Dustproof feeding device of coreless grinding machine for special steel precision bar machining
By designing a dustproof feeding device, the problem of dust affecting cutting accuracy and equipment wear in the processing of special steel precision bars was solved, achieving efficient cleaning and stable feeding, and improving processing accuracy and equipment life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI QINGSHENG PRECISION MASCH MFG CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-05-01
AI Technical Summary
During the machining of precision bars of special steel, dust and other foreign objects can enter the contact area between the cutting tool and the bar, affecting the cutting accuracy and surface quality of the bar, while also accelerating the wear of lathe parts and shortening the service life of the equipment.
A dustproof feeding device is designed, comprising a base, a bracket, an angle adjustment component, a conveying component, a vacuum cleaner, and a cleaning component. The device cleans the dust on the surface of the bar stock using a ring cover and a cleaning brush, removes the dust using a vacuum cleaner, has an adjustable bracket for easy feeding, and uses rolling wheels to stably convey the bar stock.
It improves the cleanliness of the bar stock before processing, ensures processing accuracy, reduces tool wear, extends equipment life, and reduces the difficulty and cost of feeding.
Smart Images
Figure CN224182799U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the technical field of bar processing equipment, specifically to a dustproof feeding device for a centerless grinding machine used for processing precision bars of special steel. Background Technology
[0002] In the field of machining precision bars of special steel, centerless lathes are crucial processing equipment. In actual production, special steel bars easily accumulate large amounts of dust, debris, and other foreign matter on their surface during storage and transportation. If these bars are directly placed into a centerless lathe for machining without cleaning, numerous problems will arise.
[0003] On the one hand, dust and other foreign objects can enter the contact area between the cutting tool and the bar stock during machining, affecting the cutting accuracy of the tool and causing dimensional deviations in the machined bar stock, making it difficult to meet the requirements of precision machining. On the other hand, these foreign objects may also scratch the surface of the bar stock during machining, reducing the surface quality of the bar stock and affecting the final performance and appearance of the product.
[0004] Furthermore, as processing continues, a large amount of dust accumulates inside the lathe, accelerating the wear of lathe parts, increasing the probability of equipment failure, shortening equipment lifespan, and raising maintenance costs. Therefore, developing a dustproof feeding device for a centerless grinding machine used for machining precision steel bars is of great significance. It can effectively clean foreign objects from the surface of the bars, ensure machining accuracy, and extend equipment lifespan. Utility Model Content
[0005] To overcome the above-mentioned defects, the embodiments of this disclosure provide a dustproof feeding device for a centerless grinding machine for machining precision steel bars, which solves the technical problem in the prior art that dust and other foreign objects will enter the contact area between the tool and the bar during machining, affecting the cutting accuracy of the tool and causing dimensional deviations in the machined bar.
[0006] According to one aspect, at least one embodiment of this disclosure provides a dustproof feeding device for a centerless grinding machine used for machining precision steel bars, comprising:
[0007] A base and a pair of brackets, the brackets being fixed to each other and the brackets being disposed on the base;
[0008] An angle adjustment component is disposed between the bracket and the base;
[0009] A conveying assembly, which is disposed on the bracket;
[0010] A vacuum cleaner and a cleaning assembly, wherein the vacuum cleaner is fixed to the bottom of the bracket and the cleaning assembly is disposed on the bracket;
[0011] The cleaning assembly includes an annular cover, which is fixed to the surface of the bracket. A drive motor is fixedly connected to the top of the annular cover. A rotating frame is rotatably connected inside the annular cover, and a cleaning brush is provided around the inner surface of the rotating frame.
[0012] As a further technical solution, the inner surface of the annular cover is hollow, and a dust suction port is opened around the inner surface of the annular cover, with the suction end of the vacuum cleaner connected to the annular cover.
[0013] As a further technical solution, the output end of the drive motor is provided with a drive wheel, and a transmission wheel is provided around the surface of the rotating frame. The drive wheel and the transmission wheel are connected by a belt drive.
[0014] As a further technical solution, the angle adjustment component includes a fixing frame, which is disposed on the surface of the base. The bottom of the bracket is rotatably connected to the upper end of the fixing frame via a pin, and a bottom groove is formed on the surface of the base.
[0015] As a further technical solution, a drive screw is rotatably connected inside the bottom groove. The drive screw is controlled to rotate by a motor. A pair of slide rails are provided at the bottom of the bottom groove. A movable seat is slidably connected on the slide rails. The movable seat is connected to the drive screw by a threaded connection.
