Broken yarn stopping mechanism of two-for-one twister

By designing a wire breakage prevention mechanism for components such as the support frame, pay-off roller, take-up roller, guide tube, and brake plate, and utilizing the cooperation of electromagnets and springs, a fast response and reliable wire breakage prevention mechanism is achieved. This solves the problems of low detection sensitivity and slow response speed in existing technologies, and improves the stability and working efficiency of the twisting machine.

CN224172952UActive Publication Date: 2026-04-28GUCHENG COUNTY SHENGXIANG TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUCHENG COUNTY SHENGXIANG TEXTILE CO LTD
Filing Date
2025-04-24
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

The existing wire breakage prevention mechanism of the double twister has low detection sensitivity, slow response speed, and is easily affected by environmental factors, which can lead to wire breakage and entanglement in equipment parts, resulting in material waste, cleaning difficulties, high maintenance costs, and poor versatility.

Method used

A wire breakage prevention mechanism was designed, comprising a support frame, a pay-off roller, a take-up roller, a wire tube, a brake plate, a support and guide assembly, a damping and reset assembly, and a control assembly. It utilizes the cooperation of an electromagnet and a spring to achieve rapid response and reliable wire breakage prevention, and has a simple structure that is easy to maintain.

Benefits of technology

It effectively prevents yarn breakage during the twisting process, improves the stability and working efficiency of the twisting machine, reduces maintenance costs, and is compatible with various models of twisting machines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile machinery and equipment, and discloses a two-for-one twister broken yarn blocking mechanism which comprises a supporting frame, a pay-off roller, a take-up roller, a yarn guide cylinder, two brake plates, a supporting guide assembly, a blocking reset assembly and a control assembly. The pay-off roller, the wire guide cylinder and the take-up roller are all arranged on the supporting frame and are sequentially arranged from top to bottom, the supporting assembly is arranged on the wire guide cylinder, the two brake plates are both arranged in the wire guide cylinder and connected with the supporting assembly, and the two brake plates are symmetrically arranged. The movement stopping reset assembly is arranged on the supporting assembly and connected with the outer side of the wire guide cylinder, and a plurality of installation openings are formed in the wire guide cylinder. The two-for-one twisting device has the advantages that winding and disorder caused by yarn breakage in the two-for-one twisting process of the silk yarn can be effectively avoided, the efficiency and quality of spinning production are improved, meanwhile, the structure is simple, installation and maintenance are easy, and the operation cost of spinning enterprises is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of textile machinery and equipment technology, and in particular to a yarn breakage prevention mechanism for a twisting machine. Background Technology

[0002] As a crucial piece of equipment in the textile industry, the doubling machine plays a key role in the yarn twisting process. With the rapid development of the textile industry, the requirements for the production efficiency and product quality of doubling machines are becoming increasingly stringent. However, in the actual operation of doubling machines, yarn breakage is a common and serious problem.

[0003] Existing breakage prevention mechanisms in double twisters have several shortcomings. Some mechanisms have low detection sensitivity, failing to detect subtle signs of breakage in a timely manner; their response speed is slow, failing to quickly stop the breakage after it occurs, leading to yarn entanglement in equipment parts, resulting in material waste and cleaning difficulties; their reliability is poor, easily affected by workshop environmental factors, causing malfunctions or failures; maintenance costs are high, and the complex structure makes repair and replacement of parts difficult; their versatility is also poor, making them difficult to adapt to various models of double twisters. These problems seriously affect the stability and working efficiency of double twisters, hindering the smooth operation of textile production.

[0004] Therefore, developing a high-efficiency, reliable and easy-to-maintain wire breakage prevention mechanism for a two-twisting machine is of great practical significance.

[0005] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0006] The purpose of this invention is to provide a wire breakage prevention mechanism for a twisting machine, which can effectively prevent the yarn from tangling and becoming messy due to wire breakage during the twisting process, thereby improving the efficiency and quality of textile production. At the same time, it has the advantages of simple structure, easy installation and maintenance, and reduced operating costs for textile enterprises.

[0007] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a wire breakage prevention mechanism for a twisting machine, comprising a support frame, a pay-off roller, a take-up roller, a wire tube, two brake plates, a support and guide assembly, a prevention and reset assembly, and a control assembly;

[0008] The pay-off roller, wire tube, and take-up roller are all mounted on the support frame and arranged sequentially from top to bottom. The support and guide assembly is mounted on the wire tube. Two brake plates are both mounted inside the wire tube and connected to the support and guide assembly, and the two brake plates are arranged symmetrically. The damping reset assembly is mounted on the support and guide assembly and connected to the outside of the wire tube. The wire tube has multiple mounting ports, and the control assembly is mounted in the multiple mounting ports and connected to the two brake plates.

