover books, photo albums, notebooks, and other similar products. It is mainly used to glue and bind the inner pages of the cover into a book using the "butterfly binding" process.

[0003] Common sealing machines do not have the function of detecting the thickness of the sealed items. The thickness of products such as books and photo albums is directly related to their quality. Without detection, it is easy to have extra or missing pages, resulting in wasted costs and reduced production efficiency.

[0004] Now, a butterfly-shaped mounting and sealing machine capable of automatically measuring thickness is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a butterfly mounting and sealing machine that can automatically measure the thickness of the sealed items, so as to solve the problem mentioned in the background art of not being able to detect the thickness of the sealed items.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a butterfly mounting and sealing machine capable of automatic thickness measurement, comprising a base, a control seat fixedly connected to the right side inside the base, an operation button fixedly connected to the right side of the top of the base, a display screen fixedly connected to the front end of the operation button, a placement plate fixedly connected to the top of the base, a support plate fixedly connected to the left side of the top of the base, a heating seat provided at the bottom right end of the support plate, a pressure plate provided on the right side of the support plate, a top plate fixedly connected to the top of the support plate, and an automatic thickness measurement mechanism provided at the top of the pressure plate;

[0007] The automatic thickness measuring mechanism includes a receiving plate, which is fixedly connected to the right side of the bottom end of the top plate. A mounting base is fixedly connected to the right side of the top end of the pressure plate, and an infrared rangefinder is fixedly connected to the top end of the mounting base.

[0008] As a further technical solution of this utility model, the infrared rangefinder is positioned to match the receiving board, and the infrared rangefinder is electrically connected to the control base.

[0009] As a further technical solution of this utility model, the heating base and the control base are electrically connected, and the data of the infrared rangefinder can be displayed on the display screen after processing.

[0010] As a further technical solution of this utility model, a straight module is fixedly connected to the middle of the bottom end of the top plate, and two sets of limiting plates are fixedly connected to the front and rear sides of the top of the base. Two sets of limiting grooves are opened on the opposite side of the two sets of limiting plates, and two sets of connecting seats are fixedly connected to the front and rear ends of the pressure plate.

[0011] As a further technical solution of this utility model, the two sets of limiting grooves are matched with the connecting seats, and the two sets of limiting plates are arranged symmetrically.

[0012] As a further technical solution of this utility model, the output end of the linear module is connected to the pressure plate, the pressure plate can move in the up and down direction, and the linear module is electrically connected to the control base.

[0013] As a further technical solution of this utility model, a servo motor is fixedly connected to the front side inside the base, a lead screw is movably connected inside the base, a limit rod is fixedly connected below the lead screw, a movable block is movably connected to the outside of the lead screw and the limit rod, and an anti-deviation plate is fixedly connected to the top of the movable block.

[0014] As a further technical solution of this utility model, the output end of the servo motor is connected to the lead screw, the movable block can move left and right on the outside of the lead screw and the limit rod, and the servo motor is electrically connected to the control base.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the butterfly mounting and sealing machine that can automatically measure thickness not only realizes the detection of the thickness of the sealed object, but also realizes the fixing and sealing of objects of different thicknesses, and also reduces the phenomenon of object displacement and improves the sealing quality;

[0016] (1) By setting up a pressure plate, a top plate, a mounting base, an infrared rangefinder and a receiving plate, when in use, the mounting base is fixedly connected to the top of the pressure plate, and the infrared rangefinder is fixedly connected to the top of the mounting base. The infrared rangefinder and the receiving plate are matched. In the initial state, the distance between the pressure plate and the placement plate is fixed. When the pressure plate moves down, the data of the infrared rangefinder changes. The two sets of data are processed by the control base to realize the detection of the thickness of the sealed object, and the display screen provides the staff with an intuitive understanding.

[0017] (2) By setting up a limit plate, a limit groove, a connecting seat and a linear module, when in use, the linear module is started by the control seat. The linear module pushes the pressure plate to move downward. The front and rear ends of the pressure plate are fixedly connected to two sets of connecting seats. The two sets of connecting seats match the size of the limit groove, thereby realizing the fixation of objects of different thicknesses. Then, the heating seat is used to seal the objects, thereby improving the sealing quality of the objects and the accuracy of thickness detection.

[0018] (3) By setting up a servo motor, lead screw, limit rod, movable block and anti-deviation plate, when in use, the servo motor is started by the control seat, the servo motor drives the lead screw to rotate, the movable block moves left and right on the outside of the lead screw, the anti-deviation plate is set parallel to the support plate, and the anti-deviation plate is in close contact with the object, thereby reducing the deviation of the object and improving the accuracy of the seal position. Attached Figure Description

[0019] Figure 1 This is a frontal cross-sectional view of the present invention.

[0020] Figure 2 This is a top view of a partial cross-sectional structure of the present invention;

[0021] Figure 3 This is a side view of the structure of this utility model;

[0022] Figure 4 For the present utility model Figure 1 A magnified schematic diagram of a partial cross-section at point A in the middle.

