Induction heating device for die-casting pot bottom composite board

By introducing a slide rail and bidirectional screw design into the induction heating device for the die-cast pot bottom composite plate, the problems of uneven heating and size adaptability of the plate are solved, achieving uniform and efficient heating of the composite plate and improving the molding quality.

CN224181886UActive Publication Date: 2026-05-01ZHEJIANG ZHONGHENG IND & TRADE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG ZHONGHENG IND & TRADE CO LTD
Filing Date
2025-02-12
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In existing induction heating devices for die-cast pot bottom composite plates, the heating of raw material plates is uneven and cannot be adjusted according to the size of the plates, which affects the heating efficiency and the forming effect of the composite plate.

Method used

The design combines heating and moving components, using slide rails and bidirectional screws to achieve linear movement of the induction heating coil and adjustment of the housing, ensuring uniform heating of both sides of the plate and adapting to plates of different sizes.

Benefits of technology

This technology enables uniform and efficient heating of composite panels, improving heating efficiency and the practicality of the device, and ensuring the forming quality of the composite panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of composite board processing, and particularly relates to a die-casting pot bottom composite board induction heating device which comprises a rack, a bearing seat is fixedly installed at the bottom of the rack, and a support is fixedly connected to the back of the rack. A placing mechanism is slidably mounted at the top of the bearing seat; a heating mechanism is arranged at the top of the bracket; the heating mechanism further comprises a heating assembly, a moving assembly and a sliding rail. Wherein the heating assembly comprises a fixed plate and a sliding seat, a frequency converter is fixedly mounted on one side of the fixed plate, an induction heating coil is fixedly mounted on one side of the frequency converter, and the sliding seat is slidably mounted at the top of the sliding rail; the moving assembly comprises a fixing base, and a second motor is fixedly installed at the bottom of the fixing base and used for driving the transmission wheel belt set to drive the moving base to move. Under the cooperation of the heating mechanism and the placing mechanism, the device can be used for uniformly and efficiently heating the raw material plate of the composite plate, and is suitable for heating the composite plates with different sizes.
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Description

An induction heating device for a die-cast pot bottom composite plate Technical Field

[0001] This utility model belongs to the field of composite plate processing technology, specifically relating to an induction heating device for a die-cast pot bottom composite plate. Background Technology

[0002] During the production of die-casting pots, a metal composite plate needs to be covered at the bottom. A metal composite plate is a plate with one metal layer covered with another metal layer. This can greatly improve the properties of a single metal material without reducing its performance. The magnetic induction heating used in the processing generates current inside the metal plate through electromagnetic induction, thereby processing the metal plate.

[0003] Problems with existing technology:

[0004] The prior art, in the patent application CN214866505U, describes an "induction heating device for a die-casting pot bottom composite plate" that "includes a horizontal frame, a shaft housing fixedly connected to the lower end of the horizontal frame, a bearing shaft movably sleeved on the outer side of the lower end of the shaft housing, a die-casting shaft movably sleeved inside the shaft housing, a ring shaft cutter movably sleeved on the lower side of the die-casting shaft, a spring-loaded platform movably engaged on the lower side of the inner end of the bearing shaft, and a pull ring fixedly connected to the outer side of the spring-loaded platform."

[0005] In the above-mentioned device, the three raw material plates of the composite plate are stacked together during heating, which makes the plates not heated evenly, thus affecting the heating efficiency of the composite plate and the effect of subsequent die casting into the composite plate. Furthermore, when the above-mentioned device is used, the heating device cannot be adjusted according to the different sizes of the raw material plates of the composite plate, thus affecting the practicality of the heating device. Summary of the Invention

[0006] The purpose of this utility model is to provide an induction heating device for die-cast pot bottom composite plates, which can solve the problems of uneven heating caused by the stacking of raw material plates and the lack of corresponding adjustment structures due to the different sizes of the plates when using existing induction heating devices for die-cast pot bottom composite plates.

[0007] The specific technical solution adopted by this utility model is as follows:

[0008] An induction heating device for a die-cast pot bottom composite plate includes a frame, a support seat is fixedly installed at the bottom of the frame, and a bracket is fixedly connected to the back of the frame.

[0009] A placement mechanism is slidably mounted on the top of the support base, and a heating mechanism is provided on the top of the bracket;

[0010] The heating mechanism also includes a heating component, a moving component, and a slide rail;

[0011] The heating assembly includes a fixed plate and a sliding seat. A frequency converter is fixedly installed on one side of the fixed plate, and an induction heating coil is fixedly installed on one side of the frequency converter. The sliding seat is slidably installed on the top of the slide rail.

[0012] The movable component includes a fixed base, and a second motor is fixedly installed at the bottom of the fixed base. The second motor is used to drive the transmission pulley set to move the movable base.

