Cleaning device for aluminum alloy part production

By designing an automated aluminum alloy parts cleaning device, which uses nozzles to spray cleaning agents and water to achieve efficient cleaning, the problem of low efficiency and surface scratches caused by manual cleaning is solved, thus improving cleaning efficiency and quality.

CN224181491UActive Publication Date: 2026-05-01HUBEI LONGTAO ALUMINUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI LONGTAO ALUMINUM CO LTD
Filing Date
2025-04-09
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In current aluminum alloy parts production, manual cleaning is inefficient and easily scratches the surface, making it difficult to meet the needs of large-scale cleaning.

Method used

A cleaning device for aluminum alloy parts production was designed, including a cleaning box, bearings, shafts, U-shaped frame, nozzles and drive mechanism. The device achieves automated cleaning by spraying cleaning agent and high-speed water flow through the nozzles, and is combined with a clamping device to fix the aluminum alloy parts.

Benefits of technology

It improves cleaning efficiency and quality, avoids the inefficiency and surface scratches of manual cleaning, and meets the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for aluminum alloy part production, and particularly relates to the technical field of aluminum alloy part production, which comprises a cleaning box, two sides of the cleaning box are rotatably connected with shaft rods, one end of each shaft rod is connected with a U-shaped frame, the top of the U-shaped frame is slidably connected with a U-shaped rod, the tail end of the U-shaped rod is connected with a clamping plate and a fixing frame, and the clamping plate is connected with the fixing frame. The bottom of the fixing frame is connected with a water distribution pipe, the bottom of the water distribution pipe is connected with a plurality of sprayers, by arranging the pair of U-shaped frames, the aluminum alloy part is conveniently fixed, then a first valve and a booster pump are started, a cleaning agent in a cleaning agent box is conveniently sprayed out of the sprayers, meanwhile, a pair of second motors is started, the sprayers are conveniently driven to move left and right, and the cleaning agent in the cleaning agent box can be conveniently sprayed out. The surface of an aluminum alloy part is conveniently coated with a cleaning agent, then a second valve and a booster pump are opened, clear water in a water tank is conveniently sprayed out of a spray head, stains on the surface of the aluminum alloy part are conveniently removed through high-speed water flow impact, and the cleaning efficiency and quality are improved.
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Description

A cleaning device for aluminum alloy parts production Technical Field

[0001] This utility model relates to the field of aluminum alloy parts production technology, and specifically to a cleaning device for aluminum alloy parts production. Background Technology

[0002] Aluminum alloy parts come in various shapes, the most common being sheet-like. Sheet-like aluminum profiles are suitable for manufacturing building exterior walls, roofs, and doors and windows. To improve the yield rate of finished aluminum alloy workpieces and reduce production costs, a crucial process must be performed beforehand: cleaning. The main purpose of cleaning is to remove lubricants such as machine oil, hydraulic oil, and cooling oil generated during processing, as well as dirt such as metal shavings, to prevent these contaminants from affecting subsequent processing techniques and product quality.

[0003] Currently, most aluminum alloy parts are cleaned manually, using tools such as steel wool and nylon brushes. However, manual cleaning is relatively inefficient and cannot meet the needs of large-scale cleaning. Moreover, using rough brushes can easily scratch the surface of the aluminum alloy. Summary of the Invention

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A cleaning device for aluminum alloy parts production, comprising:

[0006] A cleaning tank has a pair of bearings embedded on both sides. A shaft is rotatably connected inside the bearings. One end of the shaft is connected to a U-shaped frame. A pair of through holes are opened on the top of the U-shaped frame. A U-shaped rod is slidably connected inside the pair of through holes. A clamping plate is connected to the end of the U-shaped rod. A return spring is sleeved on both sides of the U-shaped rod. One end of the return spring is fixedly connected to the U-shaped frame, and the other end of the return spring is fixedly connected to the clamping plate. A rotating mechanism is provided at the other end of the shaft on the left side.

