Cable winding machine based on cable production

Abstract

The utility model relates to the technical field of cable processing, and discloses a cable winding machine based on cable production, which comprises a base and a winding drum, the upper surface of the base is fixedly provided with a driving box, the top of the driving box is rotatably connected with an exchange shaft, and an exchange assembly is arranged between the driving box and the exchange shaft. According to the cable winding device, the exchange assembly is arranged, at the winding station, the winding motor drives the rectangular shaft to rotate, then the winding barrel is driven to rotate, the purpose of winding the cable is achieved, at the feeding and discharging station, a new winding barrel can be installed on the surface of the rectangular shaft, and the winding barrel after winding is completed can be taken down; and after a single winding action is completed, the stepping motor drives the exchange shaft to rotate by 180 degrees, and the two rectangular shafts can be exchanged, so that the feeding and discharging actions of the winding drum can be carried out in the winding process, the time consumed for disassembling the winding drum is shortened, and the winding processing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, and more specifically to a cable winding machine based on cable production. Background Technology

[0002] Cables are materials used for power, communication and related transmission purposes. Currently, in the cable production and processing process, the cable is wound up by a cable winding machine that drives the winding drum to rotate. After winding, the cable is wound on the surface of the winding drum. After winding is completed, the cable is separated from the winding machine along with the winding drum.

[0003] A search revealed an existing patent (publication number: CN221625444U) that discloses a cable winding machine based on cable production. In its operation, a motor drives a rotating rod, which in turn drives a winding drum via a rectangular rod to wind the cable. Simultaneously, the rotating rod drives a reciprocating screw via a pulley and transmission belt. The reciprocating screw, through a threaded sleeve and a sliding plate, drives a conveyor drum to move left and right, guiding the cable evenly around the surface of the winding drum. This effectively utilizes the winding drum more comprehensively and ensures its performance. However, the inventors discovered the following problems with the existing technology during the development of this invention: After winding the cable, the winding drum is separated from the rectangular rod, and a new winding drum is installed on the rectangular rod before the cable can be wound again. Because this process requires considerable time for loading and unloading the winding drum, the overall cable winding efficiency is low, making it difficult to meet the requirements of high-efficiency production.

[0004] In view of this, this utility model proposes a cable winding machine based on cable production to solve this problem. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a cable winding machine based on cable production to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: a cable winding machine based on cable production, including a base and a winding drum. A drive box is fixedly installed on the upper surface of the base. A switching shaft is rotatably connected to the top of the drive box. An switching assembly is provided between the drive box and the switching shaft. A switching plate is fixedly installed on the top of the switching shaft. The left and right sides of the switching plate are respectively divided into a winding station and a loading / unloading station. A turntable is rotatably connected to both sides of the switching plate. A rectangular shaft is provided on the surface of the turntable. A rectangular hole is opened at the center of the winding drum. The winding drum is sleeved on the surface of the rectangular shaft through the rectangular hole. A winding assembly is provided on the surface of the base corresponding to the rectangular shaft on one side of the winding station.

[0007] The switching assembly includes a stepper motor fixedly mounted on the surface of the drive box. The output shaft of the stepper motor extends into the interior of the drive box and is fixedly mounted with a worm gear. The bottom end of the switching shaft extends into the interior of the drive box and is fixedly mounted with a worm wheel. The worm gear and the worm wheel mesh with each other.

[0008] As a further description of the above technical solution: the winding assembly includes a mounting bracket welded to the surface of the base, a hydraulic rod embedded in the surface of the mounting bracket, a connecting plate fixedly mounted on the telescopic end of the hydraulic rod, a winding motor fixedly mounted on the right side of the connecting plate, and a rectangular sleeve fixedly mounted on the output shaft of the winding motor, the rectangular sleeve being adapted to the rectangular shaft; at the winding station, the hydraulic rod extends to drive the rectangular sleeve to clamp with the rectangular shaft, and then the winding motor drives the rectangular shaft to rotate, thereby driving the winding drum to rotate, achieving the purpose of winding the cable.

