High-tower separation device for condensed water treatment

Abstract

The utility model relates to the technical field of condensed water treatment, in particular to a high-tower separation device for condensed water treatment. The device comprises a separation tower, the arc surface of the separation tower is provided with a water inlet and a water outlet, the inner wall of the water inlet is provided with a filtering device, the filtering device comprises an annular frame, the annular frame is fixedly connected with the inner wall of the water inlet, the surface of the annular frame is slidably connected with a filtering plate, and the filtering plate is fixedly connected with the annular frame. A plurality of filtering holes are formed in the surface of the filtering plate, two fixing rods are slidably inserted into the arc surface of the water inlet, and two inserting holes are formed in the arc surface of the filtering plate. The problems that after condensate water enters a separation tower, hard impurities such as sand grains and metal chippings in the condensate water rub with resin particles under the action of water flow, so that the resin is abraded or attached to the surface of the resin, resin pores are blocked, the resin is polluted, and the ion exchange capacity and the adsorption performance of the resin are reduced are solved.

Description

A high-tower separation device for condensate treatment Technical Field

[0001] This utility model relates to the field of condensate treatment technology, and in particular to a high-tower separation device for condensate treatment. Background Technology

[0002] A high-tower condensate separator is a device used in condensate polishing systems, primarily for deep purification of condensate. Currently, a pressing issue arises when condensate enters the high-tower separator: untreated condensate typically contains suspended solids, colloids, organic matter, and various impurities such as sand and metal fragments. When this condensate, containing numerous impurities, flows directly into the separator, it triggers a series of serious consequences. Suspended solids, colloids, and organic matter easily adhere to the resin surface, gradually clogging the resin pores. More seriously, hard impurities such as sand and metal fragments in the water, under the continuous impact of the water flow, frequently rub against the resin particles. This not only causes resin wear, significantly shortening its lifespan, but also forces companies to increase the frequency of resin replacement.

[0003] Regarding the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: after the condensate enters the separation tower, hard impurities such as sand and metal fragments will rub against the resin particles under the action of water flow, causing resin wear or adhesion to the resin surface, blocking the resin pores, resulting in resin contamination, and reducing the resin's ion exchange capacity and adsorption performance; therefore, a high-tower separation device for condensate treatment is proposed to address the above problems. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies where, after condensate enters the separation tower, hard impurities such as sand and metal fragments rub against resin particles under the action of water flow, causing resin wear or adhesion to the resin surface, clogging resin pores, contaminating the resin, and reducing the resin's ion exchange capacity and adsorption performance. Therefore, this invention proposes a high-tower separation device for condensate treatment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a condensate treatment tower separation device, comprising a separation tower, wherein the arc surface of the separation tower is provided with an inlet and an outlet, the inner wall of the inlet is provided with a filter device, the filter device comprising an annular frame, the annular frame being fixedly connected to the inner wall of the inlet, a filter plate being slidably connected to the surface of the annular frame, the surface of the filter plate being provided with a plurality of filter holes, two fixing rods being slidably inserted into the arc surface of the inlet, two insertion holes being provided in the arc surface of the filter plate, the fixing rods being slidably connected to the inner wall of the insertion holes of the filter plate, and a pull plate being fixedly connected to one end of the fixing rods.

[0006] The effect achieved by the above components is as follows: by setting up a filtration device, the condensate flowing into the separation tower is pre-filtered. Pre-filtration can intercept suspended solids, colloids, organic matter and other impurities in the condensate, preventing them from entering the separation tower, extending the service life of the resin, reducing the frequency of resin replacement, and avoiding these impurities from entering the water separation tower. Hard impurities such as sand and metal fragments will rub against the resin particles under the action of water flow, causing resin wear or adhering to the resin surface, blocking the resin pores, causing the resin to be contaminated, and reducing the resin's ion exchange capacity and adsorption performance.

[0007] Preferably, the arc surface of the fixing rod is fitted with a spring, and the two ends of the spring are fixedly connected to the pull plate and the water inlet, respectively.

[0008] The aforementioned components achieve the following effects: under the action of the spring, the fixed rod is prevented from shaking due to excessive water flow, and the fixed rod is allowed to quickly and automatically spring back and re-insert into the filter plate socket when the filter plate is disassembled or installed, thus improving the flexibility of the device.

[0009] Preferably, the inner wall of the water inlet has two grooves, and the arc surface of the filter plate is fixedly connected to two positioning blocks, which are slidably connected to the inner wall of the grooves.

[0010] The effect achieved by the above-mentioned components is to prevent the insertion holes of the filter plate and the fixing rod from not being on the same horizontal plane when the filter plate is disassembled, repaired and then reinstalled, thus avoiding the situation where the fixing rod cannot be inserted into the insertion holes of the filter plate and the filter plate cannot be fixed.

