Ceramic rubber-coated roller

Abstract

The utility model relates to a ceramic rubber-coated roller, which comprises a roller main body, a rubber-coated body fixedly coated on the surface of the roller main body and a plurality of ceramic blocks embedded in the rubber-coated body, and the ceramic blocks are distributed along the peripheral wall direction of the rubber-coated body. A rubber coating gap is formed between every two adjacent ceramic blocks, at least one ceramic salient point is arranged on the surface of each ceramic block, and the ceramic salient points exceed the surface of the rubber coating body. The ceramic rubber-coated roller obviously improves the friction coefficient of the conveying belt and the driving roller and can effectively prevent the belt from slipping; the roller has super-long wear resistance, and the service life of the roller is greatly prolonged.

Description

Technical Field

[0001] This utility model relates to the field of ceramic roller technology, and in particular to a ceramic-coated roller. Background Technology

[0002] Existing conveying equipment is widely used in various industrial production processes, with conveyor belts and drive rollers being crucial components. However, traditional rollers are prone to problems such as belt slippage, rapid wear, and short lifespan during use, affecting the stable operation of the equipment and production efficiency. These problems are particularly pronounced under high loads and harsh environments, leading to increased maintenance costs and prolonged equipment downtime.

[0003] For example, Chinese patent CN220148390U discloses a combined ceramic-coated roller. This patent has some shortcomings, such as a complex structure that increases the difficulty of production and installation; the complex structure makes daily maintenance inconvenient and affects production efficiency; and the drive component and locking component have insufficient durability under high load.

[0004] Therefore, an improved roller structure is needed to provide a higher coefficient of friction, longer service life, and better wear resistance to solve the problems existing in the use of traditional rollers. Ceramic-coated rollers not only effectively increase the coefficient of friction and eliminate belt slippage, but also significantly improve the service life of both the roller and the belt, reduce maintenance costs and equipment downtime, and increase production efficiency. Utility Model Content

[0005] To overcome the problems existing in related technologies, this utility model provides a ceramic-coated roller to solve the technical problems of existing rollers, such as low friction coefficient, rapid wear, short life, high belt tension, belt misalignment, high failure rate, and inconvenient installation and maintenance.

[0006] According to a first aspect of the present invention, a ceramic-coated roller is provided, characterized in that it includes a roller body, a coating body fixed to the surface of the roller body, and a plurality of ceramic blocks embedded in the coating body. The ceramic blocks are distributed along the outer peripheral wall of the coating body, and there is a coating gap between adjacent ceramic blocks. At least one ceramic protrusion is provided on the surface of each ceramic block, and the ceramic protrusion extends beyond the surface of the coating body.

[0007] Furthermore, the ceramic block is rectangular, the edges of the ceramic block are distributed parallel to the axis of the roller body, and the ceramic block is fitted along the outer peripheral wall of the coating body.

[0008] Furthermore, the ceramic block is rhomboid in shape, the line connecting the two acute angles of the ceramic block is parallel to the axis of the roller body, and the ceramic block is fitted along the outer peripheral wall of the coating body.

[0009] Furthermore, the ceramic block includes a ceramic body and a bonding groove recessed from the lower surface of the ceramic body. The ceramic body is embedded in the encapsulated body, and at least a portion of the encapsulated body is adhered to the groove wall of the bonding groove. The ceramic protrusions and the bonding groove are disposed back-to-back on the ceramic body.

[0010] Furthermore, the bonding groove is provided with corrugated ribs or dotted ribs.

[0011] Furthermore, the ceramic bumps are set as spherical bumps, and the number can be set to three or more.

[0012] Furthermore, the coating material is wound and adhered to cover the surface of the roller body.

[0013] Furthermore, the coating body includes two or more coating sheets, each of which is fitted with multiple ceramic blocks, and the coating sheets are adhered one by one to the surface of the roller body.

[0014] Furthermore, adjacent pieces of the coating are at least partially overlapped and adhered.

[0015] Furthermore, the encapsulated body includes a left encapsulated body and a right encapsulated body, and the ceramic blocks embedded in the left and right encapsulated bodies are tilted at opposite angles.

[0016] The technical solution provided by the embodiments of this utility model can include the following beneficial effects: the ceramic-coated roller significantly improves the friction coefficient of the conveyor belt and the drive roller, effectively preventing belt slippage; it possesses ultra-long wear resistance, greatly extending the service life of the roller. Simultaneously, it can extend the overall service life of the belt and roller, reducing replacement frequency and maintenance costs; by effectively reducing belt tension, it reduces the possibility of belt damage. Furthermore, this technical solution can significantly improve the problem of belt misalignment, ensuring the stable operation of the conveyor system; it further reduces the failure rate of the belt system and improves the operating efficiency of the equipment.

