Cleaning equipment for calendering roller

By designing a cleaning device with cylinders, clamping blocks, and a bidirectional screw, the problem that existing equipment can only clean fixed coarse and fine calendering rolls has been solved. This device achieves stable clamping and close-fitting cleaning of rolls of different coarse and fine sizes, improving the applicability and cleaning effect of the equipment.

CN224181459UActive Publication Date: 2026-05-01SICHUAN DEYANG JINGHONG MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN DEYANG JINGHONG MASCH MFG CO LTD
Filing Date
2025-08-04
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing calender roll cleaning equipment can only clean calender rolls of fixed thickness, which limits its applicability. Furthermore, the cleaning rods and cleaning rolls are difficult to replace, resulting in a decrease in cleaning effectiveness.

Method used

A cleaning device comprising a cylinder, clamping blocks, a bidirectional screw, and a drive block is designed. The cylinder and clamping blocks hold both ends of the calendering roll, and the bidirectional screw adjusts the position of the slider to achieve close-fitting cleaning of calendering rolls of different thicknesses. The stability of the cleaning rod is ensured by a detachable cleaning rod and a snap-fit ​​structure.

Benefits of technology

It achieves stable clamping and close-fitting cleaning of calendering rolls of different thicknesses, improving the applicability and cleaning effect of the equipment, simplifying the disassembly and assembly process of the cleaning rod, and enhancing the practicality and stability of the equipment.

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Abstract

The utility model provides cleaning equipment for a calendaring roller, and belongs to the technical field of calendaring roller cleaning. Comprising a main body and a calendering roller body, the two ends of the top of the main body are fixedly connected with fixing bases, the two ends of the inner sides of the fixing bases are fixedly connected with rotating bases, the tops of the two rotating bases are rotationally connected with the same rotating ring, and the calendering roller body is located on the inner sides of the two rotating rings; a plurality of air cylinders are fixedly connected to the inner side of the rotating ring. Through the arrangement of the air cylinders, the clamping blocks, the two-way screw rods and the driving blocks, the device can clamp and fix the two ends of the calender roll body through the two sets of air cylinders and the two sets of clamping blocks, calender roll bodies of different thicknesses can be conveniently fixed through the device, and the sliding blocks on the two sides can be driven to synchronously move in the opposite directions through the two-way screw rods; and the device can synchronously adjust the positions of the two sliding insertion strips, it is ensured that the calender roll bodies with different thicknesses can be tightly cleaned, and the application range of the device is widened.
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Description

Technical Field

[0001] This utility model relates to the field of calender roll cleaning technology, and in particular to a cleaning device for calender rolls. Background Technology

[0002] Calendering is one of the important basic processes in polymer material processing. During calendering, due to the high temperature of the raw material, cold water needs to be introduced into the calendering roll for cooling. However, after a long period of time, tap water will be introduced, which will form an uneven layer of scale, requiring frequent cleaning. Therefore, cleaning equipment is needed.

[0003] The patent with announcement number CN218691849U discloses a calendering roll cleaning device with good bonding effect, including a box body. A fixing plate is fixedly connected to the right side of the box body near the bottom. A support base is fixedly connected to the top of the fixing plate near the right side. A motor is fixedly connected to the top of the support base. A cleaning rod is fixedly connected to the power output shaft of the motor.

[0004] In the above case, the calendering roll is fixed by the pre-drilled holes inside the box. Then, by clicking, the cleaning rod inside the calendering roll and the two cleaning rollers above and below the calendering roll clean the inside and outside of the calendering roll. However, because the holes inside the box are fixed, the device can only clean calendering rolls of one coarseness, which reduces the applicability of the device. In addition, the device is not convenient for cleaning and replacing the cleaning rod and cleaning rollers. As a result, the cleaning effect will decrease after the device has been working for a long time, which reduces the practicality of the device.

[0005] Therefore, this invention provides a cleaning device for calender rolls to meet the requirements. Utility Model Content

[0006] The purpose of this invention is to provide a cleaning device for calender rolls to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for calender rolls, comprising a main body and a calender roll body. Fixed seats are fixedly connected to both ends of the top of the main body, and rotating seats are fixedly connected to both ends of the inner side of each fixed seat. A common rotating ring is rotatably connected to the tops of the two rotating seats. The calender roll body is located inside the two rotating rings. A plurality of cylinders are fixedly connected to the inner side of each rotating ring, and clamping blocks are fixedly connected to the output ends of the cylinders. A gear ring is fixedly connected to the outer side of the rotating ring. A motor is fixedly connected to the outer side of one of the fixed seats, and a drive gear is fixedly connected to its output end. The drive gear meshes with the corresponding gear ring. The main body contains... Sliding blocks are slidably connected around the two fixed seats. The top of the two sliding blocks on one side of the two fixed seats is fixedly connected to the same plug-in seat, and the bottom is fixedly connected to the same drive seat. Sliding strips are slidably connected to the two plug-in seats near each other. A bidirectional screw is rotatably connected to the bottom of the main body. The two drive seats are respectively threaded to the two ends of the bidirectional screw. A limiting seat is fixedly connected to the top of the main body on one side of the two fixed seats. A snap-fit ​​seat is slidably connected to the top of the limiting seat. A second fixing pin is slidably connected to the inner side of the snap-fit ​​seat. A cleaning rod is snapped into the inner side of the snap-fit ​​seat by the second fixing pin. The sliding strips and the cleaning rod are used to clean the calender roll body.