[0016] As a further technical solution, a support rod is rotatably connected to the surface of the movable seat via a pin, and a connecting frame is provided at the upper end of the support rod. The connecting frame is rotatably connected to the bottom of the bracket via a pin.
[0017] As a further technical solution, the conveying assembly includes several rolling wheels, all of which are rotatably connected within the bracket. Several second motors are provided at the bottom of the bracket, and transmission gears are provided at the output end of the second motors and at one end of the rotation shaft of the rolling wheels.
[0018] As a further technical solution, the surfaces of the brackets are all inclined structural surfaces, and the surfaces of the rolling wheels are concave arc-shaped structural surfaces.
[0019] As a further technical solution, one end of the bracket can be tilted downwards at 45°.
[0020] As a further technical solution, the surfaces of the rolling wheels are all anti-slip structural surfaces with high friction.
[0021] The beneficial effects of the embodiments disclosed herein are as follows:
[0022] 1. In this disclosure, the beneficial effect of the cleaning component is that the annular cover, the cleaning brush and the drive motor work together to effectively clean the dust and foreign objects on the surface of the bar stock. The dust suction port of the annular cover is connected to the vacuum cleaner to remove the dust generated during cleaning in a timely manner and prevent the dust from scattering. This not only improves the cleanliness of the bar stock before processing, but also ensures the processing environment of the centerless lathe, improves the processing accuracy, reduces tool wear and improves product quality.
[0023] 2. The angle adjustment component in this disclosure has significant advantages. The structure of the fixed frame, drive screw, slide rail and moving seat can accurately adjust the angle of the bracket. One end of the bracket can tilt downwards at 45°, which is convenient for manual feeding without the need for lifting equipment, reducing the difficulty and cost of feeding. Moreover, the component is flexible in adjustment and can adapt to the feeding needs of bars of different lengths and weights, thus improving feeding efficiency. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0025] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;
[0026] Figure 2 This is an isometric drawing of the present disclosure;
[0027] Figure 3 This is an isometric sectional view of the present disclosure;
[0028] Figure 4 Appendix to this disclosure Figure 3 Enlarged view of part A in the middle;
[0029] Figure 5 This is a schematic diagram of the structure of the centerless grinding machine disclosed herein;
[0030] In the diagram: 1. Base; 2. Bracket; 3. Vacuum cleaner; 4. Cleaning assembly; 4-1. Circular cover; 4-2. Drive motor; 4-3. Rotating frame; 4-4. Cleaning brush; 4-5. Suction port; 4-6. Drive wheel; 4-7. Transmission wheel; 5. Angle adjustment assembly; 5-1. Fixed frame; 5-2. Bottom groove; 5-3. Drive screw; 5-4. Slide rail; 5-5. Moving seat; 5-6. Support rod; 5-7. Connecting frame; 6. Conveying assembly; 6-1. Rolling wheel; 6-2. Second motor; 6-3. Transmission gear. Detailed Implementation
[0031] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0032] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0033] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0034] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0035] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0036] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0037] like Figures 1-5 As shown, it illustrates a dustproof feeding device for a centerless grinding machine for machining precision steel bars according to an embodiment of this disclosure, comprising:
[0038] A base 1 and a pair of brackets 2, the brackets 2 being fixed to each other and the brackets 2 being mounted on the base 1;
[0039] Angle adjustment component 5 is disposed between bracket 2 and base 1;
[0040] Conveying component 6 is mounted on bracket 2;
[0041] Vacuum cleaner 3 and cleaning component 4, the vacuum cleaner 3 is fixed to the bottom of bracket 2, and the cleaning component 4 is set on bracket 2;
[0042] The cleaning component 4 includes an annular cover 4-1, which is fixed to the surface of the bracket 2. A drive motor 4-2 is fixedly connected to the top of the annular cover 4-1. A rotating frame 4-3 is connected to the inside of the annular cover 4-1. A cleaning brush 4-4 is provided around the inner surface of the rotating frame 4-3. The surface of the annular cover 4-1 is hollow. A suction port 4-5 is provided around the inner surface of the annular cover 4-1. The suction end of the vacuum cleaner 3 is connected to the annular cover 4-1. A drive wheel 4-6 is provided at the output end of the drive motor 4-2. A transmission wheel 4-7 is provided around the surface of the rotating frame 4-3. The drive wheel 4-6 and the transmission wheel 4-7 are connected by a belt drive.