[0017] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit the present invention. Attached Figure Description

[0018] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the description, serve to explain the principles of the present invention.

[0019] Figure 1 This is a schematic diagram of the structure of a ceramic-coated roller according to an exemplary embodiment.

[0020] Figure 2 This is a schematic diagram of the test structure of a ceramic-coated roller according to an exemplary embodiment.

[0021] Figure 3 This is a schematic diagram of the structure of the roller body according to an exemplary embodiment.

[0022] Figure 4 This is a schematic diagram of the structure of an encapsulated body according to an exemplary embodiment.

[0023] Figure 5 This is a schematic diagram of the structure of the left colloid according to an exemplary embodiment.

[0024] Figure 6 This is a schematic diagram of the structure of a right colloid according to an exemplary embodiment.

[0025] In the diagram, 1 is the main body of the roller; 2 is the coating material; 20 is the coating sheet; 21 is the left coating material; 22 is the right coating material; 3 is the ceramic block; 30 is the ceramic protrusion; 300 is the spherical protrusion; and 31 is the ceramic main body. Detailed Implementation

[0026] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0027] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0028] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] like Figures 1 to 6 As shown, this utility model provides a ceramic-coated roller, which includes a roller body 1, a coating body 2 fixed to the surface of the roller body 1, and a plurality of ceramic blocks 3 embedded in the coating body 2. The ceramic blocks 3 are arranged in an array along the outer peripheral wall of the coating body 2, and there is a coating gap between adjacent ceramic blocks 3. At least one ceramic protrusion 30 is provided on the surface of the ceramic block 3, and the ceramic protrusion 30 extends beyond the surface of the coating body 2.

[0030] In one embodiment, the roller body 1 is made of high-strength steel, and two shafts extend from both ends of the roller body 1. The shafts have notches and bearings that connect to the transmission device, providing torque input to the roller body 1. Multiple stepped protrusions are present at the connection between the shafts and the roller body 1 to prevent breakage and collisions on both sides during transmission.

[0031] Ceramic-coated rollers significantly increase the coefficient of friction between the conveyor belt and the drive roller, effectively preventing belt slippage. They also possess superior wear resistance, greatly extending the roller's service life. Furthermore, they extend the overall lifespan of both the belt and the roller, reducing replacement frequency and maintenance costs.

[0032] like Figure 3 As shown, the adhesive groove on the outer surface of the main shaft of the roller body 1 is provided with corrugated ribs or dotted ribs. The corrugated ribs are designed with a wave-shaped structure and are distributed throughout the entire outer surface of the adhesive groove. The dotted ribs are also distributed as small protrusions on the outer surface of the adhesive groove, with each dotted rib arranged in a linear and circular array. These dotted ribs further enhance the bonding force between the roller body 1 and the adhesive coating 2 by providing multi-point support.

[0033] Furthermore, the ceramic block 3 includes a ceramic body 31 and a bonding groove recessed from the lower surface of the ceramic body 31. The ceramic body 31 is made of a high-hardness ceramic material and is embedded in the encapsulated body 2 through the bonding groove. The ceramic body 31 is embedded in the encapsulated body 2, and at least a portion of the encapsulated body 2 adheres to the wall of the bonding groove. The ceramic protrusions 30 and the bonding groove are disposed back-to-back on the ceramic body 31.

[0034] like Figure 4 As shown, the rubber coating 2 is rolled and adhered to the surface of the roller body 1, completely covering the entire surface. The rubber coating 2 is made of a highly wear-resistant and heat-resistant rubber material.

[0035] In one embodiment, the coating body 2 includes two or more coating sheets 20, each coating sheet 20 is fitted with multiple ceramic blocks 3, and the coating sheets 20 are adhered one by one to the surface of the roller body 1 to form an integral coating layer.

[0036] In one embodiment, the overlapping portion of the rubber-coated sheets 20 is stepped and complementary, with adjacent rubber-coated sheets 20 at least partially overlapping and adhering. The rubber-coated sheets 20 can be flat or can be in the form of a clamping device with protrusions and adhesive grooves cooperating with each other. The length of the rubber-coated sheets 20 is the same as that of the roller body 1, and its inner diameter is slightly smaller than the maximum outer diameter of the roller body 1.

