Gas-liquid separator with embedded spoilers

Abstract

The utility model provides a gas-liquid separator with an embedded spoiler, which relates to the technical field of gas-liquid separation equipment and comprises a barrel, a support plate is arranged in the barrel, a fixing groove is arranged on the surface of the support plate, a rotating shaft is arranged on the surface of the fixing groove, a spoiler component is arranged on the surface of the rotating shaft, and a damping shaft is arranged at the end of the spoiler component. The rotating shaft, the damping shafts and the turbulent flow assemblies are arranged in a linear array mode, the adjacent turbulent flow assemblies are rotationally connected through the damping shafts, through holes are formed in the surfaces of the turbulent flow assemblies, and fixing bolts are arranged on the surfaces of the turbulent flow assemblies. Liquid introduced from the upper portion is buffered and shunted through the three layers of turbulent flow assemblies, same-frequency resonance damage to the barrel caused by large inflow flow pressure is avoided, the service life of the barrel is prolonged, meanwhile, the turbulent flow assemblies can be rotationally adjusted through the rotating shafts and the damping shafts, and personnel can flexibly adjust the angles of the turbulent flow assemblies according to actual working conditions.

Description

Technical Field

[0001] This utility model relates to the field of gas-liquid separation equipment technology, and in particular to a gas-liquid separator with an embedded baffle plate. Background Technology

[0002] A gas-liquid separator disclosed in Chinese Patent No. CN217600674U is used to improve the separation effect of a gas-liquid separator on mist-like liquid droplets in a gas. The gas-liquid separator includes: a cylinder, an inlet pipe communicating with the cylinder, a baffle plate, and an outlet pipe communicating with the cylinder. The outlet end of the inlet pipe extends into the cylinder. The outlet end has intersecting first and second inclined end faces, with the first inclined end face being closer to the top of the cylinder than the second inclined end face. The baffle plate is connected to the first inclined end face. The gas-liquid separator has a first plane and a second plane. The first plane passes through the axis of the inlet pipe and is perpendicular to the second inclined end face, while the second plane passes through the axis of the inlet pipe and is parallel to the axis of the cylinder. A first included angle, which is acute, is formed between the first and second planes. This gas-liquid separator is used for gas-liquid separation.

[0003] The above-mentioned documents and existing technologies have the following problems: When the liquid is fed into the existing gas-liquid separator, if the pressure of the inlet water flow is high, it will directly impact the inside of the cylinder, causing the cylinder to resonate at the same frequency, which will seriously damage the structural integrity of the cylinder and reduce its service life. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a gas-liquid separator with an embedded baffle plate.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a gas-liquid separator with an embedded baffle plate, comprising a cylinder, a support plate inside the cylinder, a fixing groove on the surface of the support plate, a rotating shaft on the surface of the fixing groove, a baffle assembly on the surface of the rotating shaft, a damping shaft at the end of the baffle assembly, adjacent baffle assemblies being rotatably connected by the damping shaft, a through hole on the surface of the baffle assembly, and a fixing bolt on the surface of the baffle assembly.

[0006] Preferably, the spoiler assembly includes a first spoiler, a telescopic plate, and a second spoiler, wherein the telescopic plate is movably connected to the side of the first spoiler, and the second spoiler is movably connected to the end of the telescopic plate.

[0007] Preferably, the surface of the support plate is provided with a baffle, and the position of the baffle is adapted to the turbulence component.

[0008] Preferably, the side of the cylinder is provided with a liquid inlet pipe and an air inlet pipe.

[0009] Preferably, the top surface of the cylinder is provided with an air outlet pipe, and the bottom surface of the cylinder is provided with a liquid drain pipe.

[0010] Preferably, the through holes are arranged in a linear array on the surfaces of the first spoiler, the telescopic plate, and the second spoiler, and the first spoiler and the second spoiler are respectively fixedly connected to the telescopic plate by fixing bolts.

[0011] Preferably, the through holes are arranged in a linear array on the surfaces of the first spoiler, the telescopic plate, and the second spoiler, and the first spoiler and the second spoiler are respectively fixedly connected to the telescopic plate by fixing bolts.

