Industrial wire harness winding device

Abstract

The utility model discloses an industrial wire harness winding device which comprises a supporting guide seat used for supporting, a servo motor located on the side end face of the supporting guide seat and close to the top, a transmission clamping shaft fixedly arranged at the output end of the servo motor, and two sets of transmission guide rollers connected to the front portion of the inner end face of the supporting guide seat in a rotating and clamping mode. By arranging the tensioning device and the wire guiding device, when transmission is carried out, the servo motor can synchronously drive the winding guide roller and the transmission guide roller to carry out transmission through the synchronous belt wheel and the synchronous belt, so that the winding guide roller carries out winding on the industrial wire harness, and meanwhile the transmission guide roller can carry out transmission on the industrial wire harness. The transmission guide roller can drive the wire guide device to evenly position the wire harness to the outside of the winding guide roller in a reciprocating mode, the winding uniformity of the winding guide roller on the wire harness in the follow-up process is effectively improved, meanwhile, the guide air cylinder can drive the pressing guide roller to move downwards, and therefore the tensioning force of the winding guide roller for winding the wire harness is rapidly and conveniently regulated and controlled, and the winding efficiency is improved. And the practical performance of the equipment is further improved.

Description

An industrial wire harness winding device Technical Field

[0001] This utility model relates to the field of industrial wire harness equipment technology, specifically to an industrial wire harness winding device. Background Technology

[0002] Industrial wire harnesses are cables used to transmit power, signals, or data in industrial equipment, machinery, and automation systems. They typically consist of multiple wires, cables, protective sheaths, and fasteners, and are widely used in manufacturing, automotive, aerospace, energy, and communications industries.

[0003] For example, the utility model patent disclosed in publication number CN221343344U discloses a winding device for wire harness production and processing, which includes a frame and a moving mechanism. A mounting component is rotatably mounted on the frame. The mounting component is driven by a motor. A winding component is detachably connected to the mounting component. The winding component includes a winding roller. Both ends of the winding roller are provided with connecting discs. The moving mechanism is mounted on the frame. The moving mechanism is used to drive a wire guide block to move back and forth. The wire guide block has a through hole and is located below the winding component.

[0004] Although the above-mentioned equipment can perform winding operations on industrial wire harnesses, it is not convenient to adjust the tension of the wound industrial wire harnesses according to the needs. At the same time, the utilization efficiency of the winding power of the above-mentioned equipment is also insufficient. Therefore, there is an urgent need for an industrial wire harness winding device to solve the above-mentioned problems. Summary of the Invention

[0005] The purpose of this invention is to provide an industrial wire harness winding device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an industrial wire harness winding device, comprising a support guide for support, a servo motor disposed near the top of the side end face of the support guide, and a transmission shaft fixedly disposed at the output end of the servo motor, two sets of transmission guide rollers rotatably engaged at the front of the inner end face of the support guide, synchronous pulleys disposed on the sides of both the transmission guide rollers and the transmission shaft, and a fixed guide groove formed on the outer end face of the transmission guide rollers, the two sets of synchronous pulleys being meshed and connected by a synchronous belt.

[0007] The winding guide rollers are provided in two sets, and both sets of winding guide rollers are slidably engaged with the side of the transmission shaft.

[0008] The tensioning device is fixedly installed on the upper end face of the support guide near the middle.

[0009] The conductor device comprises two sets, and the two sets of conductor devices are slidably engaged with the upper end face of the support guide seat through the fixed guide groove. The inner end face of the support guide seat is provided with a support guide shaft.

[0010] Preferably, the tensioning device includes a guide cylinder, a fixed sliding shaft is fixedly provided at the center of the lower end face of the guide cylinder, and a pressing guide roller is rotatably engaged at the bottom of the inner end face of the fixed sliding shaft.

[0011] Preferably, the guide sleeve includes a positioning guide shaft at the top of the inner end face of the guide sleeve, and a guide slide plate is fixedly installed at the center of the upper end face of the guide sleeve. A limit slide seat is installed at the center of the side end face of the guide sleeve.