[0037] Specifically, during installation, the surface of the roller body 1 needs to be cleaned and pre-treated to ensure adhesion. To ensure strong adhesion in the overlapping area, a special compaction tool is used to compact the overlapping parts, ensuring that the adhesive is evenly distributed and firmly adhered. By adhering all the rubber sheets 20 one by one, the entire surface of the roller body 1 is evenly covered by the rubber sheet 2, with no obvious gaps between the rubber sheets 20.

[0038] like Figure 5 and Figure 6 As shown, the encapsulated body 2 includes a left encapsulated body 21 and a right encapsulated body 22, and the ceramic blocks 3 embedded in the left encapsulated body 21 and the right encapsulated body 22 have opposite tilt angles. The surface ceramic blocks 3 of the encapsulated body 2 can take various forms, such as herringbone or rhombus, and are not specifically limited to these.

[0039] In one embodiment, the ceramic block 3 is rectangular, the edges of the ceramic block 3 are distributed parallel to the axis of the roller body 1, and the ceramic block 3 is fitted along the outer peripheral wall of the coating body 2.

[0040] In one embodiment, the roller body 1, the rubber-coated body 2, and the ceramic block 3 are a three-in-one structure of ceramic, rubber, and steel plate, or a two-in-one structure of ceramic and rubber, integrally vulcanized. The ceramic roller coating is achieved by vulcanizing resistant ceramic sheets within the rubber in a specific arrangement, and then attaching them to the roller surface.

[0041] The ceramic block 3 can be divided into two shapes: spherical and planar. The impact surface with ceramic protrusions 30 is a spherical composite ceramic liner, while the other wear surfaces are planar composite ceramic liners.

[0042] In one embodiment, the ceramic blocks 3 are rhomboid in shape, with the line connecting the two acute angles of the ceramic blocks 3 parallel to the axis of the roller body 1, and the ceramic blocks 3 are fitted along the outer peripheral wall of the coating body 2. The arrangement direction of the ceramic blocks 3 is radial and axial along the roller body 1.

[0043] In one embodiment, the ceramic bumps 30 are configured as spherical bumps 300, and the number can be three or more. The spherical bumps 300 are located on the upper surface of the ceramic block 3, and their distribution on the upper surface can be rectangular or annular, etc., and the curvature of the sphere is not limited.

[0044] Other embodiments of the present invention will readily occur to those skilled in the art upon consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the present invention that follow the general principles of the present invention and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of the present invention are indicated by the following claims.

[0045] It should be understood that this invention is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this invention is limited only by the appended claims.

Claims

1. A ceramic encapsulated cylinder characterized in that, The device includes a roller body, an adhesive coating fixed to the surface of the roller body, and a plurality of ceramic blocks embedded in the adhesive coating. The ceramic blocks are distributed along the outer peripheral wall of the adhesive coating, and there is an adhesive coating gap between two adjacent ceramic blocks. At least one ceramic protrusion is provided on the surface of each ceramic block, and the ceramic protrusion extends beyond the surface of the adhesive coating. The coating body includes a left coating body and a right coating body, and multiple ceramic blocks are embedded in the left coating body and the right coating body respectively. The left coating body and the right coating body are adhered to the surface of the roller body one by one. The two adjacent pieces of the left and right colloids are at least partially superimposed and adhered, and the superimposed portions of the left and right colloids are in a complementary step shape; The ceramic blocks are rhomboid in shape, and the line connecting the two acute angles of the ceramic blocks is parallel to the axis of the roller body. The ceramic blocks are embedded along the outer peripheral wall of the coating body. The ceramic blocks embedded in the left and right coating bodies are arranged at opposite angles. The adhesive groove on the outer surface of the main shaft of the roller body is provided with corrugated ribs or dotted ribs, which enhance the bonding force between the roller body and the adhesive coating.

2. The ceramic encapsulated roller as claimed in claim 1, wherein, The ceramic block includes a ceramic body and a bonding groove recessed from the lower surface of the ceramic body. The ceramic body is embedded in the encapsulated body, and at least a portion of the encapsulated body is adhered to the groove wall of the bonding groove. The ceramic protrusions and the bonding groove are disposed back-to-back on the ceramic body.

3. The ceramic encapsulated roller as claimed in claim 2, wherein, The bonding groove is provided with corrugated ribs or dotted ribs.

4. The ceramic-coated roller according to claim 2, characterized in that, The ceramic bumps are set as spherical bumps, and the number can be set to three or more.

5. The ceramic encapsulated roller as claimed in claim 1, wherein, The coating is wound and adhered to cover the surface of the roller body.

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