[0009] As a further description of the above technical solution: a limiting slide rod is fixedly installed on the surface of the connecting plate, and the limiting slide rod is slidably connected to the mounting frame; by setting the limiting slide rod, the movement path of the connecting plate can be restricted, the stability of the movement of the connecting plate can be improved, and the extension and retraction ends of the hydraulic rod can be protected against torsion.

[0010] As a further description of the above technical solution: the surface of the turntable is provided with a bearing seat, the rectangular shaft is rotatably connected to the turntable through the bearing seat, and the surface of the base is provided with a limit feeding component corresponding to the winding drum.

[0011] As a further description of the above technical solution: the limiting feeding assembly includes a truncated cone fixedly installed on the upper surface of the base. An annular groove is formed on the upper surface of the truncated cone, and several support rollers are evenly arranged on the inner wall of the annular groove. The bottom side of the take-up drum is in contact with the surface of the support rollers. An annular side strip is fixedly installed on the side of the upper surface of the truncated cone to prevent the take-up drum from separating from the rectangular shaft. The limiting feeding assembly also includes a feeding notch formed on the surface of the truncated cone. The feeding notch corresponds to the position of the loading and unloading station, and a feeding slide is fixedly installed on the truncated cone at the feeding notch. When the take-up drum moves to the position of the feeding notch, the rectangular shaft can be deflected and tilted through the bearing seat. Under the action of gravity, it can quickly separate from the rectangular shaft along the feeding slide, achieving the effect of rapid feeding. When the take-up drum is away from the feeding notch, the support rollers provide horizontal support for the take-up drum, and the annular side strip limits the take-up drum, thereby ensuring that the take-up drum is kept horizontally installed on the surface of the rectangular shaft, which facilitates the subsequent engagement of the rectangular sleeve with the rectangular shaft to drive the take-up drum to rotate and perform cable winding.

[0012] As a further description of the above technical solution: the surface of the base is provided with a guide assembly corresponding to the winding station. The guide assembly includes a guide frame fixedly installed on the surface of the base, a reciprocating screw rotatably connected to the surface of the guide frame, and a servo motor for driving the reciprocating screw to rotate is fixedly installed on the surface of the guide frame. A guide cylinder is threadedly connected to the surface of the reciprocating screw, and a guide hole for the cable to pass through is reserved at the center of the guide cylinder. During the winding process, the cable passes through the guide hole. The servo motor drives the reciprocating screw to rotate, which can drive the guide cylinder to swing left and right periodically, thereby evenly winding the cable on the surface of the winding cylinder and ensuring the quality of cable winding.

[0013] As a further description of the above technical solution: a balance slide bar is fixedly installed on the surface of the guide frame, and the guide cylinder is slidably connected to the balance slide bar; by setting the balance slide bar, the movement path of the guide cylinder can be restricted, ensuring that the guide cylinder moves stably on the surface of the reciprocating screw.

[0014] The technical effects and advantages of this utility model are as follows:

[0015] 1. Compared with existing technologies, this cable winding machine based on cable production, by setting up an interchange component, uses a hydraulic rod to extend and clamp a rectangular sleeve to a rectangular shaft at the winding station. Then, the winding motor drives the rectangular shaft to rotate, thereby driving the winding drum to rotate and achieving the purpose of winding the cable. At the loading and unloading station, a new winding drum can be installed on the surface of the rectangular shaft and the wound winding drum can be removed. After a single winding action is completed, the stepper motor drives the interchange shaft to rotate 180 degrees, which can interchange the two rectangular shafts. This allows for the loading and unloading of the winding drum during the winding process, reducing the time spent on disassembling the winding drum and thus improving the efficiency of the winding process.