[0009] A further feature of this invention is that the supporting and guiding assembly includes four strip blocks and two connecting plates. Four strip blocks are slidably mounted on the guide tube, and the four strip blocks are respectively fixedly connected to the corresponding brake plates. The side of each of the four strip blocks away from the brake plates extends to the outside of the guide tube and is fixedly mounted with two connecting plates arranged in parallel to each other.

[0010] By adopting the above technical solution, the brake plate can be provided with support and guidance.

[0011] A further feature of this invention is that the damping reset assembly includes multiple sleeves, multiple fixing rods, and multiple springs. Multiple fixing rods are fixedly installed on the side of the two connecting plates that are close to each other. Sleeves are slidably sleeved on the multiple fixing rods. Multiple sleeves are fixedly installed on the outside of the wire tube. The same spring is fixedly installed on the inner wall of the sleeve near the wire tube and the end of the fixing rod near the wire tube.

[0012] By adopting the above technical solution, the connecting plate can be quickly controlled to move closer to the conductor drum, thereby enabling the brake plate to be quickly stopped by the strip block.

[0013] A further feature of this invention is that the control component includes multiple electromagnets, multiple mounting blocks, and multiple iron plates. Multiple iron plates are fixedly installed on the side of the two brake plates that are far apart from each other. Mounting blocks can be detachably installed in multiple mounting openings. Electromagnets are fixedly installed on the side of the multiple mounting blocks that are close to the brake plates. Each electromagnet is adapted to a corresponding iron plate. Multiple mounting slots are provided on the side of the two brake plates that are far apart from each other. Multiple iron plates are embedded and fixedly installed in the corresponding mounting slots.

[0014] By adopting the above technical solution, it is possible to control the two brake plates to move in opposite directions away from each other through adsorption. At the same time, after the electromagnet is de-energized, the two brake plates can be controlled to quickly stop the wire passing through the conductor tube with the cooperation of components such as spring, bar block and connecting plate.

[0015] A further feature of this invention is that the mounting block has an external thread, and the inner walls of the multiple mounting ports have internal threads, with the external threads matching the corresponding internal threads.

[0016] By adopting the above technical solution, it is convenient to disassemble and replace the electromagnet as needed.

[0017] A further feature of this invention is that a handle is fixedly installed on the side of the mounting block away from the electromagnet.

[0018] By adopting the above technical solution, it is easier for operators to control the rotation of the mounting block.

[0019] A further feature of this invention is that guide rings are fixedly installed at both the top and bottom ends of the wire tube.

[0020] By adopting the above technical solution, abnormal friction between the wire and the end of the conductor can be avoided when the wire enters and exits the conductor.

[0021] A further feature of this invention is that a flexibly arranged guide plate is fixedly installed on both the top and bottom sides of the brake plate, and the end of the guide plate away from the brake plate is fixedly connected to the inner wall of the wire tube.

[0022] By adopting the above technical solution, it is possible to prevent threads and debris from entering the side of the two brake plates that are far apart from each other.

[0023] A further feature of this invention is that two support plates are fixedly installed on the front side of the support frame, and both support plates are fixedly installed on the wire tube and arranged in a parallel manner.

[0024] By adopting the above technical solution, stable support can be provided for the conductor cylinder.

[0025] The beneficial effects of this utility model are:

[0026] This invention effectively reduces the occurrence of yarn breakage during the operation of a twisting machine, thereby significantly improving its stability and efficiency. When yarn breakage occurs, the control components respond rapidly. By de-energizing the electromagnet and resetting the spring, two brake plates impede the yarn passing through the guide tube within a very short time, effectively preventing the broken yarn from continuing to participate in the twisting process and avoiding damage to other components of the twisting machine. Furthermore, the design of the support guide assembly and the impeding reset assembly makes the movement of the brake plates more stable and reliable, further improving the working efficiency and stability of the twisting machine. In addition, this invention has a simple structure, is easy to manufacture and maintain, and has broad application prospects. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a three-dimensional structural schematic diagram of a wire breakage prevention mechanism for a twisting machine proposed in this utility model;

[0029] Figure 2 for Figure 1 A schematic diagram of a partial three-dimensional structure;

[0030] Figure 3 This utility model provides a structural schematic diagram of the wire tube, guide ring, and mounting port.

[0031] Figure 4 for Figure 3 A schematic diagram of the cross-sectional structure;

[0032] Figure 5 This is a structural schematic diagram of the connecting plate, strip block, braking plate, guide plate, electromagnet, mounting block, handle, and iron sheet parts proposed in this utility model;

[0033] Figure 6 This is a partial cross-sectional view of the sleeve, fixing rod, and spring components proposed in this utility model.

[0034] Figure 7 This is a schematic diagram of the electromagnet, mounting block, handle, and external thread portion proposed in this utility model.