[0012] Preferably, the guide sleeve is adapted to the support guide shaft through the limiting slide seat and then slidably engaged with the inner end face of the support guide seat, which can effectively improve the stability of subsequent lateral guidance of the guide sleeve.

[0013] Preferably, the guide sleeve is adapted to the fixed guide groove via the positioning guide shaft and is slidably engaged with the inner end face of the support guide seat. The fixed guide groove has a circulating structure, which facilitates the subsequent reciprocating movement of the guide sleeve inside the support guide seat, thereby improving the winding stability of the winding guide roller.

[0014] Preferably, the guide sleeve is directly opposite the take-up guide roller, which facilitates the reciprocating guidance of the industrial wire harness by the guide slide plate during subsequent cyclic reciprocating movement of the guide sleeve, thereby improving the winding uniformity of the take-up guide roller.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model, by setting up a tensioning device and a wire guide device, allows the servo motor to synchronously drive the take-up guide roller and the transmission guide roller through a synchronous pulley and synchronous belt during transmission. This enables the take-up guide roller to simultaneously take up the industrial wire harness, while the transmission guide roller drives the wire guide device to uniformly and repeatedly position the wire harness outside the take-up guide roller. This effectively improves the uniformity of the subsequent take-up guide roller's winding of the wire harness. At the same time, the guide cylinder can drive the pressing guide roller to move downward, thereby quickly and conveniently adjusting the tension of the take-up guide roller in winding the wire harness, thus improving the practical performance of the equipment. Attached Figure Description

[0017] Figure 1 is an exploded view of the main body of this utility model;

[0018] Figure 2 is a schematic diagram of the main structure of this utility model;

[0019] Figure 3 is a schematic diagram of the tensioning device of this utility model;

[0020] Figure 4 is a schematic diagram of the wire device of this utility model.

[0021] In the diagram: 1-Rewinding guide roller, 2-Tensioning device, 3-Transmission guide roller, 4-Fixed guide groove, 5-Wire guide device, 6-Support guide shaft, 7-Synchronous pulley, 8-Support guide seat, 9-Servo motor, 10-Synchronous belt, 11-Transmission clamp, 21-Guide cylinder, 22-Fixed slide shaft, 23-Pressure guide roller, 51-Guide slide plate, 52-Guide sleeve, 53-Positioning guide shaft, 54-Limit slide seat. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4. One embodiment of this utility model provides an industrial wire harness winding device, including a support guide 8 for support. A servo motor 9 is located near the top of the side end face of the support guide 8, and a transmission shaft 11 is fixedly installed at the output end of the servo motor 9. Two sets of transmission guide rollers 3 are rotatably engaged at the front of the inner end face of the support guide 8. Synchronous pulleys 7 are provided on the sides of both the transmission guide rollers 3 and the transmission shaft 11, and a fixed guide groove 4 is formed on the outer end face of the transmission guide rollers 3. The two sets of synchronous pulleys 7 are meshed and connected by a synchronous belt 10.

[0024] The winding guide roller 1 has two sets, and both sets of winding guide roller 1 are slidably engaged with the side of the transmission shaft 11.

[0025] Tensioning device 2 is fixedly installed on the upper end face of support guide 8 near the middle.

[0026] The wire guide device 5 is provided in two sets, and the two sets of wire guide devices 5 are slidably engaged with the upper end face of the support guide seat 8 through the fixed guide groove 4. The inner end face of the support guide seat 8 is provided with a support guide shaft 6.

[0027] The tensioning device 2 includes a guide cylinder 21, a fixed sliding shaft 22 is fixedly installed at the center of the lower end face of the guide cylinder 21, and a pressing guide roller 23 is rotatably engaged at the bottom of the inner end face of the fixed sliding shaft 22.

[0028] The guide sleeve 5 includes a guide sleeve 52, a positioning guide shaft 53 is provided on the top of the inner end face of the guide sleeve 52, and a guide slide plate 51 is fixedly provided at the center of the upper end face of the guide sleeve 52. A limit slide seat 54 is provided at the center of the side end face of the guide sleeve 52.

