Trimming mechanism of automatic winding machine

By designing an automatic winding machine wire cutting mechanism and adopting a pneumatic scissor assembly and a pushing device, the problem of low wire cutting efficiency after the clutch friction plate is wound with wire has been solved, realizing an efficient and safe automated wire cutting and pushing process, and improving product quality.

CN224181949UActive Publication Date: 2026-05-01上海精谐自动化设备有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
上海精谐自动化设备有限公司
Filing Date
2024-12-24
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In existing technologies, the process of cutting the wire after winding the clutch friction plate is mostly done manually, which leads to low efficiency, uneven wire cutting, and safety hazards, thus affecting the quality of the clutch.

Method used

Design an automatic winding machine wire cutting mechanism, which adopts a pneumatic scissor assembly and a material pushing device. It uses a rodless cylinder to drive the cutting and pushing of materials, and combines a guide device and a push rod with an irregular rod design to achieve automated wire cutting and stable pushing.

Benefits of technology

It improves the efficiency and safety of wire cutting, ensures neat and consistent cutting, reduces the risk of misoperation and material displacement, and enhances production efficiency and product qualification rate.

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Abstract

The utility model relates to the technical field of thread trimming machines, and provides an automatic winding machine thread trimming mechanism which comprises a working table, a needle disc, a supporting frame, a guiding device, a first rodless air cylinder, a pneumatic shear set and a material pushing device, a lifting device is arranged on the working table, the needle disc is arranged on the working table, the supporting frame is arranged on one side of the working table, and the material pushing device is arranged on the other side of the working table. The supporting frame is arranged on the workbench, the guiding device is arranged on the supporting frame, the first rodless air cylinder is arranged on the guiding device, the pneumatic shear set is arranged on the first rodless air cylinder, and the pushing device is arranged on the workbench. Through quick response and accurate control of the first rodless air cylinder and the second rodless air cylinder, the pneumatic shear set and the material pushing device can quickly complete shearing and pushing actions, and the operation period is remarkably shortened; the pneumatic shear set is driven in a pneumatic mode, and potential safety hazards possibly caused by direct manual operation of shears are avoided.
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Description

An automatic winding machine wire cutting mechanism Technical Field

[0001] This utility model relates to the field of wire cutting machine technology, specifically to an automatic winding machine wire cutting mechanism. Background Technology

[0002] In the clutch manufacturing process, the winding of the friction plates is a crucial step, affecting the clutch's performance and durability. Traditionally, the process of cutting the windings after winding the clutch friction plates is mostly done manually. This method is not only inefficient but also prone to uneven cutting and damage to the friction plates, impacting the overall quality of the clutch. Furthermore, manual operation poses safety hazards, especially when handling high-speed rotating clutch components. Therefore, this application is hereby submitted. Summary of the Invention

[0003] This application proposes an automatic winding machine wire cutting mechanism to solve the problem that the existing process of cutting the wire after winding clutch friction plates mostly relies on manual operation. This method is not only inefficient but also suffers from uneven wire cutting and damage to the friction plates. The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0004] An automatic winding machine thread cutting mechanism includes a worktable, a needle plate, a support frame, a guide device, a first rodless cylinder, a pneumatic scissor assembly, and a pushing device. The needle plate is disposed on the worktable, the support frame is disposed on one side of the worktable, the guide device is disposed on the support frame, the first rodless cylinder is disposed on the guide device, the pneumatic scissor assembly is disposed on the first rodless cylinder, and the pushing device is disposed on the worktable.

[0005] Furthermore, the feeding device includes a fixed frame, a second rodless cylinder, a connecting rod, and a push rod. The fixed frame is disposed on the worktable, the second rodless cylinder is disposed on the fixed frame, the connecting rod is disposed on the second rodless cylinder, the push rod is disposed on the connecting rod, and the push rod is located on the surface of the needle plate.

[0006] Furthermore, the guiding device includes a slide rail, a slider, and a connecting plate. The slide rail is mounted on the support frame, the slider is slidably mounted on the slide rail, the connecting plate is mounted on the slider, and the connecting plate is connected to the first rodless cylinder.

[0007] Furthermore, the push rod is symmetrically provided with irregularly shaped rods.

[0008] Furthermore, the push rod and the connecting rod are connected by bolts.

[0009] Furthermore, the support frame is provided with a support plate, and the slide rail is disposed on the support plate.

[0010] Compared with the prior art, the beneficial effects of this utility model include:

[0011] The rapid response and precise control of the first and second rodless cylinders enable the pneumatic shear assembly and pushing device to quickly complete the shearing and pushing actions, significantly shortening the operation cycle. The pneumatic shear assembly, driven by pneumatics, avoids the safety hazards that may be caused by direct manual operation of the shears. At the same time, the precise control of the pneumatic shear assembly also reduces the possibility of misoperation, ensures product consistency, and improves the pass rate.

[0012] By setting a push rod, the friction pad after wire cutting will be pushed out through the push rod. The special-shaped rod makes the pushing process stable and reliable, avoiding accidental drop or displacement of materials during the pushing process, thereby ensuring the safety of operation, realizing overall automation, and improving production efficiency. Attached Figure Description

[0013] Figure 1 is a schematic diagram of the structure of this utility model;

[0014] Figure 2 is a structural schematic diagram of the first part of this utility model;

[0015] Figure 3 is a structural schematic diagram of the second part of this utility model.