[0007] A fixed frame is provided, with a water distribution pipe connected to the bottom of the fixed frame, and several nozzles connected to the bottom of the water distribution pipe. The nozzles are located above the U-shaped frame. A fourth flexible hose is connected to the top of the water distribution pipe, and a feeding mechanism is provided at one end of the fourth flexible hose. Both ends of the fixed frame are provided with driving mechanisms.

[0008] In one possible implementation, the feeding mechanism includes a booster pump, one side of which is fixedly connected to a fourth hose, and the other side of which is connected to a third hose. One end of the third hose is connected to a T-junction, and the two ends of the T-junction are respectively connected to a first hose and a second hose. One end of the first hose and the second hose are respectively connected to a detergent tank and a water tank.

[0009] In one possible implementation, a first valve is fitted onto the outside of the first hose, and a second valve is fitted onto the outside of the second hose.

[0010] In one possible implementation, the drive mechanism includes a second motor, one side of which is fixedly connected to the cleaning tank. One end of the output shaft of the second motor passes through one side of the cleaning tank and is connected to a reciprocating lead screw. One end of the reciprocating lead screw is rotatably connected to a bearing housing. The back side of the bearing housing is fixedly connected to the cleaning tank. A ball nut assembly is sleeved on the outer side of the reciprocating lead screw, and the outer side of the ball nut assembly is fixedly connected to a fixed frame.

[0011] In one possible implementation, the rotating mechanism includes a first motor, one end of the output shaft of the first motor is connected to a second pulley, a belt is sleeved on the outer side of the second pulley, the inner side of the belt is connected to the first pulley, and the inner ring of the first pulley is fixedly connected to the shaft.

[0012] In one possible implementation, a first rubber pad is connected to the bottom of the clamping plate, and a second rubber pad is connected to the bottom surface of the inner wall of the U-shaped frame at a position corresponding to the first rubber pad.

[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0014] By setting up a pair of U-shaped brackets, the aluminum alloy parts can be easily fixed. Then, the first valve and the booster pump are turned on to spray the cleaning agent from the cleaning agent tank into the nozzle. At the same time, a pair of second motors are turned on to drive the reciprocating screw to rotate, which facilitates the left and right movement of the nozzle, making it easier to apply the cleaning agent to the surface of the aluminum alloy parts. The cleaning agent has the ability to remove dirt and scale, which can help clean the stains on the surface of the aluminum alloy. Then, the second valve and the booster pump are turned on, and the first valve is turned off to spray clean water from the water tank into the nozzle. The high-speed water jet helps to remove stains from the surface of the aluminum alloy, improving cleaning efficiency and quality. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0016] Figure 1 is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 is a side sectional view of the cleaning box of this utility model;

[0018] Figure 3 is a schematic diagram of the overall structure of the U-shaped frame of this utility model;

[0019] Figure 4 is a schematic diagram of the overall structure of the fixing frame of this utility model.

[0020] Explanation of reference numerals in the attached figures:

[0021] 1. Cleaning tank; 2. First pulley; 3. Shaft; 4. Belt; 5. Second pulley; 6. First motor; 7. Detergent tank; 8. First hose; 9. First valve; 10. T-joint; 11. Second valve; 12. Second hose; 13. Water tank; 14. Third hose; 15. Booster pump; 16. Fourth hose; 17. Fixing frame; 18. U-shaped frame; 19. Clamping plate; 20. Reciprocating screw; 21. Bearing seat; 22. Ball bearing nut pair; 23. Second motor; 24. Nozzle; 25. Bearing; 26. First rubber pad; 27. Second rubber pad; 28. Return spring; 29. ​​Through hole; 30. Water distribution pipe; 31. U-shaped rod. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0023] This application provides a cleaning device for aluminum alloy parts production, thereby solving the problems in the prior art.