[0029] The guide sleeve 52 is adapted to the support guide shaft 6 through the limiting slide seat 54 and is slidably engaged on the inner end face of the support guide seat 8, which can effectively improve the stability of the subsequent lateral guidance of the guide sleeve 52.

[0030] The guide sleeve 52 is adapted to the fixed guide groove 4 through the positioning guide shaft 53 and is slidably engaged on the inner end face of the support guide seat 8. The fixed guide groove 4 has a circulating structure, which can facilitate the subsequent reciprocating movement of the guide sleeve 52 inside the support guide seat 8, thereby improving the winding stability of the winding guide roller 1.

[0031] The guide sleeve 52 is directly opposite the winding guide roller 1, which facilitates the reciprocating guidance of the industrial wire harness by the guide slide plate 51 during the subsequent cyclic reciprocating movement of the guide sleeve 52, thereby improving the winding uniformity of the winding guide roller 1.

[0032] Working principle: When winding the wire harness, the operator can position the winding guide roller 1 to a suitable position through the transmission clamp 11. After positioning, the wire harness can be locked to the outside of the winding guide roller 1 through the guide slide plate 51. Then, the servo motor 9 is started through the external control device. At this time, the servo motor 9 can drive the transmission clamp 11 and the transmission guide roller 3 to rotate synchronously through the synchronous pulley 7 and the synchronous belt 10. The transmission clamp 11 can perform a fast and stable winding operation on the industrial wire harness through the rotation of the two sets of winding guide rollers 1. At the same time, the transmission guide roller 3 can be limited by the sliding of the fixed guide groove 4 and the positioning guide shaft 53, thereby driving the guide sleeve 52 to move back and forth outside the support guide shaft 6, so that the guide slide plate 51 can drive the industrial wire harness to move back and forth, thereby making the wire harness evenly wound on the outside of the winding guide roller 1.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An industrial wire harness winding device, comprising a support guide (8) for support, a servo motor (9) disposed near the top of the side end face of the support guide (8), and a transmission clamp (11) fixedly disposed at the output end of the servo motor (9), two sets of transmission guide rollers (3) rotatably clamped at the front of the inner end face of the support guide (8), synchronous pulleys (7) disposed on the sides of both the transmission guide rollers (3) and the transmission clamp (11), and a fixed guide groove (4) is provided on the outer end face of the transmission guide rollers (3), the two sets of synchronous pulleys (7) being meshed and connected by a synchronous belt (10), characterized in that: The winding guide roller (1) has two sets, and both sets of the winding guide roller (1) are slidably engaged with the side of the transmission shaft (11); the tensioning device (2) is fixedly installed on the upper end face of the support guide seat (8) near the middle; the wire guide device (5) has two sets, and both sets of the wire guide device (5) are slidably engaged with the upper end face of the support guide seat (8) through the fixed guide groove (4), and the inner end face of the support guide seat (8) is provided with a support guide shaft (6).

2. The industrial wire harness winding device according to claim 1, characterized in that: The tensioning device (2) includes a guide cylinder (21), a fixed sliding shaft (22) is fixedly provided at the center of the lower end face of the guide cylinder (21), and a pressing guide roller (23) is rotatably engaged at the bottom of the inner end face of the fixed sliding shaft (22).

3. The industrial wire harness winding device according to claim 2, characterized in that: The wire guide device (5) includes a guide sleeve (52), a positioning guide shaft (53) is provided on the top of the inner end face of the guide sleeve (52), and a guide slide plate (51) is fixedly provided at the center of the upper end face of the guide sleeve (52). A limit slide seat (54) is provided at the center of the side end face of the guide sleeve (52).

4. An industrial wire harness winding device according to claim 3, characterized in that: The guide sleeve (52) is adapted to the support guide shaft (6) through the limiting slide (54) and thus slidably engaged with the inner end face of the support guide (8).

5. An industrial wire harness winding device according to claim 3, characterized in that: The guide sleeve (52) is adapted to the fixed guide groove (4) through the positioning guide shaft (53) and thus slidably engaged with the inner end face of the support guide seat (8).

6. An industrial wire harness winding device according to claim 3, characterized in that: The guide sleeve (52) is directly opposite the winding guide roller (1).

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