PVC corrugated pipe surface embossing processing equipment

Abstract

The utility model belongs to the technical field of PVC corrugated pipe processing, and particularly relates to PVC corrugated pipe surface embossing processing equipment which comprises an embossing machine, the front face of the embossing machine is fixedly connected with a water storage pond, the left side face of the water storage pond is fixedly connected with a controller and a refrigerating unit, a placing frame is arranged above the water storage pond, a spraying plate is arranged above the placing frame, and the spraying plate is fixedly connected with the controller. The inner wall of the water storage tank is fixedly connected with a stirring motor, a refrigerating frame and two heating pipes are respectively arranged in the water storage tank, the output end of the refrigerating unit penetrates through the water storage tank and is fixedly communicated with the outer surface of the refrigerating frame, and a temperature sensor is clamped on the bottom surface of the water storage tank. Water in the water storage pond is conveyed to the spraying plate, after spraying cooling of the PVC corrugated pipe is completed, water flows back to the water storage pond again, water resources are recycled, meanwhile, the temperature sensor monitors the water temperature in real time, the heating pipe, the refrigerating unit, the refrigerating frame and the controller are linked, and the water temperature is adjusted according to needs.

Description

Technical Field

[0001] This utility model belongs to the field of PVC corrugated pipe processing technology, and in particular relates to a PVC corrugated pipe surface embossing processing equipment. Background Technology

[0002] PVC corrugated pipe is a type of plastic pipe made from polyvinyl chloride resin as the main raw material, with the addition of appropriate amounts of stabilizers, lubricants and fillers, etc., and produced by extrusion molding process. Its core feature is that the pipe wall has a periodic concave and convex corrugated shape, resembling waves, hence the name corrugated pipe.

[0003] PVC corrugated pipe surface embossing equipment refers to specialized mechanical equipment used to process specific textures, patterns, or functional structures on the outer or inner surface of PVC corrugated pipes. This type of equipment uses processes such as physical extrusion, rolling, thermoforming, or high-frequency welding to create uneven textures on the pipe surface to meet different usage requirements.

[0004] Currently, existing technologies include PVC corrugated pipe surface embossing equipment. During operation, the pipe or mold usually needs to be heated first to complete the embossing process. The cooling of the embossed pipe is mostly done by water cooling. However, the traditional water cooling process has two major drawbacks: first, the cooling water cannot be recycled, resulting in water waste; second, the water temperature fluctuates with the ambient temperature and is difficult to keep constant, leading to unstable cooling effect of the pipe, which affects the embossing quality and production efficiency.

[0005] To address the aforementioned issues, this application proposes a PVC corrugated pipe surface embossing processing equipment. Utility Model Content

[0006] The purpose of this invention is to provide a PVC corrugated pipe surface embossing processing equipment, which solves the problems mentioned in the background art.

[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0008] This utility model relates to a PVC corrugated pipe surface embossing processing equipment, including an embossing machine. A water storage tank is fixedly connected to the front of the embossing machine. A controller and a refrigeration unit are fixedly connected to the left side of the water storage tank. A placement rack is provided above the water storage tank, and a spray plate is provided above the placement rack. A stirring motor is fixedly connected to the inner wall of the water storage tank. A refrigeration rack and two heating pipes are respectively provided inside the water storage tank. The output end of the refrigeration unit passes through the water storage tank and is fixedly connected to the outer surface of the refrigeration rack. A temperature sensor is snapped onto the bottom surface of the water storage tank. A water pump is fixedly connected to the bottom surface of the water storage tank. A connecting pipe is fixedly connected to the output end of the water pump. The end of the connecting pipe away from the water storage tank is fixedly connected to the upper surface of the spray plate.

[0009] Furthermore, two sets of support columns are fixedly connected to the bottom surface of the water storage tank, and a support plate is fixedly connected to the bottom end of each support column.

[0010] Furthermore, two support frames are fixedly connected to both sides of the placement rack, and the inner walls of the two sets of support frames are fixedly connected to the two sides of the water storage tank respectively.