[0012] Beneficial effects

[0013] In this invention, a rotating shaft, a damping shaft, and a flow-dispersing assembly are employed. Since the flow-dispersing assembly is arranged in a linear array of three groups and is tilted, the three layers of flow-dispersing assembly buffer and divert the liquid entering from above, avoiding resonance damage to the cylinder caused by high inlet water pressure and extending the cylinder's service life. Simultaneously, the flow-dispersing assembly can be adjusted by rotating and damping shafts, allowing personnel to flexibly adjust its angle according to actual working conditions. When handling high-pressure, high-flow-rate liquids, the angle of the flow-dispersing assembly can be increased to enhance the blocking and diversion effect on the water flow. Conversely, for lower pressure and flow rates, the angle can be appropriately reduced to avoid excessive obstruction of the water flow and ensure efficient gas-liquid separation. Attached Figure Description

[0014] Figure 1 This is an axonometric view of the present invention;

[0015] Figure 2 This is a perspective view of the present utility model;

[0016] Figure 3 This is an internal front view of the present invention;

[0017] Figure 4 This is a diagram of the internal structure of the present invention;

[0018] Figure 5 This utility model Figure 4 Enlarged view of A in the middle;

[0019] Figure 6 This is a structural diagram of the support plate of this utility model.

[0020] Legend:

[0021] 1. Cylinder body; 2. Support plate; 3. Fixing groove; 4. Rotating shaft; 5. Damping shaft; 6. Baffle assembly; 601. First baffle; 602. Telescopic plate; 603. Second baffle; 7. Fixing bolt; 8. Through hole; 9. Baffle; 10. Liquid inlet pipe; 11. Air inlet pipe; 12. Air outlet pipe; 13. Liquid drain pipe; 14. Support leg. Detailed Implementation

[0022] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.

[0023] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific Implementation Example 1:

[0025] Reference Figure 1-6 A gas-liquid separator with an embedded baffle plate includes a cylindrical body 1. Support legs 14 are provided on the bottom surface of the cylindrical body 1. The cylindrical body 1 serves as the main structure of the gas-liquid separator, providing a closed space for the gas-liquid separation process, accommodating all internal components, ensuring gas-liquid separation within it, preventing liquid and gas leakage to the external environment, and guaranteeing the safety and stability of the entire separation process. The support legs 14 on the bottom surface support the cylindrical body 1, allowing it to be stably placed at the work site. A liquid inlet pipe 10 is provided on the side of the cylindrical body 1, serving as a channel for liquid to enter the cylindrical body 1, transporting the liquid portion of the gas-liquid mixture to be separated from the outside. The liquid is delivered into the cylinder 1 and is located on the side of the cylinder 1 for easy connection to the external liquid supply system, so that the liquid can smoothly enter the gas-liquid separation process. The side of the cylinder 1 is provided with an air inlet pipe 11, which is used to introduce gas into the cylinder 1 so that the gas can meet and separate from the liquid entering from above inside the cylinder 1. The top surface of the cylinder 1 is provided with an air outlet pipe 12, which serves as the outlet for the separated gas to exit the cylinder 1, and transports the relatively pure gas obtained after gas-liquid separation to the subsequent processing stage. The bottom surface of the cylinder 1 is provided with a drain pipe 13, which is responsible for discharging the separated liquid from the bottom of the cylinder 1.

[0026] The cylinder 1 has a support plate 2 inside, and a fixing groove 3 is formed on the surface of the support plate 2. The support plate 2 is mainly used to support the turbulence-dispersing component 6, providing a stable installation base for the turbulence-dispersing component 6. Its linear array arrangement is coordinated with the turbulence-dispersing component 6, so that the turbulence-dispersing component 6 can be evenly distributed inside the cylinder 1, effectively processing the incoming gas-liquid mixture. The fixing groove 3 is used to install the rotating shaft 4, providing accurate positioning and rotation space for the rotating shaft 4. The rotating shaft 4 is provided on the surface of the fixing groove 3. The rotating shaft 4 connects the turbulence-dispersing component 6 and the support plate 2, so that the turbulence-dispersing component 6 can rotate around it. The operator can adjust the tilt angle of the turbulence-dispersing component 6 by rotating the shaft 4 to change the flow state of the liquid on the turbulence-dispersing component 6 and the contact mode between the gas and the liquid, thereby optimizing the gas-liquid separation effect. The rotating shaft 4 is provided with the turbulence-dispersing component 6, which includes a first turbulence-dispersing plate 601, a telescopic plate 602 and a second turbulence-dispersing plate 603. The telescopic plate 602 is movably connected to the side of the first turbulence-dispersing plate 601. The end of the telescopic plate 602 is movably connected to a second baffle plate 603. The baffle assembly 6 provides initial buffering and diversion for the high-pressure, high-flow liquid entering from above. Its inclined setting allows the liquid to change its flow direction when it hits the plate surface, dispersing the impact force of the liquid, reducing the direct impact on the cylinder 1, and avoiding damage from resonance. When it is necessary to adjust the tilt angle of the baffle assembly 6, the distance between the first baffle plate 601 and the second baffle plate 603 needs to be adjusted. The two ends of the telescopic plate 602 can be slidably adjusted in the grooves on the sides of the first baffle plate 601 and the second baffle plate 603 to adjust the length of the telescopic plate 602 and fix it with the fixing bolt 7. The end of the baffle assembly 6 is provided with a damping shaft 5. Adjacent baffle assemblies 6 are rotatably connected through the damping shaft 5. The damping shaft 5 connects adjacent baffle assemblies 6, allowing the baffle assemblies 6 to rotate relative to each other while providing a certain damping force. The operator can precisely adjust the angle of the baffle assembly 6 according to actual needs and ensure that it can maintain a stable position after adjustment.