[0023] In the diagram: 1. Base; 2. Control base; 3. Control button; 4. Display screen; 5. Placement plate; 6. Support plate; 7. Heating base; 8. Limiting plate; 9. Limiting groove; 10. Pressure plate; 11. Connecting base; 12. Top plate; 13. Mounting base; 14. Infrared rangefinder; 15. Receiver plate; 16. Linear module; 17. Servo motor; 18. Lead screw; 19. Limiting rod; 20. Movable block; 21. Anti-deviation plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example: Please refer to Figure 1-4 A butterfly mounting and sealing machine capable of automatic thickness measurement includes a base 1, a control seat 2 fixedly connected to the right side inside the base 1, an operation button 3 fixedly connected to the right side of the top of the base 1, a display screen 4 fixedly connected to the front end of the operation button 3, a placement plate 5 fixedly connected to the top of the base 1, a support plate 6 fixedly connected to the left side of the top of the base 1, a heating seat 7 provided at the bottom right side of the support plate 6, a pressure plate 10 provided on the right side of the support plate 6, a top plate 12 fixedly connected to the top of the support plate 6, and an automatic thickness measurement mechanism provided at the top of the pressure plate 10.

[0026] Please see Figure 1-4A butterfly mounting and sealing machine capable of automatic thickness measurement also includes an automatic thickness measurement mechanism. The automatic thickness measurement mechanism includes a receiving plate 15, which is fixedly connected to the right side of the bottom end of the top plate 12. A mounting base 13 is fixedly connected to the right side of the top end of the pressure plate 10, and an infrared rangefinder 14 is fixedly connected to the top end of the mounting base 13.

[0027] The infrared rangefinder 14 is matched with the receiver board 15 in position. The infrared rangefinder 14 is electrically connected to the control base 2. The heating base 7 is electrically connected to the control base 2. The data from the infrared rangefinder 14 can be displayed on the display screen 4 after processing.

[0028] Specifically, such as Figure 1 , Figure 3 and Figure 4 As shown, in use, an infrared rangefinder 14 is fixedly connected to the top of the pressure plate 10 via a mounting base 13, and the top of the mounting base 13 is fixedly connected to the infrared rangefinder 14. The infrared rangefinder 14 is matched with the receiving plate 15. In the initial state, the distance between the pressure plate 10 and the placement plate 5 is constant. When the pressure plate 10 moves downward, the data of the infrared rangefinder 14 changes. The two sets of data are processed by the control base 2 to detect the thickness of the sealed object. The display screen 4 provides a direct view for the staff. The infrared rangefinder 14 is electrically connected to the control base 2. This technology is existing technology and will not be described in detail.

[0029] A linear module 16 is fixedly connected to the middle of the bottom end of the top plate 12. Two sets of limiting plates 8 are fixedly connected to the front and rear sides of the top of the base 1. Two sets of limiting grooves 9 are opened on the opposite side of the two sets of limiting plates 8. Two sets of connecting seats 11 are fixedly connected to the front and rear ends of the pressure plate 10. The two sets of limiting grooves 9 and connecting seats 11 are matched in position. The two sets of limiting plates 8 are symmetrically arranged. The output end of the linear module 16 is connected to the pressure plate 10. The pressure plate 10 can move up and down. The linear module 16 is electrically connected to the control base 2.

[0030] Specifically, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, during use, the linear module 16 is activated by the control seat 2. The linear module 16 pushes the pressure plate 10 downward. The front and rear ends of the pressure plate 10 are fixedly connected to two sets of connecting seats 11. The two sets of connecting seats 11 are matched with the size of the limiting groove 9, thereby realizing the fixation of objects of different thicknesses. Then, the heating seat 7 seals the objects, thereby improving the sealing quality of the objects and the accuracy of thickness detection. The linear module 16 is electrically connected to the control seat 2. This technology is existing technology and will not be described in detail.

[0031] A servo motor 17 is fixedly connected to the front side inside the base 1. A lead screw 18 is movably connected inside the base 1. A limit rod 19 is fixedly connected below the lead screw 18. A movable block 20 is movably connected to the outside of the lead screw 18 and the limit rod 19. An anti-deviation plate 21 is fixedly connected to the top of the movable block 20. The output end of the servo motor 17 is connected to the lead screw 18. The movable block 20 can move left and right outside the lead screw 18 and the limit rod 19. The servo motor 17 is electrically connected to the control base 2.

[0032] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, during use, the servo motor 17 is started by the control base 2, which drives the lead screw 18 to rotate. The movable block 20 moves left and right on the outside of the lead screw 18. The anti-deviation plate 21 is set parallel to the support plate 6. The anti-deviation plate 21 fits tightly with the object, thereby reducing the deviation of the object and improving the accuracy of the seal position. The servo motor 17 is electrically connected to the control base 2. This technology is existing technology and will not be described in detail.

[0033] The computer software involved in the hardware carriers such as the control unit in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. In other words, the computer software involved in the technical solution is an essential technical feature for solving the above-mentioned technical problem, that is, it constitutes a necessary technical feature for solving the technical problem of this application, but it is not a differentiating technical feature for solving the technical problem (not a point of technical improvement). The applicant has not made any technical improvements to the computer software involved in the aforementioned related hardware carriers, nor is it a key technical point of the invention.