[0011] Furthermore, two sets of connecting frames are fixedly connected to the upper surface of the placement rack, and the side of each set of connecting frames that is close to each other is fixedly connected to the two sides of the spray plate respectively.

[0012] Furthermore, two sets of fixing blocks are fixedly connected to the outer surface of the refrigeration rack, and the side of each set of fixing blocks that is far apart from each other is fixedly connected to the inner wall of the water storage tank.

[0013] Furthermore, each of the heating tubes has a fixed bracket on its outer surface, and the two fixed brackets are fixedly connected to the inner wall of the water storage tank on opposite sides.

[0014] Furthermore, a sealing ring is fixedly connected to the outer surface of the temperature sensor, and the upper surface of the sealing ring is fixedly connected to the bottom surface of the water storage tank.

[0015] This utility model has the following beneficial effects:

[0016] This utility model is equipped with an embossing machine that can emboss the surface of PVC corrugated pipes. At the same time, a placement frame is used to support and move the embossed corrugated pipes. A water pump and connecting pipe can transfer water from the water storage tank to the spray plate. The spray plate can spray water onto the corrugated pipes. After cooling, the water flows back into the water storage tank, thereby cooling the corrugated pipes and recycling the water source.

[0017] This utility model, by setting a temperature sensor in conjunction with a heating tube, a refrigeration unit, a refrigeration rack and a controller, can cool or heat the water in the storage tank according to the set temperature, thereby keeping the circulating water at a constant temperature. Furthermore, by utilizing the rotation of the stirring motor, the uniformity of the water temperature can be improved, which can further enhance the cooling effect of the pipe.

[0018] In summary, water from the storage tank is pumped to the spray plate for cooling via a water pump and connecting pipes, while the water flows back to the storage tank for recycling. Temperature sensors link the heating elements, refrigeration unit, cooling rack, and controller to set temperatures, maintaining a constant temperature for the circulating water. The stirring motor ensures uniform water temperature, enhancing the cooling effect. This system combines efficient cooling, water conservation, and constant temperature control, further improving the processing quality and efficiency of PVC corrugated pipes.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall appearance structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the water storage tank in this utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the stirring motor in this utility model;

[0024] Figure 4 This is a schematic diagram of the heating tube in this utility model;

[0025] Figure 5 This is a bottom view structural diagram of the water pump in this utility model;

[0026] The attached diagram lists the components represented by each number as follows:

[0027] In the diagram: 1. Embossing machine; 2. Water storage tank; 3. Refrigeration unit; 4. Support plate; 5. Connecting pipe; 6. Controller; 7. Support column; 8. Support frame; 9. Placement rack; 10. Spray plate; 11. Connecting frame; 12. Fixing block; 13. Stirring motor; 14. Refrigeration rack; 15. Heating pipe; 16. Fixing frame; 17. Sealing ring; 18. Temperature sensor; 19. Water pump. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0030] Please see Figure 1-5 As shown, this utility model is a PVC corrugated pipe surface embossing processing equipment, including an embossing machine 1. A water storage tank 2 is fixedly connected to the front of the embossing machine 1. A controller 6 and a refrigeration unit 3 are fixedly connected to the left side of the water storage tank 2. A placement rack 9 is set above the water storage tank 2. A spray plate 10 is set above the placement rack 9. A stirring motor 13 is fixedly connected to the inner wall of the water storage tank 2. A refrigeration rack 14 and two heating pipes 15 are respectively set inside the water storage tank 2. The output end of the refrigeration unit 3 passes through the water storage tank 2 and is fixedly connected to the outer surface of the refrigeration rack 14. A temperature sensor 18 is snapped onto the bottom surface of the water storage tank 2. A water pump 19 is fixedly connected to the bottom surface of the water storage tank 2. A connecting pipe 5 is fixedly connected to the output end of the water pump 19. The end of the connecting pipe 5 away from the water storage tank 2 is fixedly connected to the upper surface of the spray plate 10.

