Waterproof communication wire harness
By introducing waterproof components into the communication harness, including a fixed sleeve, spring, movable sleeve, threaded sleeve, and sealing ring, the problem of reduced sealing performance caused by loose sleeve mechanism is solved, achieving better sealing and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TONGCHENG SINBON ELECTRONICS
- Filing Date
- 2025-04-02
- Publication Date
- 2026-04-28
AI Technical Summary
The sleeve mechanism of existing waterproof communication harnesses is not stable enough and is prone to loosening, which reduces the sealing performance, affects the waterproof effect, and has poor stability.
The waterproof components inside the protective jacket include a fixed cylinder, spring, movable cylinder, threaded sleeve, sealing ring, and limit ring structure. The movable cylinder is moved by the spring's rebound force to enhance the sealing performance, and the limit components improve stability.
It improves sealing performance, enhances waterproofing, ensures connection stability, prevents water penetration, and protects the wiring harness from damage.
Smart Images

Figure CN224177639U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of communication harness technology, specifically a waterproof communication harness. Background Technology
[0002] Communication harnesses are used in new energy vehicles to enable data transmission and communication between various systems within the vehicle. A communication harness is a harness that integrates multiple wires and communication lines to connect various electronic control units inside the vehicle. Communication harnesses can connect to various subsystems such as the motor control system, battery management system, charging system, and in-vehicle entertainment system.
[0003] The prior art patent document with publication number CN222281648U provides a waterproof communication harness, including a harness body, which is connected to an external device through a sleeve mechanism. The sleeve mechanism has an inner ring block inside, and a connecting mechanism is located above the inner ring block. When connecting through the sleeve mechanism, the connecting mechanism can be inserted into the device more smoothly, making the harness connection more convenient and stable. When the harness is connected, the sleeve mechanism moves to one side to insert the connecting mechanism into the device. When the sleeve mechanism moves, the limiting block will contact the limiting plate of the connecting mechanism. The sealing structure on the limiting block and the limiting plate improves the sealing between the sleeve mechanism and the connecting mechanism, effectively preventing water penetration from affecting the harness.
[0004] Although the device has many beneficial effects, the following problems still exist: During the use of the device, the stability of the sleeve mechanism is insufficient, and it is easy to loosen, which leads to a decrease in sealing performance and affects the waterproof effect; secondly, the stability of the device during use is not good enough and needs to be improved. In view of this, we propose a waterproof communication harness. Utility Model Content
[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract, and the title, and such simplifications or omissions should not be used to limit the scope of this utility model.
[0006] 1. Technical problems to be solved:
[0007] To address the issues of insufficient stability, easy loosening leading to reduced sealing performance, compromised waterproofing, and inadequate stability of the aforementioned middle sleeve mechanism, this utility model is proposed.
[0008] Therefore, the purpose of this utility model is to provide a waterproof communication harness that facilitates improved stability of the threaded sleeve, prevents loosening, enhances sealing performance, strengthens waterproof effect, and provides better stability.
[0009] 2. Technical Solution:
[0010] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0011] A waterproof communication harness includes a protective jacket, a harness body on the inner circumference of the protective jacket, a plug at one end of the harness body, a waterproof component on the outer circumference of the protective jacket, the waterproof component including a fixing cylinder, multiple springs on the inner sidewall of the fixing cylinder, a movable cylinder at the other end of each spring, a threaded sleeve slidably connected to the outer circumference of the protective jacket, a first sealing ring at one end of the threaded sleeve, a second sealing ring at the other end of the inner circumference of the threaded sleeve, a third sealing ring in the middle of the inner circumference of the threaded sleeve, a limiting ring at one end of the outer circumference of the protective jacket, and a limiting component slidably connected to the outer circumference of the fixing cylinder.
[0012] In a preferred embodiment of the waterproof communication harness of this utility model, the limiting component includes a plug plate, a handle is provided on the outer circumference of the plug plate, a limiting groove is provided on the side wall of the plug plate, a limiting block is provided on the outer circumference of the fixed cylinder, and a slot is provided on the outer circumference of the movable cylinder.
[0013] In a preferred embodiment of the waterproof communication harness of this utility model, the first sealing ring, the second sealing ring, and the third sealing ring are all made of EPDM rubber, and the thread on the inner wall of the threaded sleeve is close to the end of the first sealing ring.
[0014] In a preferred embodiment of the waterproof communication harness of this utility model, the inner diameter of the third sealing ring matches the diameter of the harness body, and the diameter of the limiting ring matches the inner diameter of the threaded sleeve.
[0015] In a preferred embodiment of the waterproof communication cable harness of this utility model, the cross-section of the fixed tube is L-shaped, and the size of the movable tube matches the size of the inner cavity of the fixed tube.
[0016] In a preferred embodiment of the waterproof communication harness of this utility model, the size and position of the limiting groove match the size and position of the limiting block, and the size and position of the insert plate match the size and position of the slot.