[0024] The technical solution in this application is to solve the above problems, and the overall approach is as follows:

[0025] As shown in Figures 1-4, a cleaning device for aluminum alloy parts production includes:

[0026] Cleaning box 1, with a pair of bearings 25 embedded on both sides of the cleaning box 1. A shaft 3 is rotatably connected inside the bearing 25. A U-shaped frame 18 is connected to one end of the shaft 3. A pair of through holes 29 are opened on the top of the U-shaped frame 18. A U-shaped rod 31 is slidably connected inside the pair of through holes 29. A clamping plate 19 is connected to the end of the U-shaped rod 31. A return spring 28 is sleeved on both sides of the U-shaped rod 31. One end of the return spring 28 is fixedly connected to the U-shaped frame 18, and the other end of the return spring 28 is fixedly connected to the clamping plate 19. A rotating mechanism is provided at the other end of the left shaft 3.

[0027] The fixed frame 17 has a water distribution pipe 30 connected to its bottom. Several nozzles 24 are connected to the bottom of the water distribution pipe 30. The nozzles 24 are located above the U-shaped frame 18. A fourth hose 16 is connected to the top of the water distribution pipe 30. A feeding mechanism is provided at one end of the fourth hose 16. Both ends of the fixed frame 17 are provided with driving mechanisms.

[0028] In some examples, the feeding mechanism includes a booster pump 15, one side of which is fixedly connected to a fourth hose 16, and the other side of which is connected to a third hose 14. One end of the third hose 14 is connected to a tee pipe 10, and the two ends of the tee pipe 10 are respectively connected to a first hose 8 and a second hose 12. One end of the first hose 8 and the second hose 12 are respectively connected to a detergent tank 7 and a water tank 13. Opening the first valve 9 and the booster pump 15 facilitates the spraying of detergent from the detergent tank 7 from the nozzle 24, making it easier to apply detergent to the surface of the aluminum alloy part. Then, opening the second valve 11 and the booster pump 15 and closing the first valve 9 facilitates the spraying of clean water from the water tank 13 from the nozzle 24. The high-speed water jet helps to remove stains from the aluminum alloy surface.

[0029] In some examples, a first valve 9 is fitted on the outside of the first hose 8, and a second valve 11 is fitted on the outside of the second hose 12. Opening the first valve 9 and the booster pump 15 and closing the second valve 11 facilitates the spraying of cleaning agent from the cleaning agent tank 7 into the nozzle 24. Conversely, opening the second valve 11 and the booster pump 15 and closing the first valve 9 facilitates the spraying of clean water from the water tank 13 into the nozzle 24.

[0030] In some examples, the drive mechanism includes a second motor 23, one side of which is fixedly connected to the cleaning tank 1. One end of the output shaft of the second motor 23 passes through one side of the cleaning tank 1 and is connected to a reciprocating lead screw 20. One end of the reciprocating lead screw 20 is rotatably connected to a bearing seat 21. The back side of the bearing seat 21 is fixedly connected to the cleaning tank 1. A ball nut pair 22 is sleeved on the outside of the reciprocating lead screw 20. The outside of the ball nut pair 22 is fixedly connected to the fixing frame 17. When the second motor 23 is turned on, the reciprocating lead screw 20 is rotated, which in turn drives the ball nut pair 22 and the fixing frame 17 to move, so as to facilitate the left and right movement of the nozzle 24 and facilitate the application of cleaning agent to the surface of the aluminum alloy parts.

[0031] In some examples, the rotating mechanism includes a first motor 6, one end of the output shaft of the first motor 6 is connected to a second pulley 5, a belt 4 is sleeved on the outer side of the second pulley 5, and a first pulley 2 is connected to the inner side of the belt 4. The inner ring of the first pulley 2 is fixedly connected to the shaft 3. When the first motor 6 is turned on, the second pulley 5 is driven to rotate. Through the cooperation between the second pulley 5, the belt 4 and the first pulley 2, the shaft 3 is easily driven to rotate, thereby flipping the upper and lower surfaces of the aluminum alloy part.

[0032] In some examples, the bottom of the clamping plate 19 is connected to a first rubber pad 26, and the bottom surface of the inner wall of the U-shaped frame 18 is connected to a second rubber pad 27 at a position corresponding to the first rubber pad 26, which helps to increase the clamping stability of the aluminum alloy parts.