[0016] 2. Compared with existing technologies, this cable winding machine based on cable production, by setting a limiting slide bar, can restrict the movement path of the connecting plate, improve the stability of the connecting plate movement, and provide anti-torsion protection for the extension end of the hydraulic rod; by setting a bearing seat and a limiting feeding assembly, when the winding drum moves to the feeding notch position, the rectangular shaft can be deflected and tilted through the bearing seat, and under the action of gravity, it can quickly disengage from the rectangular shaft along the feeding slide, achieving a rapid feeding effect. When the winding drum is away from the feeding notch, the support roller provides horizontal support for the winding drum, and the annular edge strip limits the winding drum, thereby ensuring that the winding drum is kept horizontally mounted on the surface of the rectangular shaft, which facilitates the subsequent engagement of the rectangular sleeve with the rectangular shaft to drive the winding drum to rotate and wind the cable.

[0017] 3. In the cable winding process, the cable is passed through the guide hole and driven by the servo motor to rotate the reciprocating screw, which drives the guide cylinder to swing left and right periodically, thereby evenly winding the cable on the surface of the winding cylinder and ensuring the quality of cable winding; by setting a balance slide bar, the movement path of the guide cylinder can be restricted to ensure that the guide cylinder moves stably on the surface of the reciprocating screw. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural schematic diagram of the present invention from one perspective;

[0019] Figure 2 This is a two-dimensional structural schematic diagram of the present invention from a different perspective;

[0020] Figure 3 This is a schematic diagram of the orthographic section of the frustum structure of this utility model;

[0021] Figure 4 This is a top-section structural diagram of the drive box of this utility model.

[0022] The attached diagram is labeled as follows: 1. Base; 2. Take-up drum; 3. Drive box; 4. Changing shaft; 5. Changing plate; 6. Turntable; 7. Rectangular shaft; 8. Stepper motor; 9. Worm gear; 10. Worm wheel; 11. Mounting bracket; 12. Hydraulic rod; 13. Connecting plate; 14. Take-up motor; 15. Rectangular sleeve; 16. Limiting slide bar; 17. Bearing seat; 18. Frustum; 19. Support roller; 20. Annular edge strip; 21. Unloading slide; 22. Guide frame; 23. Reciprocating screw; 24. Servo motor; 25. Guide cylinder; 26. Guide hole; 27. Balance slide bar. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The cable winding machine based on cable production involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] Reference Figures 1 to 4 This utility model provides a cable winding machine based on cable production, including a base 1 and a winding drum 2. The overall cable winding machine is connected to an external power control system during installation and is controlled by an external controller.

[0025] A drive box 3 is fixedly installed on the upper surface of the base 1. A switching shaft 4 is rotatably connected to the top of the drive box 3. A switching component is provided between the drive box 3 and the switching shaft 4. A switching plate 5 is fixedly installed on the top of the switching shaft 4. The left and right sides of the switching plate 5 are respectively divided into a winding station and an unloading station. A turntable 6 is rotatably connected to both sides of the switching plate 5. A rectangular shaft 7 is provided on the surface of the turntable 6. A rectangular hole is opened at the center of the winding drum 2. The winding drum 2 is sleeved on the surface of the rectangular shaft 7 through the rectangular hole. A winding component is provided on the surface of the base 1 corresponding to the rectangular shaft 7 on the side of the winding station.

[0026] The interchange assembly includes a stepper motor 8 fixedly mounted on the surface of the drive box 3. The output shaft of the stepper motor 8 extends into the interior of the drive box 3 and is fixedly mounted with a worm gear 9. The bottom end of the interchange shaft 4 extends into the interior of the drive box 3 and is fixedly mounted with a worm wheel 10. The worm gear 9 meshes with the worm wheel 10.

[0027] The winding assembly includes a mounting bracket 11 welded to the surface of the base 1. A hydraulic rod 12 is embedded in the surface of the mounting bracket 11. A connecting plate 13 is fixedly installed at the telescopic end of the hydraulic rod 12. A winding motor 14 is fixedly installed on the right side of the connecting plate 13. A rectangular sleeve 15 is fixedly installed on the output shaft of the winding motor 14. The rectangular sleeve 15 is adapted to the rectangular shaft 7.