[0017] As a preferred embodiment of the waterproof communication harness of this utility model, the outer circumferential wall of the threaded sleeve is provided with a plurality of protrusions, and the plurality of protrusions are distributed in a ring array.
[0018] 3. Beneficial effects:
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] This type of waterproof communication harness connects to the device by rotating the threaded sleeve. The plug is inserted into the device, and the spring's rebound force drives the moving cylinder to move, thereby causing the threaded sleeve to move the third sealing ring to abut against the limiting ring, preventing water from seeping in along the outer circumference of the protective sleeve. The first sealing ring prevents water from entering from the gap between the threaded sleeve and the device, and the second sealing ring further enhances the sealing performance and improves the waterproof effect.
[0021] This type of waterproof communication cable harness allows the movable tube to move into the fixed tube by pulling it. Pushing the handle moves the insert plate into the slot, which facilitates locking the movable tube and improves stability. When a plug needs to be connected, pulling the handle moves the insert plate out of the slot, and a limit block limits the limit groove to prevent the insert plate from falling off. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0023] Figure 1 This is a schematic diagram of the overall structure of a waterproof communication harness according to this utility model;
[0024] Figure 2 This is a cross-sectional schematic diagram of the threaded sleeve structure of a waterproof communication cable harness according to this utility model.
[0025] Figure 3 This is a cross-sectional schematic diagram of the waterproof component structure of a waterproof communication harness according to this utility model;
[0026] Figure 4 This is a schematic diagram of the main structure of the protective outer sheath of a waterproof communication cable harness according to this utility model;
[0027] Figure 5 This is a structural breakdown diagram of the limiting component of a waterproof communication harness according to this utility model.
[0028] The following are the labeling instructions in the diagram: 1. Protective jacket; 2. Wiring harness body; 3. Plug; 4. Waterproof component; 5. Limiting component; 6. Raised strip; 401. Fixing cylinder; 402. Spring; 403. Moving cylinder; 404. Threaded sleeve; 405. First sealing ring; 406. Second sealing ring; 407. Third sealing ring; 408. Limiting ring; 501. Insert plate; 502. Handle; 503. Limiting groove; 504. Limiting block; 505. Slot. Detailed Implementation
[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0030] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0031] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0032] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0033] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.
[0034] This utility model provides an overall structural diagram of an embodiment of a waterproof communication harness, including:
[0035] Please see Figures 1-5This embodiment of a waterproof communication harness includes a protective jacket 1, with the inner circumference of the protective jacket 1 covering the harness body 2. A plug 3 is fixed to one end of the harness body 2. A waterproof component 4 is fixed to the outer circumference of the protective jacket 1. The waterproof component 4 includes a fixing cylinder 401, with multiple springs 402 fixed to the inner wall of the fixing cylinder 401. A movable cylinder 403 is fixed to the other end of each spring 402. A threaded sleeve 404 is slidably connected to the outer circumference of the protective jacket 1. A first sealing ring 405 is fixed to one end of the threaded sleeve 404, and a second sealing ring 406 is fixed to the other end of the inner circumference of the threaded sleeve 404. A third sealing ring 407 is fixedly provided, and a limiting ring 408 is fixedly provided at one end of the outer circumference of the protective sleeve 1. A limiting component 5 is slidably connected to the outer circumference of the fixed cylinder 401. The threaded sleeve 404 is connected to the device by rotating it. The plug 3 is inserted into the device. The spring 402 drives the moving cylinder 403 to move, thereby causing the threaded sleeve 404 to drive the third sealing ring 407 to move and abut against the limiting ring 408, preventing water from seeping in along the outer circumference of the protective sleeve 1. The first sealing ring 405 prevents water from entering from the gap between the threaded sleeve 404 and the device. The second sealing ring 406 further enhances the sealing performance and improves the waterproof effect.
[0036] It is worth noting that, in order to prevent the fixed cylinder 401 from tipping over, the limiting component 5 specifically includes an insert plate 501. A handle 502 is fixedly provided on the outer circumference of the insert plate 501. A limiting groove 503 is opened on the side wall of the insert plate 501. A limiting block 504 is fixedly provided on the outer circumference of the fixed cylinder 401. A slot 505 is opened on the outer circumference of the moving cylinder 403. Pulling the moving cylinder 403 to move it into the fixed cylinder 401, and pushing the handle 502 to move the insert plate 501 to insert it into the slot 505, makes it easier to lock the moving cylinder 403 and improves stability. When it is necessary to connect the plug 3, pulling the handle 502 to move the insert plate 501 away from the slot 505, and limiting the limiting groove 503 by the limiting block 504 to prevent the insert plate 501 from falling off.
[0037] Next, to improve sealing performance, specifically, the first sealing ring 405, the second sealing ring 406, and the third sealing ring 407 are all made of EPDM rubber. The threads on the inner circumference of the threaded sleeve 404 are close to the end of the first sealing ring 405. EPDM rubber is a copolymer of ethylene, propylene, and a small amount of non-conjugated diene. Its main chain is composed of chemically stable saturated hydrocarbons, and it only contains unsaturated double bonds in the side chains. Therefore, it has excellent aging resistance such as ozone resistance, heat resistance, and weather resistance, and can be widely used in automotive parts, waterproof building materials, wire and cable sheaths, heat-resistant hoses, tapes, automotive seals, and other fields.