[0016] In the diagram: 1. Workbench; 2. Needle plate; 3. Support frame; 4. First rodless cylinder; 5. Pneumatic scissor assembly; 6. Fixing frame; 7. Second rodless cylinder; 8. Connecting rod; 9. Push rod; 10. Slide rail; 11. Slider; 12. Connecting plate; 13. Irregular rod; 14. Support plate. Detailed Implementation

[0017] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0020] Please refer to Figures 1-3. An automatic winding machine wire cutting mechanism includes a worktable 1, a needle plate 2, a support frame 3, a guide device, a first rodless cylinder 4, a pneumatic scissor assembly 5, and a pushing device. The needle plate 2 is disposed on the worktable 1, the support frame 3 is disposed on one side of the worktable 1, the guide device is disposed on the support frame 3, the first rodless cylinder 4 is disposed on the guide device, the pneumatic scissor assembly 5 is disposed on the first rodless cylinder 4, and the pushing device is disposed on the worktable 1.

[0021] The workbench 1 provides a stable foundation for the entire mechanism. The needle plate 2 is used to fix and support the material to be wound. The support frame 3 and the guide device together provide a stable moving path for the first rodless cylinder 4. The pneumatic shear assembly 5 completes the shearing action under the drive of the first rodless cylinder 4. The pushing device is responsible for pushing the sheared material to the next process or collection point.

[0022] In some embodiments, the feeding device includes a fixed frame 6, a second rodless cylinder 7, a connecting rod 8, and a push rod 9. The fixed frame 6 is mounted on the worktable 1, the second rodless cylinder 7 is mounted on the fixed frame 6, the connecting rod 8 is mounted on the second rodless cylinder 7, and the push rod 9 is mounted on the connecting rod 8. The push rod 9 is located on the surface of the needle plate 2. The feeding device is stably mounted on the worktable 1 by the fixed frame 6. The second rodless cylinder 7 serves as a power source, driving the connecting rod 8 and the push rod 9 to reciprocate. When the pneumatic shear assembly 5 completes the shearing action, the second rodless cylinder 7 is activated, driving the push rod 9 to move along the surface of the needle plate 2 via the connecting rod 8, pushing the sheared material to a predetermined position, ensuring the accuracy and stability of the feeding and improving production efficiency.

[0023] In some embodiments, the guiding device includes a slide rail 10, a slider 11, and a connecting plate 12. The slide rail 10 is mounted on the support frame 3, the slider 11 is slidably mounted on the slide rail 10, and the connecting plate 12 is mounted on the slider 11 and connected to the first rodless cylinder 4. The guiding device provides a precise movement path for the first rodless cylinder 4 through the sliding engagement of the slide rail 10 and the slider 11. The slide rail 10 is mounted on the support frame 3, the slider 11 slides freely on the slide rail 10, and the connecting plate 12 is fixed to the slider 11 and connected to the first rodless cylinder 4. Thus, when the first rodless cylinder 4 is activated, it can drive the slider 11 to slide on the slide rail 10 via the connecting plate 12, thereby achieving precise movement and shearing of the pneumatic scissor assembly 5.

[0024] In some embodiments, the push rod 9 is symmetrically provided with irregularly shaped rods 13. These are used to increase the friction and clamping force between the push rod 9 and the material, so as to ensure that the material does not slip or shift during the pushing process.

[0025] In some embodiments, the push rod 9 and the connecting rod 8 are connected by bolts. This connection method is simple, reliable, and easy to maintain and replace. At the same time, the bolt connection also allows for some adjustment of the position and angle of the push rod 9 to accommodate different material specifications or operational requirements.

[0026] In some embodiments, a support plate 14 is provided on the support frame 3, and a slide rail 10 is disposed on the support plate 14. By adjusting the height of the support plate 14 on the support frame 3, the position of the pneumatic scissor assembly 5 for cutting the wire can be adjusted.

[0027] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. An automatic winding machine thread cutting mechanism, characterized in that, The device includes a worktable, a needle plate, a support frame, a guide device, a first rodless cylinder, a pneumatic scissor assembly, and a pushing device. The needle plate is mounted on the worktable, the support frame is mounted on one side of the worktable, the guide device is mounted on the support frame, the first rodless cylinder is mounted on the guide device, the pneumatic scissor assembly is mounted on the first rodless cylinder, and the pushing device is mounted on the worktable.

2. The automatic winding machine wire cutting mechanism according to claim 1, characterized in that, The feeding device includes a fixed frame, a second rodless cylinder, a connecting rod, and a push rod. The fixed frame is mounted on the worktable, the second rodless cylinder is mounted on the fixed frame, the connecting rod is mounted on the second rodless cylinder, and the push rod is mounted on the connecting rod. The push rod is located on the surface of the needle plate.

3. The automatic winding machine wire cutting mechanism according to claim 1, characterized in that, The guiding device includes a slide rail, a slider, and a connecting plate. The slide rail is mounted on the support frame, the slider is slidably mounted on the slide rail, and the connecting plate is mounted on the slider. The connecting plate is connected to the first rodless cylinder.

4. An automatic winding machine thread cutting mechanism according to claim 2, wherein, The push rod is symmetrically provided with irregularly shaped rods.

5. The automatic winding machine wire cutting mechanism according to claim 2, characterized in that, The push rod and the connecting rod are connected by bolts.

6. An automatic winding machine thread cutting mechanism according to claim 3, wherein, The support frame is provided with a support plate, and the slide rail is mounted on the support plate.