[0028] This cable winding machine, based on cable production, incorporates a winding assembly and a switching assembly. At the winding station, a hydraulic rod 12 extends to clamp a rectangular sleeve 15 onto a rectangular shaft 7. The winding motor 14 then drives the rectangular shaft 7 to rotate, which in turn rotates the winding drum 2, thus achieving the purpose of winding the cable. At the loading and unloading stations, a new winding drum 2 can be installed on the surface of the rectangular shaft 7, and the wound-up winding drum 2 can be removed. After a single winding action is completed, a stepper motor 8 drives the switching shaft 4 to rotate 180 degrees, allowing the two rectangular shafts 7 to be switched. This enables the loading and unloading of the winding drum 2 during the winding process, reducing the time spent disassembling the winding drum 2 and improving the efficiency of the winding process.

[0029] A limiting slide rod 16 is fixedly installed on the surface of the connecting plate 13, and the limiting slide rod 16 is slidably connected to the mounting bracket 11.

[0030] Furthermore, by setting the limiting slide bar 16, the movement path of the connecting plate 13 can be restricted, the stability of the movement of the connecting plate 13 can be improved, and the extension and retraction end of the hydraulic rod 12 can be protected against torsion.

[0031] The surface of the turntable 6 is provided with a bearing seat 17, and the rectangular shaft 7 is rotatably connected to the turntable 6 through the bearing seat 17. The surface of the base 1 is provided with a limit feeding component corresponding to the winding drum 2.

[0032] The limiting feeding assembly includes a frustum 18 fixedly installed on the upper surface of the base 1. An annular groove is provided on the upper surface of the frustum 18. Several support rollers 19 are evenly arranged on the inner wall of the annular groove. The bottom side of the take-up drum 2 is in contact with the surface of the support rollers 19. An annular side strip 20 is fixedly installed on the side of the upper surface of the frustum 18 to prevent the take-up drum 2 from separating from the rectangular shaft 7.

[0033] The limiting and unloading assembly also includes an unloading notch formed on the surface of the frustum 18, the unloading notch corresponds to the position of the loading and unloading station, and the frustum 18 is fixedly installed with an unloading slide 21 at the unloading notch.

[0034] It is worth noting that by setting the bearing seat 17 and the limiting feeding assembly, when the winding drum 2 moves to the feeding notch position, due to the lack of the horizontal support effect of the frustum 18 on the bottom side of the winding drum 2 and the limiting effect of the annular side strip 20 on the winding drum 2, the rectangular shaft 7 can be deflected and tilted through the bearing seat 17. Under the action of gravity, it can quickly separate from the rectangular shaft 7 along the feeding slide 21, achieving the effect of rapid feeding. When the winding drum 2 is away from the feeding notch, the support roller 19 is used to provide horizontal support for the winding drum 2, and the annular side strip 20 is used to limit the winding drum 2, thereby ensuring that the winding drum 2 is kept horizontally installed on the surface of the rectangular shaft 7, which facilitates the subsequent engagement of the rectangular sleeve 15 with the rectangular shaft 7 to drive the winding drum 2 to rotate and perform the cable winding work.

[0035] The surface of the base 1 is provided with a guide assembly corresponding to the winding station. The guide assembly includes a guide frame 22 fixedly installed on the surface of the base 1. A reciprocating screw 23 is rotatably connected to the surface of the guide frame 22, and a servo motor 24 for driving the reciprocating screw 23 to rotate is fixedly installed on the surface of the guide frame 22. A guide cylinder 25 is threadedly connected to the surface of the reciprocating screw 23, and a guide hole 26 for cable to pass through is reserved at the center of the guide cylinder 25.

[0036] It is worth noting that during the winding process, the cable passes through the guide hole 26 and is driven by the servo motor 24 to rotate the reciprocating screw 23, which in turn drives the guide cylinder 25 to swing periodically from left to right. This allows the cable to be wound evenly on the surface of the winding cylinder 2, ensuring the quality of cable winding.

[0037] A balance slide bar 27 is fixedly installed on the surface of the guide frame 22, and the guide cylinder 25 is slidably connected to the balance slide bar 27.

[0038] Furthermore, by setting the balance slide bar 27, the movement path of the guide cylinder 25 can be restricted, ensuring that the guide cylinder 25 moves stably on the surface of the reciprocating screw 23.