[0011] Preferably, a round rod is fixedly connected to the surface of the filter plate, and a handle is fixedly connected to one end of the round rod.

[0012] The aforementioned components achieve the following effect: by providing a handle, the filter plate can be easily removed from the water inlet during disassembly and maintenance, thus improving the practicality of the device.

[0013] Preferably, the arc surface of the separation tower is provided with an auxiliary device, the auxiliary device including a fixing plate, the fixing plate being fixedly connected to the arc surface of the separation tower, a threaded rod being threadedly inserted into the fixing plate, one end of the threaded rod being rotatably connected to a clamping plate, the clamping plate being semi-arc in shape, a rotating plate being fixedly connected to the end of the threaded rod away from the clamping plate, and an arc-shaped plate being fixedly connected to the arc surface of the separation tower.

[0014] The aforementioned components achieve the following effect: by setting up auxiliary devices, the water pipe connected to the inlet is clamped and stabilized, effectively preventing the water pipe from shifting due to water flow impact, vibration, or external pulling. This helps to maintain the accurate connection between the water pipe and the inlet, avoiding problems such as leakage and seepage caused by pipe displacement, and ensuring the normal operation of the condensate treatment system.

[0015] Preferably, a limiting rod is slidably inserted into the fixing plate, and one end of the limiting rod is fixedly connected to the clamping plate.

[0016] The effect achieved by the above components is that by setting the limiting rod, the movement trajectory of the clamping plate is limited, preventing the clamping plate from rotating along with the threaded rod and affecting the stability of the clamping effect.

[0017] Preferably, an anti-slip pad is fixedly connected to the surface of the clamping plate, and the anti-slip pad is made of rubber.

[0018] The effect achieved by the above components is that by setting anti-slip pads, the friction between the clamp and the water pipe connected to the inlet is increased, which makes it more difficult for the water pipe to slip when the clamp is holding it.

[0019] In this invention, by setting up a filtration device, the condensate flowing into the separation tower is pre-filtered. Pre-filtration can intercept suspended solids, colloids, organic matter and other impurities in the condensate, preventing them from entering the separation tower, extending the service life of the resin, reducing the frequency of resin replacement, and avoiding these impurities from entering the water separation tower. Hard impurities such as sand and metal fragments will rub against the resin particles under the action of water flow, causing resin wear or adhering to the resin surface, blocking the resin pores, causing the resin to be contaminated, and reducing the resin's ion exchange capacity and adsorption performance.

[0020] In this invention, by setting an auxiliary device, the water pipe connected to the inlet is clamped and stabilized, effectively preventing the water pipe from shifting due to water flow impact, vibration or external pulling. This helps to maintain the accurate connection between the water pipe and the inlet, avoids problems such as leakage and seepage caused by pipe displacement, and ensures the normal operation of the condensate treatment system. Attached Figure Description

[0021] Figure 1 is a three-dimensional structural diagram of this utility model;

[0022] Figure 2 is a partial structural schematic diagram of the filtration device in this utility model;

[0023] Figure 3 is a schematic diagram of the filter device in this utility model;

[0024] Figure 4 is an enlarged view of section A in Figure 3 of this utility model;

[0025] Figure 5 is a schematic diagram of the auxiliary device in this utility model.

[0026] Legend: 1. Separation tower; 2. Inlet; 3. Outlet; 4. Filtration device; 401. Ring frame; 402. Filter plate; 403. Filter hole; 404. Fixing rod; 405. Pull plate; 406. Spring; 407. Groove; 408. Positioning block; 409. Round rod; 410. Handle; 5. Auxiliary device; 51. Fixing plate; 52. Threaded rod; 53. Clamping plate; 54. Rotating plate; 55. Arc plate; 56. Limiting rod; 57. Anti-slip mat. Detailed Implementation

[0027] Referring to Figures 1, 2, 3, and 5, this utility model provides a technical solution: a condensate treatment tower separation device, including a separation tower 1. The arc-shaped surface of the separation tower 1 has an inlet 2 and an outlet 3. The inner wall of the inlet 2 is equipped with a filter device 4. By setting the filter device 4, the condensate flowing into the separation tower 1 is pre-filtered. Pre-filtration can intercept suspended solids, colloids, organic matter, and other impurities in the condensate, preventing them from entering the separation tower 1, extending the service life of the resin, reducing the frequency of resin replacement, and avoiding these impurities from entering the water separation tower 1, including sand particles and metals. Hard impurities such as debris will rub against resin particles under the action of water flow, causing resin wear or adhering to the resin surface, clogging resin pores, contaminating the resin, and reducing the resin's ion exchange capacity and adsorption performance. The arc surface of the separation tower 1 is equipped with an auxiliary device 5. By setting the auxiliary device 5, the water pipe connected to the inlet 2 is clamped and stabilized, effectively preventing the water pipe from shifting due to water flow impact, vibration or external pulling. This helps to maintain the accurate connection between the water pipe and the inlet 2, avoiding problems such as water leakage and seepage caused by pipe displacement, and ensuring the normal operation of the condensate treatment system.

