Ash recovery device of preheating system for high-performance oil well clinker
By designing an ash recovery device that combines a baffle plate and a negative pressure fan, automatic dust removal is achieved without stopping the system, solving the problems of reduced energy efficiency and increased costs caused by traditional dust removal methods, and realizing efficient dust recovery.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHAI XISHUI CEMENT
- Filing Date
- 2025-05-30
- Publication Date
- 2026-04-28
AI Technical Summary
Traditional ash removal methods are cumbersome to operate, leading to reduced energy efficiency, increased production costs, and waste of recovered heat.
Design an ash recovery device, including a connecting pipe, an ash discharge chute, an insert plate, and an ash recovery pipe. The device cleans dust without stopping the system by using a negative pressure fan. The combination of the insert plate and the negative pressure fan enables automatic dust recovery.
It simplifies the cleaning process, improves energy efficiency, reduces production costs, and avoids heat waste.
Smart Images

Figure CN224175671U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-performance oil well clinker production and application technology, and in particular to an ash recovery device for a preheating system for high-performance oil well clinker. Background Technology
[0002] Waste heat power generation refers to the technology of converting excess heat energy (such as waste gas, waste heat, and wastewater) generated during the production process of an external preheating kiln into electrical energy. This technology not only improves energy utilization efficiency but also reduces environmental pollution, making it an important means of achieving energy conservation and emission reduction in industry. Currently, the electrical energy converted from waste heat and waste gas in waste heat power generation systems can be returned to the production stage of high-performance oil well clinker for preheating materials. The waste heat power generation system requires the use of waste heat conveying pipelines to transport the hot air from the external preheating kiln system of the rotary kiln. However, the hot air generally carries dust, and because the conveying pipelines in the waste heat recovery system are relatively long, dust accumulates at the bottom of the pipelines. After a period of use, the dust accumulation affects the transport of hot air. The main current measure is to shut down the system and then inspect and clean the accumulated dust from the conveying pipelines. However, this cleaning method is not only cumbersome but also leads to reduced energy efficiency, increased production costs, and waste of recovered heat. Utility Model Content
[0003] The purpose of this application is to provide an ash recovery device for a high-performance oil well clinker preheating system, in order to solve the problems of traditional ash removal methods, which are not only cumbersome to operate but also lead to reduced energy efficiency, increased production costs, and waste of recovered heat.
[0004] To address the aforementioned technical problems, this application provides an ash recovery device for a high-performance oil well clinker preheating system, comprising:
[0005] A connecting pipe is installed at the bottom of the waste heat conveying pipeline. The lower end of the connecting pipe is connected to an ash discharge chute. An insert plate is installed on the upper side of the ash discharge chute through a connecting assembly. The lower end of the ash discharge chute is connected to an ash recovery pipe. One end of the ash recovery pipe is connected to an ash collection box. A negative pressure fan is connected to the side of the ash collection box away from the ash recovery pipe.
[0006] As a preferred embodiment, an ash recovery device for a high-performance oil well clinker preheating system is provided, wherein the insert plate is inclined downwards and positioned on the upper side of the ash discharge chute.
[0007] Further explanation is needed regarding the ash recovery device for a high-performance oil well clinker preheating system. The connecting assembly includes two side plates fixed to the opposite outer sides of the ash discharge chute. One end of the two side plates is jointly fixed with an mounting plate. A threaded rod is screwed onto the mounting plate, and the front end of the threaded rod is rotatably connected to one end of the insert plate. The side plates are parallel to the insert plate.
[0008] Further explanation is needed regarding the ash recovery device for a high-performance oil well clinker preheating system, wherein an operating handle is fixed to the rear end of the threaded rod.
[0009] As a preferred embodiment, an ash recovery device for a high-performance oil well clinker preheating system is provided, wherein one end of the ash recovery pipe is further provided with two branch recovery pipes, and one end of each of the two branch recovery pipes is connected to the ash collection box.
[0010] The solution requires further detailed explanation of an ash recovery device for a high-performance oil well clinker preheating system. The ash recovery pipe includes an ash recovery square pipe connected to the lower end of the ash discharge pipe and an ash recovery round pipe connected to one end of the ash recovery square pipe. One end of the two branch recovery pipes is connected to the ash recovery round pipe.