[0008] In a preferred embodiment, the bottom of the main body is fixedly connected to four support legs, and a second motor is fixedly connected to the bottom of the main body, with its output end fixedly connected to a bidirectional screw.

[0009] In a preferred embodiment, a locking block is fixedly connected to the top of the inner side of the fixing base, which is located above the rotating ring. The locking block is in close contact with the upper half of the outer side of the rotating ring and is used to lock the rotating ring in place.

[0010] In a preferred embodiment, the number of cylinders inside the same rotating ring is three, and the clamping blocks are distributed in a ring on the inner side of the rotating ring.

[0011] In a preferred embodiment, brushes are fixedly connected to adjacent sides of the two sliding strips, which are in close contact with both sides of the calendering roll body, and a first fixing pin for fixing the sliding strips is slidably connected inside the insertion seat.

[0012] In a preferred embodiment, a side rod is fixedly connected to the top of the main body on the side away from the snap-fit ​​seat. The end of the cleaning rod away from the snap-fit ​​seat passes through the interior of the calender roll body and is slidably connected to the interior of the side rod. A cleaning brush is fixedly connected to the outside of the cleaning rod inside the calender roll body.

[0013] In a preferred embodiment, a locking block is fixedly connected to the outside of the cleaning rod, which is located on the side of the locking seat away from the calender roll body. The upper and lower ends of the locking seat near the locking block are fixedly connected to side blocks, and the locking block is locked between the two side blocks.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This utility model, by setting up cylinders, clamping blocks, bidirectional screws and drive blocks, allows the device to clamp and fix both ends of the calender roll body through two sets of cylinders and clamping blocks, which facilitates the fixing of calender roll bodies of different thicknesses. The bidirectional screw can drive the sliders on both sides to move synchronously in opposite directions, so that the position of the two sliding strips can be adjusted synchronously, ensuring that it can closely clean calender roll bodies of different thicknesses, thus improving the applicability of the device.

[0016] This utility model, by setting a first fixing pin, a snap-fit ​​seat, a second fixing pin, a snap-fit ​​block, and a side block, allows the device to quickly assemble and disassemble the sliding strip via the snap-fit ​​seat, and limits the sliding strip by the first fixing pin to ensure its stability. The sliding snap-fit ​​seat, in conjunction with the second fixing pin, enables quick assembly and disassembly of the cleaning rod, and the snap-fit ​​of the snap-fit ​​block and side block limits the cleaning rod to prevent it from rotating with the calendering roller body, thus improving the practicality and stability of the device. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a cleaning device for calender rolls;

[0018] Figure 2 A schematic diagram of the three-dimensional structure with the main body as the core;

[0019] Figure 3 for Figure 1 Enlarged view of point A;

[0020] Figure 4 A three-dimensional structural diagram showing the cutaway structure of the fixing base.

[0021] In the diagram: 1. Main body; 2. Fixed seat; 3. Rotary seat; 4. Rotating ring; 5. Cylinder; 6. Clamping block; 7. Gear ring; 8. Motor No. 1; 9. Drive gear; 10. Slider; 11. Insertion seat; 12. Sliding strip; 13. Fixed pin No. 1; 14. Bidirectional screw; 15. Drive seat; 16. Motor No. 2; 17. Calendering roll body; 18. Limit seat; 19. Clamping seat; 20. Fixed pin No. 2; 21. Cleaning rod; 22. Clamping block; 23. Side block. Detailed Implementation

[0022] The present invention will be further described below with reference to the embodiments.

[0023] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0024] Please see Figures 1-4 This utility model provides a cleaning device for calender rolls, including a main body 1 and a calender roll body 17. Fixed seats 2 are fixedly connected to both ends of the top of the main body 1. Rotary seats 3 are fixedly connected to both ends of the inner side of the fixed seats 2. A rotating ring 4 is rotatably connected to the top of the two rotating seats 3. The calender roll body 17 is located inside the two rotating rings 4. Several cylinders 5 are fixedly connected to the inner side of the rotating rings 4. Clamping blocks 6 are fixedly connected to the output ends of the cylinders 5. Gear rings 7 are fixedly connected to the outer side of the rotating rings 4. A motor 8 is fixedly connected to the outer side of one of the fixed seats 2, and a drive gear 9 is fixedly connected to its output end. The drive gear 9 meshes with the corresponding gear ring 7. Support legs are fixedly connected to all four sides of the bottom of the main body 1. A locking block is fixedly connected to the top of the inner side of the fixed seat 2, located above the rotating ring 4. The locking block is in close contact with the upper half of the outer side of the rotating ring 4 and is used to lock the rotating ring 4. There are three cylinders 5 inside the same rotating ring 4. Clamping blocks 6 are distributed in a ring on the inner side of the rotating ring 4.