[0039] Finally, it should be noted that the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

Claims

1. A cable winding machine based on cable production, comprising a base (1) and a winding drum (2), characterized in that: A drive box (3) is fixedly installed on the upper surface of the base (1). A switching shaft (4) is rotatably connected to the top of the drive box (3). A switching component is provided between the drive box (3) and the switching shaft (4). A switching plate (5) is fixedly installed on the top of the switching shaft (4). The left and right sides of the switching plate (5) are respectively divided into a winding station and a loading and unloading station. A turntable (6) is rotatably connected to both sides of the switching plate (5). A rectangular shaft (7) is provided on the surface of the turntable (6). A rectangular hole is opened at the center of the winding drum (2). The winding drum (2) is sleeved on the surface of the rectangular shaft (7) through the rectangular hole. A winding component is provided on the surface of the base (1) corresponding to the rectangular shaft (7) on the side of the winding station. The switching assembly includes a stepper motor (8) fixedly mounted on the surface of the drive box (3). The output shaft of the stepper motor (8) extends into the interior of the drive box (3) and is fixedly mounted with a worm gear (9). The bottom end of the switching shaft (4) extends into the interior of the drive box (3) and is fixedly mounted with a worm wheel (10). The worm gear (9) meshes with the worm wheel (10).

2. A cable winding machine based on cable production according to claim 1, characterized in that: The winding assembly includes a mounting bracket (11) welded to the surface of the base (1). A hydraulic rod (12) is embedded in the surface of the mounting bracket (11). A connecting plate (13) is fixedly installed at the telescopic end of the hydraulic rod (12). A winding motor (14) is fixedly installed on the right side of the connecting plate (13). A rectangular sleeve (15) is fixedly installed on the output shaft of the winding motor (14). The rectangular sleeve (15) is adapted to the rectangular shaft (7).

3. A cable winding machine based on cable production according to claim 2, characterized in that: A limiting slide rod (16) is fixedly installed on the surface of the connecting plate (13), and the limiting slide rod (16) is slidably connected to the mounting bracket (11).

4. A cable winding machine based on cable production according to claim 1, characterized in that: The surface of the turntable (6) is provided with a bearing seat (17), and the rectangular shaft (7) is rotatably connected to the turntable (6) through the bearing seat (17). The surface of the base (1) is provided with a limit feeding component corresponding to the winding drum (2).

5. A cable winding machine based on cable production according to claim 4, characterized in that: The limiting feeding assembly includes a frustum (18) fixedly installed on the upper surface of the base (1). An annular groove is provided on the upper surface of the frustum (18). Several support rollers (19) are evenly arranged on the inner wall of the annular groove. The bottom side of the winding drum (2) is in contact with the surface of the support rollers (19). An annular side strip (20) is fixedly installed on the side of the upper surface of the frustum (18) to prevent the winding drum (2) from separating from the rectangular shaft (7).

6. A cable winding machine based on cable production according to claim 5, characterized in that: The limiting unloading assembly also includes an unloading notch formed on the surface of the truncated cone (18), the unloading notch corresponds to the position of the unloading station, and the truncated cone (18) is fixedly installed with an unloading slide (21) at the unloading notch.

7. A cable winding machine based on cable production according to claim 1, characterized in that: The base (1) is provided with a guide assembly corresponding to the winding station. The guide assembly includes a guide frame (22) fixedly installed on the surface of the base (1). A reciprocating screw (23) is rotatably connected to the surface of the guide frame (22). A servo motor (24) for driving the reciprocating screw (23) to rotate is fixedly installed on the surface of the guide frame (22). A guide cylinder (25) is threadedly connected to the surface of the reciprocating screw (23). A guide hole (26) for cable to pass through is reserved at the center of the guide cylinder (25).

8. A cable winding machine based on cable production according to claim 7, characterized in that: A balance slide bar (27) is fixedly installed on the surface of the guide frame (22), and the guide cylinder (25) is slidably connected to the balance slide bar (27).

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