[0043] In some examples, a cleaning component 4 is designed to achieve the effect of cleaning the surface of the rod. This component includes a circular cover fixed to the bracket 2. The inner side of the hollow structure of the circular cover has a suction port 4-5. The suction port 4-5 can work with the vacuum cleaner 3 to generate suction. The suction port 4-5 and the inside of the circular cover form a channel to guide the sucked dust into the vacuum cleaner 3 for collection. It can collect the dust and foreign objects cleaned on the surface of the rod. The circular cover 4-1 is rotatably connected to a rotating frame 4-3, and a cleaning brush 4-4 is set around its inner surface. When the rotating frame 4-3 rotates, it can clean the surface of the rod through the cleaning brush 4-4. The output end of the drive motor 4-2 is provided with a drive wheel 4-6. The outer surface of the rotating frame 4-3 is provided with an external gear and is connected to the drive wheel 4-6 through belt drive. The drive can be used to power the rotating frame 4-3 to continuously rotate, thereby achieving the cleaning effect.
[0044] like Figures 1-5As shown, this embodiment proposes an angle adjustment component 5 including a fixed frame 5-1, which is disposed on the surface of the base 1. The bottom of the bracket 2 is rotatably connected to the upper end of the fixed frame 5-1 via a pin. A bottom groove 5-2 is provided on the surface of the base 1. A drive screw 5-3 is rotatably connected in the bottom groove 5-2. The drive screw 5-3 is rotated by a motor. A pair of slide rails 5-4 are provided at the bottom of the bottom groove 5-2. A movable seat 5-5 is slidably connected on the slide rails 5-4. The movable seat 5-5 is connected to the drive screw 5-3 by a threaded connection. A support rod 5-6 is rotatably connected to the surface of the movable seat 5-5 via a pin. A connecting frame 5-7 is provided at the upper end of the support rod 5-6. The connecting frame 5-7 is rotatably connected to the bottom of the bracket 2 via a pin.
[0045] In some examples, to achieve the effect of adjustable bracket 2 for easy insertion of bar stock, an angle adjustment component 5 is designed. This component includes a fixed frame 5-1 fixed to the surface of the base 1. The upper end of the fixed frame 5-1 is rotatably connected to the bottom of the bracket 2 by a pin. The bracket 2 can rotate through the pin connection with the fixed frame 5-1. A rectangular groove is opened at the other end of the surface of the base 1, and a drive screw 5-3 and a slide rail 5-4 are installed inside. A movable seat 5-5 is connected to the drive screw 5-3 and the slide rail 5-4. The movable seat 5-5 can be controlled to move linearly by the drive screw 5-3. The surface of the movable seat 5-5 is rotatably connected to the bottom of the connecting frame 5-7 by a pin. When the movable seat 5-5 is displaced, an angle change will occur during the movement. The bracket 2 tilts downward with the angle change of the support rod 5-6. In the tilted state, the worker can lift one end of the bar stock and put it into the bracket 2, so that there is no need for lifting equipment to assist in loading.
[0046] like Figures 1-4 As shown, this embodiment proposes a conveying component 6 including several rolling wheels 6-1, all of which are rotatably connected to the bracket 2. Several second motors 6-2 are provided at the bottom of the bracket 2, and transmission gears 6-3 are provided at the output end of the second motors 6-2 and at one end of the rotation shaft of the rolling wheels 6-1.
[0047] In some examples, a conveying assembly 6 is designed to achieve a stable, centered conveying effect on the bar stock. This assembly includes multiple rollers 6-1, all of which are rotatably connected within the bracket 2 and are evenly spaced to drive the bar stock. A second motor 6-2 is installed below some of the rollers 6-1, providing driving force for the conveying and enabling the rollers 6-1 to rotate actively. Both the output end of the second motor 6-2 and one end of the rotation shaft of the rollers 6-1 are equipped with transmission gears 6-3. Through the transmission of the transmission gears 6-3, the active rotation of the rollers 6-1 is controlled.
[0048] For example, such as Figure 1As shown, the bracket 2 has an inclined structural surface, and the rolling wheel 6-1 has a concave arc-shaped structural surface.
[0049] In some examples, the inclined structural surface facilitates the insertion of the bar, allowing it to fall directly onto the roller 6-1 and remain in a centered position.
[0050] For example, such as Figure 1 As shown, one end of bracket 2 can tilt downwards at 45°.
[0051] In some examples, by tilting downwards at a 45° angle, one end of the bracket 2 is brought as close to the ground as possible, which makes loading easier.
[0052] For example, such as Figure 1 As shown, the surfaces of the rolling wheels 6-1 are all anti-slip structural surfaces with high friction.
[0053] In some examples, the anti-slip effect between the structural surface with high friction can be increased, which makes it easier to bring the bar into the bracket 2 during active rotation.