[0035] In the diagram, 1. Support frame; 11. Pay-off roller; 12. Take-up roller; 13. Support plate; 2. Wire tube; 201. Guide ring; 3. Brake plate; 301. Guide plate; 31. Strip block; 32. Connecting plate; 33. Resistance reset assembly; 331. Sleeve; 332. Fixing rod; 333. Spring; 34. Electromagnet; 341. Mounting block; 35. Iron sheet. Detailed Implementation

[0036] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0037] Reference Figure 1-7A wire breakage prevention mechanism for a twisting machine includes a support frame 1, a pay-off roller 11, a take-up roller 12, a wire drum 2, and two brake plates 3. The pay-off roller 11, the wire drum 2, and the take-up roller 12 are all mounted on the support frame 1 and arranged sequentially from top to bottom. The two brake plates 3 are both mounted inside the wire drum 2 and are arranged symmetrically. Four strip blocks 31 are slidably mounted on the wire drum 2. The four strip blocks 31 are respectively fixedly connected to the corresponding brake plates 3. The side of the four strip blocks 31 away from the brake plates 3 extends to the outside of the wire drum 2 and is fixedly mounted with two parallel connecting plates 32, which can provide support and guidance for the brake plates 3.

[0038] Multiple fixing rods 332 are fixedly installed on the side of the two connecting plates 32 that are close to each other. Sleeves 331 are slidably sleeved on the multiple fixing rods 332. The multiple sleeves 331 are fixedly installed on the outside of the wire tube 2. The same spring 333 is fixedly installed on the inner wall of the sleeve 331 that is close to the wire tube 2 and the end of the fixing rod 332 that is close to the wire tube 2. This can quickly control the connecting plate 32 to move closer to the wire tube 2, so that the brake plate 3 can be controlled by the strip block 31 to quickly stop the wire passing through the wire tube 2.

[0039] The guide tube 2 has multiple mounting ports. Multiple iron pieces 35 are fixedly installed on the side of the two brake plates 3 that are far apart from each other. Mounting blocks 341 can be detachably installed in each of the multiple mounting ports. Electromagnets 34 are fixedly installed on the side of the multiple mounting blocks 341 that are close to the brake plates 3. The multiple electromagnets 34 are adapted to the corresponding iron pieces 35. They can control the two brake plates 3 to move in opposite directions by adsorption. At the same time, after the electromagnets 34 are de-energized, the two brake plates 3 can be controlled to quickly stop the wire passing through the guide tube 2 with the cooperation of components such as springs 333, strip blocks 31 and connecting plates 32. Multiple mounting slots are opened on the side of the two brake plates 3 that are far apart from each other. Multiple iron pieces 35 are embedded and fixedly installed in the corresponding mounting slots.

[0040] Specifically, in order to facilitate the disassembly and replacement of electromagnet 34 as needed, and to facilitate the operator to control the rotation of mounting block 341, mounting block 341 is provided with external threads, and internal threads are provided on the inner walls of multiple mounting ports. The external threads are adapted to the corresponding internal threads, and a handle is fixedly installed on the side of mounting block 341 away from electromagnet 34.

[0041] Specifically, in order to avoid abnormal friction between the wire and the end of the wire cylinder 2 when the wire enters and exits the wire cylinder 2, and to prevent the wire and debris from entering the side of the two brake plates 3 that are far apart from each other, guide rings 201 are fixedly installed at the top and bottom of the wire cylinder 2, and flexible guide plates 301 are fixedly installed on the top and bottom sides of the brake plates 3, and the end of the guide plate 301 away from the brake plate 3 is fixedly connected to the inner wall of the wire cylinder 2.

[0042] Specifically, in order to ensure the working stability of the conductor cylinder 2, two support plates 13 are fixedly installed on the front side of the support frame 1. Both support plates 13 are fixedly installed on the conductor cylinder 2 and are arranged in a parallel manner.

[0043] Anti-slip pads are fixedly installed on the side of each of the two brake plates 3 that are close to each other, in order to improve the resistance to the movement of the thread.

[0044] The circuits, electronic components, and module mechanisms involved all employ existing technologies, which can be fully implemented by those skilled in the art, and need no further explanation. The content protected by this application does not involve any improvement to the software, circuits, or methods.

[0045] Working principle:

[0046] When the doubling machine is working normally, the electromagnet 34 is energized and generates magnetism, attracting the iron plate 35, which in turn drives the two brake plates 3 to move away from each other. At this time, the spring 333 is in a compressed state. The yarn is released from the pay-off roller 11, passes through the guide tube 2, and is finally collected by the take-up roller 12.

