Copper busbar processing device

By designing an automated copper busbar processing device, the automatic cutting of copper busbars is achieved through mechanical transmission, which solves the problem of the existing device having a simple structure and requiring manual control, improves processing efficiency, and facilitates the maintenance of the cutting plate.

CN224181958UActive Publication Date: 2026-05-01JIANGSU CHUANGKE ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU CHUANGKE ELECTRIC CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing copper busbar processing equipment has a simple structure, and the cutting process requires manual control, which is time-consuming and labor-intensive.

Method used

A copper busbar processing device was designed, comprising components such as a drive motor, a rotating plate, a cylindrical toothed plate, and a bevel gear. Automatic cutting is achieved through mechanical transmission, and the cutting plate is detachable and stably fixed through threaded bolts and threaded caps.

Benefits of technology

It enables automated cutting of copper busbars, reduces manpower consumption, improves processing efficiency, and the cutting plate is detachable for easy maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper busbar processing device which comprises a shell, a control panel is arranged on the front wall of the shell, a storage bin is arranged on one side of the shell, and a driving motor is fixed in the shell. The copper busbar machining device is provided with a first cylindrical toothed plate and a rotating plate, the first cylindrical toothed plate and the rotating plate can be driven to rotate by starting a driving motor, a cutting plate can rotate and cut through transmission of the first cylindrical toothed plate, and then a fixing column can rotate through rotation of the rotating plate; a movable rod can move through rotation of a fixed column, and a connecting column can slide up and down through a limiting groove and a limiting column through movement of the movable rod, so that a cutting plate can be driven to perform up-and-down reciprocating cutting, and the situation that most of the copper busbar machining devices are too simple in structure; and in the cutting process, the cutting assembly needs to be manually controlled for cutting, so that the cutting process is time-consuming and labor-consuming.
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Description

Technical Field

[0001] This utility model relates to the field of copper busbar processing technology, and in particular to a copper busbar processing device. Background Technology

[0002] Copper busbars have high mechanical properties, good electrical and thermal conductivity, excellent corrosion resistance and electroplating properties, and are widely used in the manufacture of motor windings, high and low voltage electrical appliances, switch contacts, and power supply and distribution installation wires. Traditional processes often require multiple steps, such as manual operation or simple mechanical equipment for punching, bending, and cutting.

[0003] Most copper busbar processing devices on the market have overly simple structures, and the cutting process requires manual control of the cutting components, which makes the cutting process time-consuming and labor-intensive. Therefore, a copper busbar processing device is needed. Utility Model Content

[0004] The purpose of this utility model is to provide a copper busbar processing device, which solves the problem that most of the existing copper busbar processing devices have overly simple structures and require manual control of the cutting components during the cutting process, resulting in a time-consuming and labor-intensive cutting process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a copper busbar processing device, including a housing, a control panel on the front wall of the housing, a storage compartment on one side of the housing, a drive motor fixed inside the housing, a first rotating shaft on the rotating end of the drive motor, a first cylindrical toothed plate fixed around the periphery of the first rotating shaft, a rotating plate fixed at the other end of the first rotating shaft, a fixing column fixed on the side wall of the rotating plate, a first bearing around the periphery of the fixing column, a movable rod around the periphery of the first bearing, and a second bearing on the inner side of the other end of the movable rod. A connecting post is provided on the inner side of the second bearing. A fixing plate is fixed to the top of the connecting post. A cutting plate is provided on one side of the fixing plate. A second cylindrical toothed plate is meshed with the upper side of the first cylindrical toothed plate. A telescopic rod is provided above the second cylindrical toothed plate. A third bearing is provided on the periphery of the telescopic rod. A first bevel gear is provided at the top of the telescopic rod. A second bevel gear is meshed with one side of the first bevel gear. A fourth bearing is installed on the periphery of the connecting post. A pull rod is installed on the periphery of the fourth bearing. A limit groove is opened on the outer side of the pull rod. A limit post is installed on the outside of the limit groove.

[0006] Preferably, the cutting plate has an internal mounting hole, a threaded bolt is provided on the inner side of the mounting hole, and a threaded cap is threadedly connected to the outer side of the threaded bolt.