[0013] The movable components are arranged on both sides of the bracket, and the movable components drive the heating components to move linearly on the top of the slide rail.

[0014] The bottom of the fixed plate is fixedly installed with the sliding seat, and the sliding seat is fixedly installed with the movable seat.

[0015] The fixed seat is fixedly installed on the bracket, and the transmission wheel belt assembly is connected to the movable seat for transmission.

[0016] The sliding seat and the fixed plate move horizontally on top of the moving assembly, causing the induction heating coil to be inserted into the placement mechanism.

[0017] The placement mechanism includes a first motor and a housing, and a bidirectional screw is driven to one side of the first motor.

[0018] The housing is provided in two sets, arranged in a mirror image, and the housing is threadedly installed with a bidirectional screw.

[0019] The bidirectional screw is used to drive the housing to move linearly on the top of the support seat, and the interior of the housing is vertically and evenly arranged with arc-shaped support blocks.

[0020] The technical effects achieved by this utility model are as follows:

[0021] This invention utilizes a slide rail mounted on the top of a support, with a heating component slidably mounted on the top of the slide rail. Simultaneously, movable components are mounted on both sides of the support. The sliding seat of the heating component is fixedly connected to the movable seat of the movable component. Therefore, when the second motor is started, the movable seat can drive the fixed plate and the induction heating coil to move linearly via the sliding seat. Due to the support block installed inside the placement mechanism, the raw material sheet is separated. Thus, when the induction heating coil moves, it enters the placement mechanism, simultaneously heating the upper and lower parts of the raw material sheet. This results in more uniform and efficient heating of the sheet, thereby improving the subsequent composite board forming effect.

[0022] This utility model features a housing that is slidably mounted on the top of a support base. A bidirectional screw is threaded onto the top of the housing, and the bidirectional screw can rotate under the action of a first motor. By starting the first motor, the bidirectional screw can drive two sets of mirror-arranged housings to move in opposite directions, thereby adjusting the distance between the housings. At the same time, with the help of the support block, it can place raw material plates of different sizes, thus improving the practicality of the heating device. Attached Figure Description

[0023] Figure 1 is a perspective view of the overall installation structure of this utility model;

[0024] Figure 2 is a schematic diagram of the installation structure of the heating mechanism in this utility model;

[0025] Figure 3 is a schematic diagram of the heating component structure in this utility model;

[0026] Figure 4 is a schematic diagram of the structure of the mobile component in this utility model;

[0027] Figure 5 is a schematic diagram of the placement mechanism in this utility model.

[0028] The attached diagram lists the components represented by each number as follows:

[0029] 1. Frame; 2. Support base; 3. Placement mechanism; 31. First motor; 32. Bidirectional screw; 33. Housing; 34. Support block; 4. Bracket; 5. Heating mechanism; 51. Heating component; 511. Fixing plate; 512. Frequency converter; 513. Sliding seat; 514. Induction heating coil; 52. Moving component; 521. Fixing base; 522. Second motor; 523. Transmission pulley belt assembly; 524. Moving seat; 53. Slide rail. Detailed Implementation

[0030] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0031] As shown in Figures 1-5, an induction heating device for a die-cast pot bottom composite plate includes a frame 1, a support seat 2 fixedly installed at the bottom of the frame 1, and a bracket 4 fixedly connected to the back of the frame 1.

[0032] A placement mechanism 3 is slidably installed on the top of the support 2, and a heating mechanism 5 is provided on the top of the bracket 4;

[0033] The heating mechanism 5 also includes a heating component 51, a moving component 52, and a slide rail 53;

[0034] The heating assembly 51 includes a fixed plate 511 and a sliding seat 513. A frequency converter 512 is fixedly installed on one side of the fixed plate 511, and an induction heating coil 514 is fixedly installed on one side of the frequency converter 512. The sliding seat 513 is slidably installed on the top of the slide rail 53.

[0035] The movable component 52 includes a fixed base 521, and a second motor 522 is fixedly installed on the bottom of the fixed base 521. The second motor 522 is used to drive the transmission pulley belt group 523 to move the movable base 524.

[0036] Referring to Figures 2, 3 and 4, in this embodiment, the moving component 52 is disposed on both sides of the bracket 4, and the moving component 52 drives the heating component 51 to move linearly on the top of the slide rail 53.

[0037] In the above embodiment, by setting the moving component 52, the heating component 51 can slide on the top of the bracket 4 via the slide rail 53. Since the induction heating coil 514 is installed on one side of the fixing plate 511 of the heating component 51, the frequency converter 512 can be driven to move horizontally through the fixing plate 511, so that the induction heating coil 514 can be inserted into the interior of the placement mechanism 3.