[0011] Compared with the prior art, the ash recovery device of the high-performance oil well clinker preheating system provided by this utility model includes a connecting pipe connected to the bottom of the waste heat conveying pipeline. The lower end of the connecting pipe is connected to an ash discharge chute. An insert plate is pulled out and installed on the upper side of the ash discharge chute through a connecting component. The lower end of the ash discharge chute is connected to an ash recovery pipe. One end of the ash recovery pipe is connected to an ash collection box. A negative pressure fan is connected to the side of the ash collection box away from the ash recovery pipe. During the process of conveying hot air through the waste heat conveying pipeline, the dust carried in the hot air will enter the ash discharge chute through the connecting pipe and temporarily settle at the insert plate. When it is necessary to clean the dust, the insert plate can be pulled out through the connecting component. During the process of pulling out the insert plate, the dust on it falls into the ash recovery pipe through the lower part of the ash discharge chute. After closing the insert plate with the help of the connecting component, the negative pressure fan can be started to recover the dust in the ash recovery pipe into the ash collection box. This device allows for the recovery of dust from the delivery pipeline without shutting down the preheating system. The operation is simple and convenient, improving energy efficiency, reducing energy consumption in the production of high-performance oil well clinker, lowering production costs, and avoiding the waste of recovered heat. Attached Figure Description
[0012] To more clearly illustrate the technical solution of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0013] Figure 1 This is a schematic diagram of the ash recovery device structure of a preheating system provided in an embodiment of this application;
[0014] Figure 2 A schematic diagram of the ash recovery device structure of a preheating system from another perspective provided in this application embodiment;
[0015] Figure 3 This is a schematic diagram of a connection assembly, ash chute, and insert plate installation structure provided in an embodiment of this application;
[0016] In the diagram: 1. Waste heat conveying pipeline; 2. Connecting pipe; 3. Ash discharge chute; 30. Mounting hole; 4. Insert plate; 5. Ash recovery pipe; 6. Ash collection box; 7. Negative pressure fan; 8. Side plate; 9. Mounting plate; 10. Threaded rod; 11. Operating handle; 12. Branch recovery pipe; 13. Ash recovery square pipe; 14. Ash recovery round pipe. Detailed Implementation
[0017] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.
[0018] The core of this application is to provide an ash recovery device for a high-performance oil well clinker preheating system, which solves the problems of traditional ash removal methods, which are not only cumbersome to operate but also lead to reduced energy efficiency, increased production costs, and waste of recovered heat.
[0019] Figure 1 This is a schematic diagram of the ash recovery device structure of a preheating system provided in an embodiment of this application. Figure 2 A schematic diagram of the ash recovery device structure of a preheating system from another perspective provided in this application embodiment; Figure 3 A schematic diagram of a connection assembly, ash chute, and insert plate installation structure provided in an embodiment of this application is shown below. Figures 1 to 3 As shown.
[0020] Example 1
[0021] A high-performance oil well clinker preheating system ash recovery device includes a connecting pipe 2, which is connected to the bottom of a waste heat conveying pipeline 1. A discharge chute 3 is connected to the lower end of the connecting pipe 2. An insert plate 4 is pulled out from the upper side of the discharge chute 3 via a connecting assembly; that is, an installation hole 30 is provided on the upper side of the discharge chute 3. The insert plate 4 is pulled out from the discharge chute 3 through the installation hole 30. One end of the insert plate 4 inside the discharge chute 3 is in close contact with the inner wall of the discharge chute 3. In other words, the insert plate 4 can be inserted into or removed from the discharge chute 3. An ash recovery pipe 5 is connected to the lower end of the discharge chute 3. During the process of conveying hot gas through the waste heat conveying pipeline 1, the ash... Dust in the air can fall into the ash discharge chute 3 through the connecting pipe 2 and be blocked by the insert plate 4. When the system needs to clean the ash after running for a period of time, the dust on the insert plate 4 will fall into the ash recovery pipe 5 when the insert plate 4 is pulled out by the connecting component. One end of the ash recovery pipe 5 is connected to the ash collection box 6. The side of the ash collection box 6 away from the ash recovery pipe 5 is connected to the negative pressure fan 7. Then, after the insert plate 4 is inserted into the ash discharge chute 3 again, the negative pressure fan 7 is started. Under the action of negative pressure, the ash in the ash recovery pipe 5 can be recovered into the ash collection box 6. This cleaning method can be carried out without stopping the preheating system. The operation process is simple and convenient, which can improve energy efficiency, reduce production costs and avoid waste of recovered heat.
[0022] Example 2
[0023] Based on Example 1, in order to facilitate the smooth and rapid fall of dust on the insert plate 4 into the ash recovery pipe 5 during the process of pulling the insert plate 4, the insert plate 4 can preferably be inclined downward on the upper side of the ash discharge pipe 3.
[0024] Based on Example 2, a high-performance oil well clinker preheating system ash recovery device, in order to realize the extraction or insertion of the insert plate 4 into the ash discharge pipe 3, preferably, the connecting assembly includes two side plates 8 fixed to the opposite outer side of the ash discharge pipe 3, one end of the two side plates 8 is jointly fixed with an mounting plate 9, and a threaded rod 10 is screwed onto the mounting plate 9. The front end of the threaded rod 10 is rotatably connected to one end of the insert plate 4. The side plates 8 are parallel to the insert plate 4, that is, the side plates 8 are also inclined. In use, the insert plate 4 can be extracted or inserted into the ash discharge pipe 3 by screwing the threaded rod 10 (forward or reverse).