[0007] Preferably, the rotating plate and the first rotating shaft form a rotating structure through the operation of the drive motor, and the rotating plate and the fixed column form a fixed structure. The fixed column and the movable rod form a rotating structure through the first bearing, and the movable rod and the connecting column form a rotating structure through the second bearing.

[0008] Preferably, the first rotating shaft and the first cylindrical toothed plate form a fixed structure, the first cylindrical toothed plate and the second cylindrical toothed plate form a meshing structure, the second cylindrical toothed plate forms a telescopic structure with the first bevel gear through a telescopic rod, and the telescopic rod forms a rotating structure with the outer shell through a third bearing.

[0009] Preferably, the first bevel gear and the second bevel gear form a meshing structure, and the second bevel gear forms a fixed structure with the fixed plate through the connecting column, and the connecting column forms a rotating structure with the pull rod through the fourth bearing, and the pull rod forms a sliding structure with the limiting column through the limiting groove.

[0010] Preferably, the fixing plate forms a detachable structure with the cutting plate through threaded bolts and threaded caps, and the cutting plate forms a locking structure with the threaded bolts through mounting holes, and the mounting holes are provided in four sets of equally spaced distribution inside the cutting plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. The copper busbar processing device is equipped with a first cylindrical toothed plate and a rotating plate. By turning on the drive motor, the first cylindrical toothed plate and the rotating plate can be driven to rotate. Through the transmission of the first cylindrical toothed plate, the cutting plate can rotate and cut. Secondly, the rotation of the rotating plate can cause the fixed column to rotate. The rotation of the fixed column can cause the movable rod to move. The movement of the movable rod can cause the connecting column to slide up and down through the limiting groove and the limiting column, thereby driving the cutting plate to cut up and down reciprocally. This avoids the fact that most copper busbar processing devices are too simple in structure and require manual control of the cutting components during the cutting process, which makes the cutting process time-consuming and labor-intensive.

[0013] 2. The copper busbar processing device is equipped with threaded bolts and threaded caps. The threaded bolts and threaded caps allow for the assembly and disassembly of the cutting plate, facilitating replacement or disassembly for maintenance. Furthermore, there are four sets of threaded bolts and threaded caps symmetrically distributed to ensure stable fixation of the cutting plate, preventing instability during use and avoiding potential hazards. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a copper busbar processing device proposed in this utility model.

[0015] Figure 21 is a cross-sectional view of the outer casing of a copper busbar processing device proposed in this utility model;

[0016] Figure 3 This is a cross-sectional view of the outer casing of a copper busbar processing device proposed in this utility model.

[0017] Figure 4 This is a schematic diagram of the unfolded structure of a copper busbar processing device proposed in this utility model.

[0018] In the diagram: 1. Outer shell; 2. Control panel; 3. Storage compartment; 4. Drive motor; 5. First rotating shaft; 6. First cylindrical gear plate; 7. Rotating plate; 8. Fixed column; 9. First bearing; 10. Movable rod; 11. Second bearing; 12. Connecting column; 13. Fixed plate; 14. Cutting plate; 15. Second cylindrical gear plate; 16. Telescopic rod; 17. Third bearing; 18. First bevel gear; 19. Second bevel gear; 20. Fourth bearing; 21. Pull-out rod; 22. Limiting groove; 23. Limiting column; 24. Mounting hole; 25. Threaded bolt; 26. Threaded cap. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1