[0038] Specifically, since both sides of the bottom of the sliding seat 513 are fixedly connected to the moving seat 524 of the moving component 52, and the bottom of the fixed plate 511 is fixedly installed with the sliding seat 513, the moving seat 524 can be moved when the second motor 522 is started, thereby realizing the movement of the sliding seat 513 and the fixed plate 511.

[0039] More specifically, the fixed base 521 is fixedly installed on both sides of the bracket 4. At the same time, a second motor 522 is installed at the bottom of the fixed base 521, and the transmission wheel belt assembly 523 is connected to the movable base 524 for transmission. Therefore, the movable base 524 can be moved by the transmission wheel belt assembly 523.

[0040] Referring to Figures 1 and 5, in this embodiment, the placement mechanism 3 includes a first motor 31 and a housing 33. A bidirectional screw 32 is connected to one side of the first motor 31, and a support block 34 is fixedly installed inside the housing 33.

[0041] In the above embodiment, the first motor 31 can drive the bidirectional screw 32 to rotate. Since the housing 33 is threadedly installed with the bidirectional screw 32, and the housing 33 is provided with two sets and arranged in a mirror image, when the bidirectional screw 32 rotates, it can drive the housing 33 to move on the top of the bearing seat 2, thereby clamping and fixing the raw material plate through the housing 33 and the support block 34 installed inside it.

[0042] The working principle of this utility model is as follows: After the board is placed on top of the support block 34, the first motor 31 is started to drive the bidirectional screw 32 to rotate, thereby causing the two sets of mirror-arranged shells 33 to move in opposite directions, thus clamping and fixing the board. Then, the second motor 522 is started to drive the transmission wheel belt group 523 to rotate, thereby causing the moving seat 524 to drive the fixed plate 511 to move linearly through the sliding seat 513. When the fixed plate 511 moves, the induction heating coil 514 moves synchronously and is inserted into the placement mechanism 3. Since the induction heating coil 514 is located at the top and bottom of the board and does not contact it, the two sides of the raw material board can be heated synchronously when the frequency converter 512 is started, thereby effectively improving the heating efficiency of the raw material board of the composite board and making the heating more uniform.

[0043] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. An induction heating device for a die-cast pot bottom composite plate, characterized in that, include: A frame (1) is provided with a support seat (2) fixedly installed at the bottom of the frame (1) and a bracket (4) fixedly connected to the back of the frame (1). A placement mechanism (3) is slidably installed on the top of the support seat (2) and a heating mechanism (5) is provided on the top of the bracket (4). The heating mechanism (5) also includes a heating component (51), a moving component (52), and a slide rail (53). The heating component (51) includes a fixed plate (511) and a sliding seat (513). A frequency converter (512) is fixedly installed on one side of the fixed plate (511) and an induction heating coil (514) is fixedly installed on one side of the frequency converter (512). The sliding seat (513) is slidably installed on the top of the slide rail (53). The moving component (52) includes a fixed seat (521). A second motor (522) is fixedly installed on the bottom of the fixed seat (521). The second motor (522) is used to drive the transmission belt group (523) to move the moving seat (524).

2. The induction heating device for a die-cast pot bottom composite plate according to claim 1, characterized in that: The moving component (52) is disposed on both sides of the bracket (4), and the moving component (52) drives the heating component (51) to move linearly on the top of the slide rail (53).

3. The induction heating device for a die-cast pot bottom composite plate according to claim 1, characterized in that: The bottom of the fixed plate (511) is fixedly installed with the sliding seat (513), and the sliding seat (513) is fixedly installed with the movable seat (524).

4. The induction heating device for a die-cast pot bottom composite plate according to claim 1, characterized in that: The fixed seat (521) is fixedly installed with the bracket (4), and the transmission wheel belt assembly (523) is connected to the movable seat (524) for transmission.

5. The induction heating device for a die-cast pot bottom composite plate according to claim 1, characterized in that: The sliding seat (513) and the fixed plate (511) move horizontally on top of the moving assembly (52) so that the induction heating coil (514) is inserted into the placement mechanism (3).

6. The induction heating device for a die-cast pot bottom composite plate according to claim 1, characterized in that: The placement mechanism (3) includes a first motor (31) and a housing (33), and a bidirectional screw (32) is connected to one side of the first motor (31).

7. The induction heating device for a die-cast pot bottom composite plate according to claim 6, characterized in that: The housing (33) is provided in two sets and arranged in a mirror image. The housing (33) is threadedly installed with the bidirectional screw (32).

8. The induction heating device for a die-cast pot bottom composite plate according to claim 6, characterized in that: The bidirectional screw (32) is used to drive the housing (33) to move linearly on the top of the support (2), and the interior of the housing (33) is vertically and evenly arranged with arc-shaped support blocks (34).

Citation Information

Patent Citations

  • Induction heating device for die-casting pot bottom composite board

    CN214866505U