[0028] The specific setup and function of its filter device 4 and auxiliary device 5 will be described in detail below.

[0029] Referring to Figures 2, 3, and 4, in this embodiment: the filter device 4 includes an annular frame 401, which is fixedly connected to the inner wall of the inlet 2. A filter plate 402 is slidably connected to the surface of the annular frame 401. The surface of the filter plate 402 has several filter holes 403. Two fixing rods 404 are slidably inserted into the arc surface of the inlet 2. Two insertion holes are opened on the arc surface of the filter plate 402. The fixing rods 404 are slidably connected to the inner wall of the insertion holes of the filter plate 402. A pull plate 405 is fixedly connected to one end of the fixing rod 404. A spring 406 is sleeved on the arc surface of the fixing rod 404. The two ends of the spring 406 are fixedly connected to the pull plate 405 and the inlet 2, respectively. Under the action of the spring 406, the fixing rod 404 is prevented from shaking due to excessive water flow and is allowed to quickly and automatically return when the filter plate 402 is disassembled and installed. The spring-loaded reset mechanism inserts into the insertion hole of the filter plate 402, improving the flexibility of the device. Two grooves 407 are formed on the inner wall of the inlet 2. Two positioning blocks 408 are fixedly connected to the arc surface of the filter plate 402. The positioning blocks 408 are slidably connected to the inner wall of the grooves 407, preventing the insertion hole of the filter plate 402 from being on the same horizontal plane as the fixing rod 404 when the filter plate 402 is disassembled for maintenance and then reinstalled. This avoids the situation where the fixing rod 404 cannot be inserted into the insertion hole of the filter plate 402, thus preventing the filter plate 402 from being fixedly fixed. A round rod 409 is fixedly connected to the surface of the filter plate 402, and a handle 410 is fixedly connected to one end of the round rod 409. By setting the handle 410, it is convenient to remove the filter plate 402 from the inlet 2 during disassembly and maintenance, improving the practicality of the device.

[0030] Referring to Figure 5, specifically, the auxiliary device 5 includes a fixing plate 51, which is fixedly connected to the arc surface of the separation tower 1. A threaded rod 52 is threadedly inserted into the fixing plate 51, and a clamping plate 53 is rotatably connected to one end of the threaded rod 52. The clamping plate 53 is semi-arc in shape. A rotating plate 54 is fixedly connected to the end of the threaded rod 52 away from the clamping plate 53. An arc-shaped plate 55 is fixedly connected to the arc surface of the separation tower 1. A limiting rod 56 is slidably inserted into the fixing plate 51, and one end of the limiting rod 56 is connected to the clamping plate 54. 3. Fixed connection: By setting a limiting rod 56, the movement trajectory of the clamping plate 53 is limited, preventing the clamping plate 53 from rotating along with the threaded rod 52, which would affect the stability of the clamping effect. The surface of the clamping plate 53 is fixedly connected with an anti-slip pad 57, which is made of rubber. By setting the anti-slip pad 57, the friction between the clamping plate 53 and the water pipe connected to the inlet 2 is increased, making it more difficult for the water pipe to slip when the clamping plate 53 clamps the water pipe.

[0031] Working principle: When the operator needs to use the filter device 4, condensate enters the inlet 2 through the water pipe connected to the inlet 2, and then flows to the filter plate 402. The filter plate 402 intercepts suspended solids, colloids, organic matter and other impurities in the condensate, preventing them from entering the separation tower 1. The filtered condensate then enters the separation tower 1 through the filter holes 403, completing the pre-filtration of the condensate. When the filter plate 402 needs to be disassembled for maintenance, the pull plate 405 is pulled. 05 will cause the fixing rod 404 to slide within the inlet 2. At this time, the insertion rod will be in a stretched state. Then, the fixing rod 404 will slide out from the insertion hole of the filter plate 402. Pulling the handle 410 will transmit the pulling force to the filter plate 402 through the round rod 409, causing the filter plate 402 to slide within the inlet 2. At this time, under the action of the filter plate 402, the positioning block 408 will slide together with the filter plate 402 within the groove 407. Then, pull the handle 410 until the filter plate 402 is completely moved. 2. Remove the filter plate 402 from the inlet 2. After the filter plate 402 has been inspected, put it back into the inlet 2 and place the positioning block 408 into the groove 407. Push the handle 410 until the filter plate 402 is stuck against the ring frame 401 and cannot move. Then release the pull plate 405. The spring 406 releases the tension force, which drives the fixing rod 404 to automatically spring back and insert into the insertion hole of the filter plate 402, thus fixing the filter plate 402. By setting the filter device 4, the effect of pre-filtering the condensate flowing into the separation tower 1 is achieved. Pre-filtration can intercept suspended solids, colloids, organic matter and other impurities in the condensate, preventing them from entering the separation tower 1, extending the service life of the resin, reducing the frequency of resin replacement, and avoiding these impurities from entering the water separation tower 1. Hard impurities such as sand and metal fragments will rub against the resin particles under the action of water flow, causing the resin to wear or adhere to the resin surface, blocking the resin pores, causing the resin to be contaminated, and reducing the resin's ion exchange capacity and adsorption performance.