[0054] In actual use: First, by adjusting the angle component 5, the motor is started to rotate the drive screw 5-3, which drives the moving seat 5-5 to move on the slide rail 5-4. The moving seat 5-5 pushes the support rod 5-6, causing the bracket 2 to tilt downwards at 45°. The special steel bar is placed on the bracket 2. The second motor 6-2 of the conveying component 6 is started, and the transmission gear 6-3 drives the rolling wheel 6-1 to rotate, bringing the bar into the bracket 2. At the same time, the height of the bracket 2 is gradually restored. The drive motor 4-2 of the cleaning component 4 is started, and the drive wheel 4-6 drives the transmission wheel 4-7 to rotate the rotating frame 4-3. The cleaning brush 4-4 cleans the surface of the bar, and at the same time, the vacuum cleaner 3 removes dust through the suction port 4-5. Finally, the bar enters the centerless lathe for processing.
[0055] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A dustproof feeding device for a centerless grinding machine used for machining precision steel bars, characterized in that, include: A base (1) and a pair of brackets (2), the brackets (2) being fixed to each other and the brackets (2) being disposed on the base (1); An angle adjustment component (5) is disposed between the bracket (2) and the base (1); A conveying assembly (6) is disposed on the bracket (2); A vacuum cleaner (3) and a cleaning assembly (4), wherein the vacuum cleaner (3) is fixed to the bottom of the bracket (2) and the cleaning assembly (4) is disposed on the bracket (2); The cleaning component (4) includes an annular cover (4-1), which is fixed to the surface of the bracket (2). A drive motor (4-2) is fixedly connected to the top of the annular cover (4-1). A rotating frame (4-3) is rotatably connected inside the annular cover (4-1). A cleaning brush (4-4) is provided around the inner surface of the rotating frame (4-3).
2. The dustproof feeding device for a centerless grinding machine for machining precision steel bars according to claim 1, characterized in that, The inner surface of the annular cover (4-1) is hollow, and a dust suction port (4-5) is provided around the inner surface of the annular cover (4-1). The suction end of the vacuum cleaner (3) is connected to the annular cover (4-1).
3. The dustproof feeding device for a centerless grinding machine for machining precision steel bars according to claim 2, characterized in that, The output end of the drive motor (4-2) is provided with a drive wheel (4-6), and a transmission wheel (4-7) is provided around the surface of the rotating frame (4-3). The drive wheel (4-6) and the transmission wheel (4-7) are connected by belt drive.
4. The dustproof feeding device of the coreless grinder for precision bar processing of special steel according to claim 1, characterized in that, The angle adjustment component (5) includes a fixing frame (5-1), which is disposed on the surface of the base (1). The bottom of the bracket (2) is rotatably connected to the upper end of the fixing frame (5-1) by a pin. A bottom groove (5-2) is provided on the surface of the base (1).
5. The dustproof feeding device of the coreless grinder for precision bar processing of special steel according to claim 4, characterized in that, A drive screw (5-3) is rotatably connected inside the bottom groove (5-2). The drive screw (5-3) is rotated by a motor. A pair of slide rails (5-4) are provided at the bottom of the bottom groove (5-2). A movable seat (5-5) is slidably connected on the slide rails (5-4). The movable seat (5-5) and the drive screw (5-3) are connected by a threaded connection.
6. The dustproof feeding device for a centerless grinding machine for machining precision steel bars according to claim 5, characterized in that, The surface of the movable seat (5-5) is rotatably connected to a support rod (5-6) via a pin. A connecting frame (5-7) is provided at the upper end of the support rod (5-6). The connecting frame (5-7) is rotatably connected to the bottom of the bracket (2) via a pin.
7. The dustproof feeding device for a centerless grinding machine for machining precision steel bars according to claim 1, characterized in that, The conveying assembly (6) includes several rolling wheels (6-1), all of which are rotatably connected to the bracket (2). Several second motors (6-2) are provided at the bottom of the bracket (2). The output end of the second motor (6-2) and one end of the rotation shaft of the rolling wheel (6-1) are both provided with transmission gears (6-3).
8. The dustproof feeding device of the coreless grinder for precision bar processing of special steel according to claim 7, characterized in that, The surfaces of the bracket (2) are all inclined structural surfaces, and the surfaces of the rolling wheel (6-1) are concave arc-shaped structural surfaces.
9. The dustproof feeding device for a centerless grinding machine for machining precision steel bars according to claim 1, characterized in that, One end of the bracket (2) can be tilted downward at 45°.
10. The dustproof feeding device of the coreless grinder for precision bar processing of special steel according to claim 7, characterized in that, The surfaces of the rolling wheels (6-1) are all anti-slip structural surfaces with high friction.