[0027] The surface of the flow-deflecting component 6 is provided with through holes 8, which are arranged in a linear array on the surfaces of the first flow-deflecting plate 601, the telescopic plate 602, and the second flow-deflecting plate 603. These through holes play a crucial role in the gas-liquid separation process. For liquids, the through holes 8 facilitate the escape of internal bubbles as the liquid flows through the flow-deflecting component 6, and also regulate the flow velocity and distribution of the liquid on the flow-deflecting component 6. For gases, when the gas passes through the through holes 8, small droplets in the gas may adhere to the walls of the through holes 8 due to inertia and surface tension, thereby achieving further gas-liquid separation. Furthermore, the size, shape, and distribution density of the through holes 8 can be designed and adjusted according to actual needs to adapt to different gas-liquid mixing characteristics and separation requirements. The surface of the flow-deflecting component 6 is provided with fixing bolts 7, and the first flow-deflecting plate 601 and the second flow-deflecting plate 603 are respectively fixedly connected to the telescopic plate 602 via the fixing bolts 7. The bolt 7 is used to fix the position of the telescopic plate 602 after telescopic movement, forming a stable turbulence structure to ensure that the shape and angle of the turbulence component 6 will not change unexpectedly during the gas-liquid separation process, thereby ensuring the stability and consistency of the gas-liquid separation effect. The support plate 2 and the turbulence component 6 are arranged in a linear array of three sets. The liquid entering from above is buffered and diverted in multiple layers through the three layers of turbulence component 6, avoiding the same-frequency resonance damage to the cylinder 1 caused by the high pressure of the inlet water flow. The surface of the support plate 2 is provided with a baffle 9, and the position of the baffle 9 is adapted to the turbulence component 6. The main function of the baffle 9 is to further guide and restrict the flow of liquid and gas. The baffle 9 can prevent the liquid from flowing out from both sides of the turbulence component 6, so that the liquid can flow more concentratedly to the turbulence component 6 for separation, improving the efficiency and stability of gas-liquid separation, and ensuring that the entire gas-liquid separation process can proceed in the expected manner.

[0028] The operator adjusts the tilt angle of the turbulence-disrupting component 6 according to the actual working conditions. For handling high-pressure, high-flow-rate liquids, the angle of the turbulence-disrupting component 6 is increased by rotating the shaft 4. During this process, the two ends of the telescopic plate 602 slide within the grooves on the sides of the first turbulence-disrupting plate 601 and the second turbulence-disrupting plate 603 to adjust the spacing. After adjustment, it is fixed with the fixing bolt 7, so that the turbulence-disrupting component 6 is in a suitable tilt state to increase the obstruction and diversion effect on the water flow. If the pressure and flow rate are low, the angle is appropriately reduced to avoid excessive obstruction of the water flow. Adjacent turbulence-disrupting components 6 are rotatably connected by the damping shaft 5. The damping shaft 5 ensures the relative rotation of the turbulence-disrupting components 6 and provides damping force to maintain a stable position after adjustment. In use, the external liquid supply system is connected to the liquid inlet pipe 10 on the side of the cylinder 1, allowing the liquid portion of the gas-liquid mixture to smoothly enter the cylinder 1. Simultaneously, the gas introduction system is connected to the air inlet pipe on the side of the cylinder 1. The gas enters the cylinder 1 through the connection of 11. During the gas-liquid separation process, the liquid and gas meet inside the cylinder 1. The liquid impacts the inclined baffle 6, which provides initial buffering and diversion. The through holes 8 on the surface of the baffle 6 further facilitate gas-liquid separation, allowing bubbles in the liquid to escape more easily. Small droplets in the gas may adhere to the walls of the through holes 8. At the same time, the baffle 9 guides and restricts the flow of liquid and gas, preventing the liquid from flowing out from both sides of the baffle 6, and making the liquid flow more concentrated towards the baffle 6 for efficient separation. Finally, the separated gas is discharged from the gas outlet pipe 12 on the top surface of the cylinder 1 and transported to the subsequent processing stage, while the liquid is discharged from the liquid drain pipe 13 on the bottom surface of the cylinder 1, completing the entire gas-liquid separation operation process. Reasonable operation ensures stable operation of the equipment, achieves efficient gas-liquid separation, avoids damage to the cylinder 1 due to high inlet water pressure, and extends the service life of the equipment. Specific Implementation Example 2:

[0030] A gas-liquid separator with an embedded baffle, based on the structure in Specific Embodiment 1, further discloses the following: a vertical guide groove can be opened on the inner wall of the baffle 9, and the position of the guide groove corresponds to the damping shaft 5. When the operator adjusts the tilt of the baffle assembly 6, the damping shaft 5 can always remain in the same vertical plane, ensuring that the tilt angles of the baffle assemblies 6 on both sides are completely consistent. This greatly improves the stability and accuracy of the gas-liquid separation process, effectively avoiding problems such as insufficient or uneven gas-liquid separation that may be caused by the difference in angles of the baffle assemblies 6 on both sides, and provides a reliable guarantee for efficient and stable gas-liquid separation operations.

[0031] In summary:

[0032] 1. The system employs a rotating shaft 4, a damping shaft 5, and a flow-dispersing assembly 6. Since the flow-dispersing assembly 6 is arranged in a linear array of three sets and is tilted, the three layers of flow-dispersing assemblies 6 buffer and divert the liquid entering from above, preventing resonance damage to the cylinder 1 caused by high inlet water pressure and extending the service life of the cylinder 1. Simultaneously, the flow-dispersing assembly 6 can be adjusted by rotating the rotating shaft 4 and the damping shaft 5. Personnel can flexibly adjust the angle of the flow-dispersing assembly 6 according to actual working conditions. When handling high-pressure, high-flow-rate liquids, the angle of the flow-dispersing assembly 6 can be increased to enhance the blocking and diversion effect on the water flow. For lower pressure and flow rates, the angle can be appropriately reduced to avoid excessive obstruction of the water flow and ensure efficient gas-liquid separation.

[0033] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A gas-liquid separator with an embedded baffle plate, comprising a cylindrical body (1), characterized in that: The cylinder (1) has a support plate (2) inside. The surface of the support plate (2) has a fixing groove (3). The surface of the fixing groove (3) has a rotating shaft (4). The surface of the rotating shaft (4) has a turbulence component (6). The end of the turbulence component (6) has a damping shaft (5). Adjacent turbulence components (6) are rotatably connected by the damping shaft (5). The surface of the turbulence component (6) has a through hole (8). The surface of the turbulence component (6) has a fixing bolt (7). The turbulence component (6) includes a first turbulence plate (601), a telescopic plate (602), and a second turbulence plate (603). The side of the first turbulence plate (601) is movably connected to the telescopic plate (602). The end of the telescopic plate (602) is movably connected to the second turbulence plate (603).

2. The gas-liquid separator with an embedded baffle plate according to claim 1, characterized in that: The surface of the support plate (2) is provided with a baffle (9), and the position of the baffle (9) is adapted to the turbulence component (6).

3. A gas-liquid separator with an embedded baffle plate according to claim 1, characterized in that: The side of the cylinder (1) is provided with a liquid inlet pipe (10) and an air inlet pipe (11).

4. A gas-liquid separator with an embedded baffle plate according to claim 1, characterized in that: The top surface of the cylinder (1) is provided with an air outlet pipe (12), and the bottom surface of the cylinder (1) is provided with a liquid drain pipe (13).

5. A gas-liquid separator with an embedded baffle plate according to claim 1, characterized in that: The through holes (8) are arranged in a linear array on the surface of the first spoiler (601), the telescopic plate (602) and the second spoiler (603). The first spoiler (601) and the second spoiler (603) are respectively fixedly connected to the telescopic plate (602) by fixing bolts (7).

6. A gas-liquid separator with an embedded baffle plate according to claim 1, characterized in that: The support plate (2) and the turbulence component (6) are arranged in three groups in a linear array.

7. A gas-liquid separator with an embedded baffle plate according to claim 1, characterized in that: The bottom surface of the cylinder (1) is provided with support legs (14).

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