[0031] In this embodiment, controller 6 is a programmable logic controller, a digital computing and operating electronic system designed specifically for industrial environments to achieve automated control. It stores instructions through a programmable memory and performs functions such as logic operations, sequential control, timing, counting, and arithmetic operations. Through digital or analog input and output interfaces, it controls various types of mechanical equipment or production processes. Meanwhile, the refrigeration unit 3 mainly consists of a compressor, condenser, throttling device, and evaporator components.

[0032] The bottom surface of the water storage tank 2 is fixedly connected with two sets of support columns 7, and the bottom end of each support column 7 is fixedly connected with a support plate 4. In this embodiment, the support column 7 can fix the support plate 4 to the water storage tank 2, and the support plate 4 can be used to make the water storage tank 2 stable.

[0033] Two support frames 8 are fixedly connected to both sides of the placement rack 9. The inner walls of the two sets of support frames 8 are fixedly connected to the two sides of the water storage tank 2 respectively. In this embodiment, the placement rack 9 can be fixed to the water storage tank 2 through the support frames 8, so that the placement rack 9 can be used stably.

[0034] Two sets of connecting frames 11 are fixedly connected to the upper surface of the placement rack 9. The side of each set of connecting frames 11 that is close to each other is fixedly connected to the two sides of the spray plate 10. In this embodiment, the spray plate 10 can be supported by the connecting frames 11, so that the spray plate 10 can spray water onto the placement rack 9 for use.

[0035] The outer surface of the refrigeration rack 14 is fixedly connected with two sets of fixing blocks 12. The side of each set of fixing blocks 12 that is far apart from each other is fixedly connected to the inner wall of the water storage tank 2. In this embodiment, the refrigeration rack 14 can be fixed to the water storage tank 2 by means of fixing blocks 12, and the refrigeration rack 14 can be made firm.

[0036] Each heating tube 15 has a fixed bracket 16 fixedly connected to its outer surface. The two fixed brackets 16 are fixedly connected to the inner wall of the water storage tank 2 on opposite sides. In this embodiment, the heating tube 15 can be fixed by the fixed bracket 16. The heating tube 15 is made by inserting an electric heating wire into a seamless metal tube, filling the gap with magnesium oxide powder with good thermal conductivity and insulation, and then shrinking the tube. It is then processed into various shapes required by the user.

[0037] The outer surface of the temperature sensor 18 is fixedly connected to a sealing ring 17, and the upper surface of the sealing ring 17 is fixedly connected to the bottom surface of the water storage tank 2. In this embodiment, the sealing ring 17 can reinforce the connection between the temperature sensor 18 and the water storage tank 2. At the same time, the temperature sensor 18 is a sensor that converts temperature variables into a standardized output signal that can be transmitted.

[0038] Understandably, water from the storage tank 2 is first transported to the spray plate 10 via the water pump 19 and connecting pipe 5 to spray and cool the PVC corrugated pipe. After this process, the water flows back to the storage tank 2, achieving water resource recycling. At the same time, the temperature sensor 18 monitors the water temperature in real time and links the heating pipe 15, the refrigeration unit 3, the refrigeration rack 14, and the controller 6 to adjust the water temperature as needed, ensuring a constant temperature for the circulating water. In addition, the operation of the stirring motor 13 makes the water temperature distribution more uniform, comprehensively improving cooling efficiency and effectively optimizing the processing quality of the corrugated pipe.