[0038] Meanwhile, to prevent water from seeping in, specifically, the inner diameter of the third sealing ring 407 matches the diameter of the wire harness body 2, and the diameter of the limiting ring 408 matches the inner diameter of the threaded sleeve 404. Through the third sealing ring 407, which matches the diameter of the wire harness body 2, water is prevented from flowing in from the gap between the third sealing ring 407 and the outer circumference of the wire harness body 2, thus avoiding damage to the plug 3.
[0039] Furthermore, in order to prevent the movable cylinder 403 from swaying, specifically, the cross-section of the fixed cylinder 401 is L-shaped, and the size of the movable cylinder 403 matches the size of the inner cavity of the fixed cylinder 401. By using a movable cylinder 403 that matches the size of the inner cavity of the fixed cylinder 401, it is easier to make the movable cylinder 403 move more smoothly.
[0040] It is worth noting that, in order to improve stability, specifically, the size and position of the limiting groove 503 are matched with the size and position of the limiting block 504, and the size and position of the insert plate 501 are matched with the size and position of the slot 505. By using the insert plate 501, which is matched with the size and position of the slot 505, the threaded sleeve 404 can be made more stable.
[0041] Finally, to facilitate use by staff, the threaded sleeve 404 is specifically provided with multiple protrusions 6 on its outer circumference. The multiple protrusions 6 are arranged in a ring array, which increases friction and facilitates rotation by staff.
[0042] Combination Figures 1-5 The waterproof communication harness of this embodiment is used in the following specific way:
[0043] 1: When this device is needed for use as a waterproof communication harness, rotate the threaded sleeve 404 to connect with the device threaded connection, insert the plug 3 into the device, and the spring force of the spring 402 causes the moving cylinder 403 to move, which in turn moves the threaded sleeve 404, thereby causing the third sealing ring 407 to move and abut against the limiting ring 408, and the first sealing ring 405 to move and abut against the device.
[0044] 2: Pull the movable cylinder 403 into the fixed cylinder 401, push the insert plate 501 to move and insert it into the slot 505 to lock the movable cylinder 403. When the plug 3 needs to be connected, pull the handle 502 to move the insert plate 501 out of the slot 505.
[0045] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A waterproof communication harness, characterized in that, The device includes a protective outer casing (1), a wire harness body (2) on the inner circumference of the protective outer casing (1), a plug (3) on one end of the wire harness body (2), a waterproof component (4) on the outer circumference of the protective outer casing (1), the waterproof component (4) including a fixing cylinder (401), a plurality of springs (402) on the inner side wall of the fixing cylinder (401), a movable cylinder (403) on the other end of the springs (402), a threaded sleeve (404) slidably connected to the outer circumference of the protective outer casing (1), a first sealing ring (405) on one end of the threaded sleeve (404), a second sealing ring (406) on the other end of the inner circumference of the threaded sleeve (404), a third sealing ring (407) in the middle of the inner circumference of the threaded sleeve (404), a limiting ring (408) on one end of the outer circumference of the protective outer casing (1), and a limiting component (5) slidably connected to the outer circumference of the fixing cylinder (401).
2. The waterproof communication harness according to claim 1, characterized in that, The limiting component (5) includes a plate (501), a handle (502) on the outer circumference of the plate (501), a limiting groove (503) on the side wall of the plate (501), a limiting block (504) on the outer circumference of the fixed cylinder (401), and a slot (505) on the outer circumference of the movable cylinder (403).
3. The waterproof communication harness according to claim 2, characterized in that, The first sealing ring (405), the second sealing ring (406), and the third sealing ring (407) are all made of EPDM rubber, and the thread on the inner circumference of the threaded sleeve (404) is close to the end of the first sealing ring (405).
4. The waterproof communication harness according to claim 3, characterized in that, The inner diameter of the third sealing ring (407) matches the diameter of the wire harness body (2), and the diameter of the limiting ring (408) matches the inner diameter of the threaded sleeve (404).
5. The waterproof communication harness according to claim 4, characterized in that, The fixed cylinder (401) has an L-shaped cross-section, and the dimensions of the movable cylinder (403) match the dimensions of the inner cavity of the fixed cylinder (401).
6. The waterproof communication harness according to claim 5, characterized in that, The size and position of the limiting groove (503) match the size and position of the limiting block (504), and the size and position of the insert plate (501) match the size and position of the slot (505).
7. The waterproof communication harness according to claim 6, characterized in that, The outer circumferential wall of the threaded sleeve (404) is provided with a plurality of protrusions (6), and the plurality of protrusions (6) are distributed in a ring array.
Citation Information
Patent Citations
Waterproof communication wire harness
CN222281648U