[0032] Working principle: When the operator needs to use auxiliary device 5, rotating plate 54 is rotated. Rotating plate 54 drives threaded rod 52 to rotate within fixed plate 51, which in turn drives clamping plate 53 and anti-slip pad 57 to move towards the water pipe connected to inlet 2. At this time, limit rod 56 will slide within fixed plate 51, moving along with clamping plate 53 to prevent clamping plate 53 from rotating due to the rotation of threaded rod 52, thus affecting the stability of the clamping effect. Then, clamping plate 53 will come into contact with water pipe connected to inlet 2. At this time, anti-slip pad 57 will enhance the contact between clamping plate 53 and water pipe connected to inlet 2. The friction between the water pipes at the inlet 2 and the threaded rod 52 is then rotated until the clamping plate 53 firmly presses the water pipe connected to the inlet 2 against the arc plate 55, thus completing the clamping and fixing of the water pipe connected to the inlet 2. By setting the auxiliary device 5, the water pipe connected to the inlet 2 is clamped and stabilized, effectively preventing the water pipe from shifting due to water flow impact, vibration, or external pulling. This helps to maintain the accurate connection between the water pipe and the inlet 2, avoiding problems such as leakage and seepage caused by pipe displacement, and ensuring the normal operation of the condensate treatment system.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A condensate treatment high column separation device comprising a separation column (1), characterized in that: The separation tower (1) has an inlet (2) and an outlet (3) on its arc surface. The inner wall of the inlet (2) is provided with a filter device (4). The filter device (4) includes an annular frame (401). The annular frame (401) is fixedly connected to the inner wall of the inlet (2). A filter plate (402) is slidably connected to the surface of the annular frame (401). The surface of the filter plate (402) is provided with a plurality of filter holes (403). Two fixing rods (404) are slidably inserted into the arc surface of the inlet (2). The arc surface of the filter plate (402) has two insertion holes. The fixing rods (404) are slidably connected to the inner wall of the insertion holes of the filter plate (402). One end of the fixing rods (404) is fixedly connected to a pull plate (405).

2. A high tower separation device for treatment of condensate water according to claim 1, characterized in that: The arc surface of the fixing rod (404) is fitted with a spring (406), and the two ends of the spring (406) are fixedly connected to the pull plate (405) and the water inlet (2) respectively.

3. A high tower separation device for treatment of condensate water according to claim 1, characterized in that: The inner wall of the water inlet (2) has two grooves (407), and the arc surface of the filter plate (402) is fixedly connected to two positioning blocks (408), which are slidably connected to the inner wall of the grooves (407).

4. A high tower separation device for treatment of condensate water according to claim 1, characterized in that: A round rod (409) is fixedly connected to the surface of the filter plate (402), and a handle (410) is fixedly connected to one end of the round rod (409).

5. A high tower separation device for treatment of condensate water according to claim 1, characterized in that: The arc surface of the separation tower (1) is provided with an auxiliary device (5). The auxiliary device (5) includes a fixing plate (51). The fixing plate (51) is fixedly connected to the arc surface of the separation tower (1). A threaded rod (52) is threadedly inserted into the fixing plate (51). One end of the threaded rod (52) is rotatably connected to a clamping plate (53). The clamping plate (53) is semi-arc in shape. A rotating plate (54) is fixedly connected to the end of the threaded rod (52) away from the clamping plate (53). An arc plate (55) is fixedly connected to the arc surface of the separation tower (1).

6. A high tower separation device for treatment of condensate water according to claim 5, characterized in that: A limiting rod (56) is slidably inserted into the fixing plate (51), and one end of the limiting rod (56) is fixedly connected to the clamping plate (53).

7. The condensate treatment tower separation device according to claim 5, characterized in that: The surface of the clamp (53) is fixedly connected with an anti-slip pad (57), which is made of rubber.

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