[0025] In this embodiment, an ash recovery device for a high-performance oil well clinker preheating system is provided. To facilitate the screwing operation of the threaded rod 10, an operating handle 11 is preferably fixed at the rear end of the threaded rod 10. During use, the threaded rod 10 can be screwed using the operating handle 11.
[0026] Based on Example 1, an ash recovery device for a high-performance oil well clinker preheating system is provided. In order to collect the dust in the ash recovery pipe 5 to different locations in the ash collection box 6 and avoid the recovered ash accumulating in a certain location in the ash collection box 6, thereby reducing the space utilization rate of the ash collection box 6, preferably, two branch recovery pipes 12 are also provided at one end of the ash recovery pipe 5. One end of each of the two branch recovery pipes 12 is connected to the ash collection box 6, and the dust is collected to different locations in the ash collection box 6 through the two branch recovery pipes 12.
[0027] In this embodiment, for the purpose of facilitating the connection between the ash discharge pipe 3 and the ash recovery pipe 5, the ash recovery pipe 5 preferably includes an ash recovery square pipe 13 connected to the lower end of the ash discharge pipe 3 and an ash recovery round pipe 14 connected to one end of the ash recovery square pipe 13, with one end of the two branch recovery pipes 12 connected to the ash recovery round pipe 14.
[0028] This utility model provides an ash recovery device for a high-performance oil well clinker preheating system, comprising a connecting pipe 2 connected to the bottom of a waste heat conveying pipeline 1, a discharge chute 3 connected to the lower end of the connecting pipe 2, an insert plate 4 pulled out from the upper side of the discharge chute 3 via a connecting assembly, an ash recovery pipe 5 connected to the lower end of the discharge chute 3, an ash collection box 6 connected to one end of the ash recovery pipe 5, and a negative pressure fan 7 connected to the side of the ash collection box 6 away from the ash recovery pipe 5. During the process of conveying hot air through the waste heat conveying pipeline 1, dust carried in the hot air enters the discharge chute 3 through the connecting pipe 2 and temporarily settles at the insert plate 4. When it is necessary to clean the dust, the insert plate 4 can be pulled out through the connecting assembly. During the process of pulling out the insert plate 4, the dust on it falls into the ash recovery pipe 5 through the lower part of the discharge chute 3. After closing the insert plate 4 with the help of the connecting assembly, the negative pressure fan 7 is started to recover the dust in the ash recovery pipe 5 into the ash collection box 6. This device allows for the recovery of dust from the delivery pipeline without shutting down the preheating system. The operation is simple and convenient, improving energy efficiency, reducing energy consumption in the production of high-performance oil well clinker, lowering production costs, and avoiding the waste of recovered heat.
[0029] Other embodiments of this application will readily occur to those skilled in the art upon consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and incorporate common knowledge or customary techniques in the art disclosed herein. The specification and examples are to be considered exemplary only, and the true scope of this application is indicated by the claims.
[0030] It should be understood that this application is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The embodiments of this application described above do not constitute a limitation on the scope of protection of this application.
Claims
1. An ash recovery device for a high-performance oil well clinker preheating system, characterized in that, include: A connecting pipe (2) is connected to the bottom of the waste heat conveying pipeline (1). The lower end of the connecting pipe (2) is connected to a ash discharge pipe (3). A plug plate (4) is installed on the upper side of the ash discharge pipe (3) by a connecting assembly. The lower end of the ash discharge pipe (3) is connected to an ash recovery pipe (5). One end of the ash recovery pipe (5) is connected to an ash collection box (6). A negative pressure fan (7) is connected to the side of the ash collection box (6) away from the ash recovery pipe (5).
2. The ash recovery device for the high-performance oil well clinker preheating system according to claim 1, characterized in that, The insert plate (4) is inclined downwards and is located on the upper side of the ash discharge pipe (3).
3. The ash recovery device for the high-performance oil well clinker preheating system according to claim 2, characterized in that, The connecting assembly includes two side plates (8) fixed to the opposite outer side of the ash discharge pipe (3). One end of the two side plates (8) is fixed with a mounting plate (9). A threaded rod (10) is screwed onto the mounting plate (9). The front end of the threaded rod (10) is rotatably connected to one end of the insert plate (4). The side plates (8) are parallel to the insert plate (4).
4. The ash recovery device for the high-performance oil well clinker preheating system according to claim 3, characterized in that, The rear end of the threaded rod (10) is also fixed with an operating handle (11).
5. The ash recovery device for the high-performance oil well clinker preheating system according to claim 1, characterized in that, Two branch recovery pipes (12) are also provided at one end of the ash recovery pipe (5), and one end of each of the two branch recovery pipes (12) is connected to the ash collection box (6).
6. The ash recovery device for the high-performance oil well clinker preheating system according to claim 5, characterized in that, The ash recovery pipe (5) includes an ash recovery square pipe (13) connected to the lower end of the ash discharge pipe (3) and an ash recovery round pipe (14) connected to one end of the ash recovery square pipe (13). One end of the two branch recovery pipes (12) is connected to the ash recovery round pipe (14).