[0039] A specific application of this embodiment is as follows: In use, firstly, connect the embossing machine 1, refrigeration unit 3, stirring motor 13, heating element 15, water pump 19, temperature sensor 18, and controller 6 to the power supply. Simultaneously, connect the refrigeration unit 3, stirring motor 13, heating element 15, water pump 19, and temperature sensor 18 to the controller 6 via wires. Place the water storage tank 2 in a suitable position using the support column 7 and support plate 4. Then, add appropriate cooling water to the water storage tank 2. When using the embossing machine 1 to emboss the surface of the PVC corrugated pipe, move the embossed pipe onto the placement rack 9. Simultaneously, turn on the water pump 19 via the controller 6, and the water pump 19 will transport the cooling water from the water storage tank 2 to the spray plate 10 through the connecting pipe 5. The spray plate 10 evenly sprays water onto the surface of the PVC corrugated pipe on the placement rack 9 to cool the embossed pipe. The cooled water then flows back to the water storage tank 2, completing the water recycling process. During this process, the temperature sensor 18 monitors the water temperature in the water storage tank 2 in real time and feeds the data back to the controller 6. If the water temperature is higher than the set value, the controller 6 controls the refrigeration unit 3 to start, and cools the cooling water through the refrigeration rack 14. If the water temperature is lower than the set value, the heating tube 15 is activated to heat the water. At the same time, the stirring motor 13 runs continuously to make the water temperature distribution in the water storage tank 2 more uniform, ensuring that the circulating water is always kept within a suitable temperature range to maintain a stable and efficient cooling effect, and further ensuring the processing quality of the PVC corrugated pipe.

[0040] In the description of this specification, references to terms such as "an embodiment," "example," and "specific example" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A PVC corrugated pipe surface embossing processing equipment, comprising an embossing machine (1), characterized in that: The front of the embossing machine (1) is fixedly connected to a water storage tank (2). The left side of the water storage tank (2) is fixedly connected to a controller (6) and a refrigeration unit (3). A placement rack (9) is set above the water storage tank (2). A spray plate (10) is set above the placement rack (9). A stirring motor (13) is fixedly connected to the inner wall of the water storage tank (2). A refrigeration rack (14) and two heating pipes (15) are set inside the water storage tank (2). The output end of the refrigeration unit (3) passes through the water storage tank (2) and is fixedly connected to the outer surface of the refrigeration rack (14). A temperature sensor (18) is snapped onto the bottom surface of the water storage tank (2). A water pump (19) is fixedly connected to the bottom surface of the water storage tank (2). A connecting pipe (5) is fixedly connected to the output end of the water pump (19). The end of the connecting pipe (5) away from the water storage tank (2) is fixedly connected to the upper surface of the spray plate (10).

2. The PVC corrugated pipe surface embossing device according to claim 1, characterized in that: The bottom surface of the water storage tank (2) is fixedly connected to two sets of support columns (7), and the bottom end of each support column (7) is fixedly connected to a support plate (4).

3. The PVC corrugated pipe surface embossing processing equipment according to claim 1, characterized in that: Two support frames (8) are fixedly connected to both sides of the placement rack (9), and the inner walls of the two sets of support frames (8) are fixedly connected to the two sides of the water storage tank (2).

4. The PVC corrugated pipe surface embossing processing equipment according to claim 1, characterized in that: Two sets of connecting frames (11) are fixedly connected to the upper surface of the placement rack (9), and the side of each set of connecting frames (11) that is close to each other is fixedly connected to the two sides of the spray plate (10).

5. The PVC corrugated pipe surface embossing processing equipment according to claim 1, characterized in that: The outer surface of the refrigeration rack (14) is fixedly connected to two sets of fixing blocks (12), and the side of each set of fixing blocks (12) that is far apart from each other is fixedly connected to the inner wall of the water storage tank (2).

6. The PVC corrugated pipe surface embossing processing equipment according to claim 1, characterized in that: Each heating tube (15) has a fixed bracket (16) fixedly connected to its outer surface, and the two fixed brackets (16) are fixedly connected to the inner wall of the water storage tank (2) on opposite sides.

7. The PVC corrugated pipe surface embossing processing equipment according to claim 1, characterized in that: A sealing ring (17) is fixedly connected to the outer surface of the temperature sensor (18), and the upper surface of the sealing ring (17) is fixedly connected to the bottom surface of the water storage tank (2).

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