[0025] Place the calender roll body 17 inside the two rotating rings 4, start all the cylinders 5, and push the clamping blocks 6 closer to the calender roll body 17 until they clamp both ends of the calender roll body 17.

[0026] Please see Figures 1-4Inside the main body 1, sliders 10 are slidably connected around the perimeter between two fixed seats 2. The tops of the two sliders 10 located on one side of the two fixed seats 2 are fixedly connected to the same insertion seat 11, and the bottoms are fixedly connected to the same drive seat 15. Sliding strips 12 are slidably connected to the ends of the two insertion seats 11 closest to each other. A bidirectional screw 14 is rotatably connected to the bottom of the main body 1. Two drive seats 15 are threaded to the two ends of the bidirectional screw 14. A limiting seat 18 is fixedly connected to the top of the main body 1 on one side of the two fixed seats 2. A locking seat 19 is slidably connected to the top of the limiting seat 18. A second fixing pin 20 is slidably connected to the inner side of the locking seat 19. A cleaning rod 21 is locked to the inner side of the locking seat 19 via the second fixing pin 20. The sliding strips 12 and the cleaning rod 21 are used to clean the calender roll body 17. A second motor 16 is fixedly connected to the bottom, and its output end is fixedly connected to a bidirectional screw 14. Brushes are fixedly connected to the adjacent sides of the two sliding inserts 12, and they are in close contact with both sides of the calender roll body 17. A first fixing pin 13 for fixing the sliding inserts 12 is slidably connected inside the insertion seat 11. A side rod is fixedly connected to the top of the main body 1 on the side away from the snap-fit ​​seat 19. The end of the cleaning rod 21 away from the snap-fit ​​seat 19 passes through the interior of the calender roll body 17 and is slidably connected to the inside of the side rod. A cleaning brush is fixedly connected to the outside of the cleaning rod 21 inside the calender roll body 17. A snap-fit ​​block 22 is fixedly connected to the outside of the cleaning rod 21 on the side away from the calender roll body 17 of the snap-fit ​​seat 19. Side blocks 23 are fixedly connected to the upper and lower ends of the snap-fit ​​seat 19 near the snap-fit ​​block 22. The snap-fit ​​block 22 is snapped between the two side blocks 23.

[0027] Then, start motor 16 to drive the bidirectional screw 14 to rotate, which in turn drives the two drive seats 15, the insertion seat 11, and the sliding insert 12 to move closer to the calender roll body 17 until the brush is close to the outside of the calender roll body 17. The cleaning rod 21 is then passed through the inside of the calender roll body 17 and inserted into the side rod. The sliding locking seat 19 is slid to the outside of the cleaning rod 21, so that the locking block 22 is embedded in the two side blocks 23. Then, start motor 8 to drive the rotating ring 4 to rotate through the drive gear 9 and the gear ring 7, which in turn rotates the calender roll body 17. The cleaning brush and the brush clean the inside and outside of the calender roll body 17.

[0028] The cylinder 5 can drive the clamping block 6 to move closer to the calender roll body 17, clamping the calender roll bodies 17 of different thicknesses to achieve a stable and reliable clamping effect. When the bidirectional screw 14 rotates, the threads on both sides will drive the two drive seats 15 to move in opposite directions, which can precisely adjust the distance between the two sliding strips 12, thereby achieving close-fitting cleaning of calender rolls of different thicknesses. This makes the device successfully realize the stable clamping and close-fitting cleaning function of calender rolls of different thicknesses, which not only improves the applicability and flexibility of the device, but also provides users with a more convenient and efficient cleaning experience.

[0029] The insertion seat 11 serves as a support and connecting component for the sliding strip 12. Its internal design includes a groove that matches the sliding strip 12, allowing the sliding strip 12 to be easily inserted and fixed within it. The first fixing pin 13 is used to further lock the position of the sliding strip 12, preventing it from sliding or falling off due to force during the cleaning process. This design not only simplifies the disassembly and assembly process of the sliding strip 12 but also improves its stability and durability. The combination design of the snap-fit ​​seat 19 and the second fixing pin 20 not only improves the disassembly and assembly efficiency of the cleaning rod 21 but also ensures the stability and consistency of its cleaning effect. When the cleaning rod 21 slides into the snap-fit ​​seat 19 and is fixed, the locking block 22 will be precisely engaged between the side blocks 23, forming a stable fixing structure. This not only prevents the cleaning rod 21 from rotating due to force when the calender roll body 17 rotates but also improves its overall stability and durability.