[0021] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown in the figure, a copper busbar processing device includes a housing 1. A control panel 2 is provided on the front wall of the housing 1. A storage compartment 3 is provided on one side of the housing 1. A drive motor 4 is fixed inside the housing 1. A first rotating shaft 5 is provided at the rotating end of the drive motor 4. A first cylindrical toothed plate 6 is fixed around the first rotating shaft 5. A rotating plate 7 is fixed at the other end of the first rotating shaft 5. A fixing column 8 is fixed on the side wall of the rotating plate 7. A first bearing 9 is provided around the fixing column 8. A movable rod 10 is provided around the first bearing 9. A second bearing 11 is provided on the inner side of the other end of the movable rod 10. A connecting column 12 is provided on the inner side of the second bearing 11. A fixing plate 13 is fixed to the top of the connecting column 12. A cutting plate 14 is provided on one side of the fixing plate 13. A second cylindrical toothed plate 15 is meshed with the upper side of the first cylindrical toothed plate 6. A telescopic rod 16 is provided above the second cylindrical toothed plate 15. A third bearing 17 is provided around the telescopic rod 16. A first bevel gear 18 is provided at the top of the telescopic rod 16. A second bevel gear 19 is meshed with one side of the first bevel gear 18. A fourth bearing 20 is installed around the connecting column 12. A pull rod 21 is installed around the fourth bearing 20. A limit groove 22 is opened on the outer side of the pull rod 21. A limit post 23 is installed outside the limit groove 22.

[0022] The rotating plate 7 and the first rotating shaft 5 form a rotating structure through the operation of the drive motor 4, and the rotating plate 7 and the fixed column 8 form a fixed structure. The fixed column 8 forms a rotating structure through the first bearing 9 and the movable rod 10, and the movable rod 10 forms a rotating structure through the second bearing 11 and the connecting column 12. The rotation of the rotating plate 7 can cause the fixed column 8 to rotate, and the rotation of the fixed column 8 can cause the movable rod 10 to move. The movement of the movable rod 10 can cause the connecting column 12 to slide up and down through the limiting groove 22 and the limiting column 23, thereby driving the cutting plate 14 to cut up and down.

[0023] The first rotating shaft 5 and the first cylindrical toothed plate 6 form a fixed structure, and the first cylindrical toothed plate 6 and the second cylindrical toothed plate 15 form a meshing structure. The second cylindrical toothed plate 15 forms a telescopic structure with the first bevel gear 18 through the telescopic rod 16. The telescopic rod 16 forms a rotating structure with the outer shell 1 through the third bearing 17. When the drive motor 4 is turned on, the first cylindrical toothed plate 6 and the rotating plate 7 can be driven to rotate. Through the meshing structure of the first cylindrical toothed plate 6 and the second cylindrical toothed plate 15, the rotation of the first cylindrical toothed plate 6 can cause the second cylindrical toothed plate 15 to rotate, which indirectly drives the first bevel gear 18 to rotate. Then, through the meshing structure of the first bevel gear 18 and the second bevel gear 19, the rotation of the first bevel gear 18 can cause the second bevel gear 19 to rotate, which can drive the cutting plate 14 to rotate and cut.

[0024] The first bevel gear 18 and the second bevel gear 19 form a meshing structure, and the second bevel gear 19 forms a fixed structure with the fixed plate 13 through the connecting column 12. The connecting column 12 forms a rotating structure with the pull rod 21 through the fourth bearing 20, and the pull rod 21 forms a sliding structure with the limiting column 23 through the limiting groove 22.

[0025] Example 2

[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this embodiment further illustrates Example 1. The cutting plate 14 has an internal mounting hole 24, a threaded bolt 25 is provided on the inner side of the mounting hole 24, and a threaded cap 26 is threadedly connected to the outer side of the threaded bolt 25.

[0027] The fixing plate 13 forms a detachable structure with the cutting plate 14 through the threaded bolts 25 and threaded caps 26, and the cutting plate 14 forms a locking structure with the threaded bolts 25 through the mounting holes 24. The mounting holes 24 are provided with four sets of equally spaced holes distributed inside the cutting plate 14. The cutting plate 14 can be disassembled and assembled through the threaded bolts 25 and threaded caps 26, so as to replace or disassemble the cutting plate 14 for maintenance. Furthermore, the four sets of threaded bolts 25 and threaded caps 26 are provided and symmetrically distributed to ensure stable fixation of the cutting plate 14.