[0033] This invention uses a pair of U-shaped brackets 18 to easily fix the aluminum alloy parts. Then, the first valve 9 and the booster pump 15 are opened to allow the cleaning agent in the cleaning agent tank 7 to be sprayed from the nozzle 24. At the same time, a pair of second motors 23 are turned on to drive the reciprocating screw 20 to rotate, which facilitates the left and right movement of the nozzle 24, making it easy to apply the cleaning agent to the surface of the aluminum alloy parts. The cleaning agent has the ability to remove dirt and scale, which can help clean the stains on the surface of the aluminum alloy. Then, the second valve 11 and the booster pump 15 are opened, and the first valve 9 is closed to allow the clean water in the water tank 13 to be sprayed from the nozzle 24. The high-speed water flow impact helps to remove stains from the surface of the aluminum alloy, improving cleaning efficiency and quality.

[0034] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A cleaning device for aluminum alloy parts production, characterized in that, include: A cleaning tank (1) has a pair of bearings (25) embedded on both sides. A shaft (3) is rotatably connected inside the bearings (25). A U-shaped frame (18) is connected to one end of the shaft (3). A pair of through holes (29) are opened on the top of the U-shaped frame (18). A U-shaped rod (31) is slidably connected inside the pair of through holes (29). A clamp (19) is connected to the end of the U-shaped rod (31). A return spring (28) is sleeved on both sides of the U-shaped rod (31). One end of the return spring (28) is fixed to the U-shaped frame (18). Fixed connection, the other end of the reset spring (28) is fixedly connected to the clamp (19), and the other end of the left shaft (3) is provided with a rotating mechanism; fixed frame (17), the bottom of the fixed frame (17) is connected to a water distribution pipe (30), the bottom of the water distribution pipe (30) is connected to several nozzles (24), the nozzles (24) are located above the U-shaped frame (18), the top of the water distribution pipe (30) is connected to a fourth hose (16), one end of the fourth hose (16) is provided with a feeding mechanism, and both ends of the fixed frame (17) are provided with a driving mechanism.

2. The cleaning device for aluminum alloy parts production according to claim 1, characterized in that: The feeding mechanism includes a booster pump (15), one side of which is fixedly connected to a fourth hose (16), and the other side of which is connected to a third hose (14). One end of the third hose (14) is connected to a three-way pipe (10), and the two ends of the three-way pipe (10) are respectively connected to a first hose (8) and a second hose (12). One end of the first hose (8) and the second hose (12) are respectively connected to a detergent tank (7) and a water tank (13).

3. The cleaning device for aluminum alloy parts production according to claim 2, characterized in that: A first valve (9) is fitted on the outside of the first hose (8), and a second valve (11) is fitted on the outside of the second hose (12).

4. The cleaning device for aluminum alloy parts production according to claim 1, characterized in that: The drive mechanism includes a second motor (23), one side of which is fixedly connected to the cleaning tank (1). One end of the output shaft of the second motor (23) passes through one side of the cleaning tank (1) and is connected to a reciprocating lead screw (20). One end of the reciprocating lead screw (20) is rotatably connected to a bearing seat (21). The back side of the bearing seat (21) is fixedly connected to the cleaning tank (1). A ball nut pair (22) is sleeved on the outside of the reciprocating lead screw (20). The outside of the ball nut pair (22) is fixedly connected to a fixing frame (17).

5. A cleaning device for aluminum alloy parts production according to claim 1, characterized in that: The rotating mechanism includes a first motor (6), one end of the output shaft of the first motor (6) is connected to a second pulley (5), a belt (4) is sleeved on the outer side of the second pulley (5), and a first pulley (2) is connected to the inner side of the belt (4). The inner ring of the first pulley (2) is fixedly connected to the shaft (3).

6. A cleaning device for aluminum alloy parts production according to claim 1, characterized in that: The bottom of the clamp (19) is connected to a first rubber pad (26), and the bottom surface of the inner wall of the U-shaped frame (18) is connected to a second rubber pad (27) at a position corresponding to the first rubber pad (26).