[0030] The working principle and usage process of this utility model are as follows: Place the calender roll body 17 inside the two rotating rings 4, start all the cylinders 5, push the clamping blocks 6 closer to the calender roll body 17 until they clamp both ends of the calender roll body 17, then start the second motor 16 to drive the bidirectional screw 14 to rotate, driving the two drive seats 15, the insertion seats 11 and the sliding inserts 12 closer to the calender roll body 17 until the brush is close to the outside of the calender roll body 17, pass the cleaning rod 21 through the inside of the calender roll body 17 and insert it into the side rod, slide the locking seat 19 to slide it to the outside of the cleaning rod 21, so that the locking block 22 is embedded in the two side blocks 23, start the first motor 8, drive the rotating rings 4 to rotate through the drive gear 9 and the gear ring 7, so that the calender roll body 17 rotates, and the cleaning brush and the brush clean the inside and outside of the calender roll body 17.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for calender rolls, comprising a main body (1) and a calender roll body (17), characterized in that, The main body (1) has fixed seats (2) at both ends of its top. Rotary seats (3) are fixedly connected to both ends of the inner side of the fixed seats (2). The tops of the two rotary seats (3) are rotatably connected to the same rotating ring (4). The calender roll body (17) is located inside the two rotating rings (4). Several cylinders (5) are fixedly connected to the inner side of the rotating rings (4). A clamp (6) is fixedly connected to the output end of the cylinder (5). A gear ring (7) is fixedly connected to the outer side of the rotating ring (4). A motor (8) is fixedly connected to the outer side of one of the fixed seats (2). A drive gear (9) is fixedly connected to its output end. The drive gear (9) meshes with the corresponding gear ring (7). Sliding blocks (10) are slidably connected around the inside of the main body (1) between the two fixed seats (2). The two sliders (10) are fixedly connected to the same plug seat (11) at the top and to the same drive seat (15) at the bottom. The two plug seats (11) are slidably connected to a sliding strip (12) at one end close to each other. The bottom of the main body (1) is rotatably connected to a bidirectional screw (14). The two drive seats (15) are respectively threaded to the two ends of the bidirectional screw (14). The top of the main body (1) is fixedly connected to a limiting seat (18) on one side of the two fixed seats (2). The top of the limiting seat (18) is slidably connected to a snap-fit ​​seat (19). The inner side of the snap-fit ​​seat (19) is slidably connected to a second fixing pin (20). The inner side of the snap-fit ​​seat (19) is snapped with a cleaning rod (21) by the second fixing pin (20). The sliding strip (12) and the cleaning rod (21) are used to clean the calender roll body (17).

2. The cleaning equipment for calender rolls according to claim 1, characterized in that, The bottom of the main body (1) is fixedly connected with support legs on all four sides. The bottom of the main body (1) is fixedly connected with a No. 2 motor (16), and its output end is fixedly connected to a bidirectional screw (14).

3. The cleaning equipment for calender rolls according to claim 1, characterized in that, A locking block is fixedly connected to the top of the inner side of the fixed base (2), which is located above the rotating ring (4). The locking block is in close contact with the upper half of the outer side of the rotating ring (4) and is used to lock the rotating ring (4).

4. A cleaning device for calender rolls according to claim 1, characterized in that, There are three cylinders (5) inside the same rotating ring (4), and the clamping blocks (6) are distributed in a ring on the inner side of the rotating ring (4).

5. A cleaning device for calender rolls according to claim 1, characterized in that, Brushes are fixedly connected to the adjacent sides of the two sliding strips (12), and they are in close contact with the two sides of the calendering roll body (17). A first fixing pin (13) for fixing the sliding strips (12) is slidably connected inside the insertion seat (11).

6. A cleaning device for calender rolls according to claim 1, characterized in that, A side rod is fixedly connected to the top of the main body (1) on the side away from the snap-fit ​​seat (19). The end of the cleaning rod (21) away from the snap-fit ​​seat (19) passes through the interior of the calender roll body (17) and is slidably connected to the inside of the side rod. A cleaning brush is fixedly connected to the outside of the cleaning rod (21) inside the calender roll body (17).

7. A cleaning device for calender rolls according to claim 1, characterized in that, The cleaning rod (21) is fixedly connected to a locking block (22) on the outside, which is located on the side of the locking seat (19) away from the calender roll body (17). The upper and lower ends of the locking seat (19) near the locking block (22) are fixedly connected to side blocks (23), and the locking block (22) is locked between the two side blocks (23).