[0034] Therefore, the "control seat", "infrared rangefinder", "servo motor", "linear module" and other components involved in this application are all physical functional modules that combine existing computer software programs or protocols with the hardware carrier of this application. The computer software programs involved in these physical functional modules are technologies known to those skilled in the art and are not improvements of this application. The improvement of this application should be the interaction between the various physical functional modules, that is, the improvement of the overall structure of the sealing device of this application, in order to solve the corresponding technical problems to be solved by this application.

[0035] Working Principle: In use, this invention firstly connects a mounting base 13 to the top of the pressure plate 10, and an infrared rangefinder 14 to the top of the mounting base 13. The infrared rangefinder 14 is positioned to match the receiving plate 15. Initially, the distance between the pressure plate 10 and the placement plate 5 is constant. When the pressure plate 10 moves downwards, the data from the infrared rangefinder 14 changes. The control base 2 processes the two sets of data to detect the thickness of the sealed object, providing a clear view to the operator via the display screen 4. Secondly, the control base 2 activates the linear module 16, which pushes the pressure plate... The plate 10 moves downwards, and the front and rear ends of the pressure plate 10 are fixedly connected to two sets of connecting seats 11. The two sets of connecting seats 11 are matched with the size of the limiting groove 9, thereby fixing objects of different thicknesses. Then, the heating seat 7 seals the objects, thereby improving the sealing quality and the accuracy of thickness detection. At the same time, the servo motor 17 is started by the control seat 2. The servo motor 17 drives the lead screw 18 to rotate. The movable block 20 moves left and right outside the lead screw 18. The anti-deviation plate 21 is set parallel to the support plate 6. The anti-deviation plate 21 fits tightly with the object, thereby reducing the deviation of the object and improving the accuracy of the sealing position.

[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A butterfly-shaped mounting and sealing machine capable of automatically measuring thickness, comprising a base (1), characterized in that: A control seat (2) is fixedly connected to the right side inside the base (1), a control button (3) is fixedly connected to the right side of the top of the base (1), a display screen (4) is fixedly connected to the front end of the control button (3), a placement plate (5) is fixedly connected to the top of the base (1), a support plate (6) is fixedly connected to the left side of the top of the base (1), a heating seat (7) is provided at the bottom right side of the support plate (6), a pressure plate (10) is provided on the right side of the support plate (6), a top plate (12) is fixedly connected to the top of the support plate (6), and an automatic thickness measuring mechanism is provided at the top of the pressure plate (10). The automatic thickness measuring mechanism includes a receiving plate (15), which is fixedly connected to the right side of the bottom end of the top plate (12). A mounting base (13) is fixedly connected to the right side of the top end of the pressure plate (10), and an infrared rangefinder (14) is fixedly connected to the top end of the mounting base (13).

2. The butterfly-shaped mounting and sealing machine capable of automatic thickness measurement according to claim 1, characterized in that: The infrared rangefinder (14) is positioned to match the receiver plate (15), and the infrared rangefinder (14) is electrically connected to the control base (2).

3. The butterfly-shaped mounting and sealing machine capable of automatic thickness measurement according to claim 1, characterized in that: The heating base (7) is electrically connected to the control base (2), and the data from the infrared rangefinder (14) can be displayed on the display screen (4) after processing.

4. The butterfly-shaped mounting and sealing machine capable of automatic thickness measurement according to claim 1, characterized in that: A linear module (16) is fixedly connected to the middle of the bottom end of the top plate (12). Two sets of limiting plates (8) are fixedly connected to the front and rear sides of the top of the base (1). Two sets of limiting grooves (9) are opened on the opposite side of the two sets of limiting plates (8). Two sets of connecting seats (11) are fixedly connected to the front and rear ends of the pressure plate (10).

5. A butterfly-shaped mounting and sealing machine capable of automatic thickness measurement according to claim 4, characterized in that: The two sets of limiting grooves (9) are matched with the connecting seat (11), and the two sets of limiting plates (8) are arranged symmetrically.

6. The butterfly-shaped mounting and sealing machine capable of automatic thickness measurement according to claim 4, characterized in that: The output end of the linear module (16) is connected to the pressure plate (10), the pressure plate (10) can move in the up and down direction, and the linear module (16) is electrically connected to the control base (2).

7. The butterfly-shaped mounting and sealing machine capable of automatic thickness measurement according to claim 1, characterized in that: A servo motor (17) is fixedly connected to the front side inside the base (1). A lead screw (18) is movably connected inside the base (1). A limit rod (19) is fixedly connected below the lead screw (18). A movable block (20) is movably connected to the outside of the lead screw (18) and the limit rod (19). An anti-deviation plate (21) is fixedly connected to the top of the movable block (20).

8. A butterfly-shaped mounting and sealing machine capable of automatic thickness measurement according to claim 7, characterized in that: The output end of the servo motor (17) is connected to the lead screw (18), and the movable block (20) can move left and right outside the lead screw (18) and the limit rod (19). The servo motor (17) is electrically connected to the control seat (2).