[0047] When the wire breaks inside the conductor drum 2, the control system detects the abnormality and immediately cuts off the power supply to the electromagnet 34. The electromagnet 34 loses its magnetism and the attraction to the iron plate 35 disappears. At this time, the spring 333 quickly resets and controls the connecting plate 32 to move closer to the conductor drum 2. Then, through the strip block 31, the brake plate 3 quickly stops the broken wire passing through the conductor drum 2, preventing it from continuing to participate in the twisting process.

[0048] Meanwhile, the guide plate 301 can prevent wires and debris from entering the two brake plates 3 on the side that are far apart from each other, ensuring the normal operation of the brake plates 3. In addition, the guide ring 201 can prevent abnormal friction between the wire and the end of the wire cylinder 2 when the wire enters and exits the wire cylinder 2, extending the service life of the wire and the wire cylinder 2. The support plate 13 provides stable support for the wire cylinder 2, ensuring the stability of the entire mechanism.

[0049] The foregoing has provided a detailed description of the wire breakage prevention mechanism for a doubling twister provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are merely for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A wire breakage prevention mechanism for a doubling twister, characterized in that, It includes a support frame (1), a pay-off roller (11), a take-up roller (12), a wire drum (2), two brake plates (3), a support guide assembly, a damping reset assembly (33), and a control assembly; The wire feeding roller (11), wire tube (2) and take-up roller (12) are all mounted on the support frame (1) and arranged sequentially from top to bottom. The support guide assembly is mounted on the wire tube (2). The two brake plates (3) are both mounted inside the wire tube (2) and connected to the support guide assembly. The two brake plates (3) are arranged symmetrically. The damping reset assembly (33) is mounted on the support guide assembly and connected to the outside of the wire tube (2). The wire tube (2) has multiple mounting ports. The control assembly is mounted in the multiple mounting ports and connected to the two brake plates (3).

2. The wire breakage prevention mechanism for a doubling twister according to claim 1, characterized in that: The support and guide assembly includes four strip blocks (31) and two connecting plates (32). Four strip blocks (31) are slidably installed on the wire tube (2). The four strip blocks (31) are fixedly connected to the corresponding brake plates (3). The side of the four strip blocks (31) away from the brake plates (3) extends to the outside of the wire tube (2) and is fixedly installed with two connecting plates (32) arranged in parallel to each other.

3. The wire breakage prevention mechanism for a doubling twister according to claim 2, characterized in that: The damping reset assembly (33) includes multiple sleeves (331), multiple fixing rods (332), and multiple springs (333). Multiple fixing rods (332) are fixedly installed on the side of the two connecting plates (32) that are close to each other. Sleeves (331) are slidably sleeved on the multiple fixing rods (332). Multiple sleeves (331) are fixedly installed on the outside of the wire tube (2). The same spring (333) is fixedly installed on the inner wall of the sleeve (331) near the wire tube (2) and the end of the fixing rod (332) near the wire tube (2).

4. The wire breakage prevention mechanism for a doubling twister according to claim 1, characterized in that: The control component includes multiple electromagnets (34), multiple mounting blocks (341), and multiple iron plates (35). Multiple iron plates (35) are fixedly installed on the side of the two brake plates (3) that are far apart from each other. Mounting blocks (341) can be detachably installed in multiple mounting openings. Electromagnets (34) are fixedly installed on the side of the multiple mounting blocks (341) that are close to the brake plates (3), and the multiple electromagnets (34) are respectively adapted to the corresponding iron plates (35).

5. The wire breakage prevention mechanism for a doubling twister according to claim 4, characterized in that: Multiple mounting slots are provided on the side of each brake plate (3) that is far apart from each other, and multiple iron pieces (35) are embedded and fixedly installed in the corresponding mounting slots.

6. The wire breakage prevention mechanism for a doubling twister according to claim 4, characterized in that: The mounting block (341) has an external thread, and the inner walls of the multiple mounting ports have internal threads, with the external threads matching the corresponding internal threads.

7. The wire breakage prevention mechanism for a doubling twister according to claim 4, characterized in that: A handle is fixedly installed on the side of the mounting block (341) away from the electromagnet (34).

8. The wire breakage prevention mechanism for a doubling twister according to claim 1, characterized in that: Guide rings (201) are fixedly installed at both the top and bottom of the guide tube (2).

9. The wire breakage prevention mechanism for a doubling twister according to claim 1, characterized in that: The brake plate (3) has a flexible guide plate (301) fixedly installed on its top and bottom sides, and the end of the guide plate (301) away from the brake plate (3) is fixedly connected to the inner wall of the wire tube (2).

10. The wire breakage prevention mechanism for a doubling twister according to claim 1, characterized in that: Two support plates (13) are fixedly installed on the front side of the support frame (1). Both support plates (13) are fixedly installed on the wire tube (2) and are arranged in a parallel manner.