[0028] Working principle: First, the operator needs to turn on the drive motor 4, which drives the first cylindrical toothed plate 6 and the rotating plate 7 to rotate. The rotation of the first cylindrical toothed plate 6 causes the second cylindrical toothed plate 15 to rotate, which in turn drives the first bevel gear 18 to rotate. The rotation of the first bevel gear 18 causes the second bevel gear 19 to rotate, which in turn drives the cutting plate 14 to rotate and cut. The rotation of the rotating plate 7 causes the fixed column 8 to rotate, which in turn causes the movable rod 10 to move. The movement of the movable rod 10 causes the connecting column 12 to slide up and down through the limiting groove 22 and the limiting column 23, which in turn drives the cutting plate 14 to move up and down to cut. Then, the cutting plate 14 can be disassembled and installed by the threaded bolts 25 and threaded caps 26 for replacement or disassembly and maintenance. Furthermore, there are four sets of threaded bolts 25 and threaded caps 26, which are symmetrically distributed to ensure stable fixation of the cutting plate 14.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A copper busbar processing device, comprising a housing (1), characterized in that: A control panel (2) is provided on the front wall of the outer shell (1). A storage compartment (3) is provided on one side of the outer shell (1). A drive motor (4) is fixed inside the outer shell (1). A first rotating shaft (5) is provided at the rotating end of the drive motor (4). A first cylindrical toothed plate (6) is fixed around the first rotating shaft (5). A rotating plate (7) is fixed at the other end of the first rotating shaft (5). A fixing column (8) is fixed on the side wall of the rotating plate (7). A first bearing (9) is provided around the fixing column (8). A movable rod (10) is provided around the first bearing (9). A second bearing (11) is provided on the inner side of the other end of the movable rod (10). A connecting column (12) is provided on the inner side of the second bearing (11). The top end of the connecting column (12) is fixed. A fixed plate (13) is provided, and a cutting plate (14) is provided on one side of the fixed plate (13). A second cylindrical toothed plate (15) is meshed with the upper side of the first cylindrical toothed plate (6). A telescopic rod (16) is provided above the second cylindrical toothed plate (15). A third bearing (17) is provided around the telescopic rod (16). A first bevel gear (18) is provided at the top of the telescopic rod (16). A second bevel gear (19) is meshed with one side of the first bevel gear (18). A fourth bearing (20) is installed around the connecting column (12). A pull rod (21) is installed around the fourth bearing (20). A limit groove (22) is opened on the outer side of the pull rod (21). A limit post (23) is installed outside the limit groove (22).

2. The copper busbar processing device according to claim 1, characterized in that: The cutting plate (14) has an installation hole (24) inside, and a threaded bolt (25) is provided on the inner side of the installation hole (24). A threaded cap (26) is threadedly connected to the outer side of the threaded bolt (25).

3. The copper busbar processing device according to claim 1, characterized in that: The rotating plate (7) and the first rotating shaft (5) form a rotating structure through the operation of the drive motor (4), and the rotating plate (7) and the fixed column (8) form a fixed structure. The fixed column (8) forms a rotating structure through the first bearing (9) and the movable rod (10), and the movable rod (10) forms a rotating structure through the second bearing (11) and the connecting column (12).

4. The copper busbar processing device according to claim 1, characterized in that: The first rotating shaft (5) and the first cylindrical toothed plate (6) form a fixed structure, and the first cylindrical toothed plate (6) and the second cylindrical toothed plate (15) form a meshing structure. The second cylindrical toothed plate (15) forms a telescopic structure with the first bevel gear (18) through the telescopic rod (16), and the telescopic rod (16) forms a rotating structure with the outer shell (1) through the third bearing (17).

5. A copper busbar processing device according to claim 2, characterized in that: The first bevel gear (18) and the second bevel gear (19) form a meshing structure, and the second bevel gear (19) forms a fixed structure with the fixed plate (13) through the connecting column (12), and the connecting column (12) forms a rotating structure with the pull rod (21) through the fourth bearing (20), and the pull rod (21) forms a sliding structure with the limiting column (23) through the limiting groove (22).

6. The copper busbar processing device according to claim 2, characterized in that: The fixing plate (13) forms a detachable structure with the cutting plate (14) through the threaded bolt (25) and the threaded cap (26), and the cutting plate (14) forms a locking structure with the threaded bolt (25) through the mounting hole (24), and the mounting hole (24) is provided with four sets of equally spaced holes distributed inside the cutting plate (14).