Embossing heating device with cooling auxiliary function

Abstract

The utility model discloses an embossing heating device with an auxiliary cooling function, which belongs to the technical field of leather embossing and comprises an embossing component. The embossing assembly comprises a sixth pipeline, a hollow embossing roller, conical heads, inner barrels, connecting blocks and second supporting frames, connecting shafts at the two ends of the hollow embossing roller are rotationally connected with the second supporting frames through bearings, the connecting blocks are arranged on the inner wall of the hollow embossing roller and provided with the inner barrels, and the conical heads are fixedly connected to the two ends of the inner barrels. Connecting shafts at the two ends of the hollow embossing roller are rotationally connected with the sixth pipeline through sealing bearings and sealing rings; the sixth pipeline is connected with a heat pump system; the heat pump system is further connected with a cooling assembly which is located on the left side of the second supporting frame. The second supporting frame is further connected with cleaning assemblies, the cleaning assembly on the upper side is located on the left side of the hollow embossing roller at the upper end, and the embossing assembly at the lower end is located on the right side of the hollow embossing roller at the lower end. By means of the mode, waste heat generated after printing can be recycled, energy consumption is reduced, and more energy conservation and environmental protection are achieved.

Description

An embossing heating device with cooling assistance function Technical Field

[0001] This utility model relates to the field of leather embossing technology, specifically to an embossing heating device with cooling auxiliary function. Background Technology

[0002] In the manufacturing process of leather and leather products, embossing machines are usually used to press certain patterns onto the surface of the leather for aesthetic purposes and subsequent processing.

[0003] For example, Chinese patent CN108220488A describes a leather embossing machine, including a frame, a worktable, a heating plate, an embossing device, a leveling device, a conveying device, a heating roller, a pressing roller, a cooling roller, a receiving box, and a control system. The conveying device includes a first transmission wheel, a second transmission wheel, and a conveyor belt. The first and second transmission wheels are respectively installed at both ends of the worktable, and the conveyor belt is installed on the first and second transmission wheels. The leveling device includes a fixed frame, a drive mechanism, a lifting rod, a rotating shaft, an inner roller, a telescopic rod, a spring, and a pressing plate. The drive mechanism is installed on the fixed frame and connected to the lifting rod. A rotating shaft is installed on the top of the lifting rod, and an inner roller is installed on the outside of the rotating shaft. One end of the telescopic rod is vertically installed on the circumference of the inner roller, and a pressing plate is installed on the other end of the telescopic rod. A spring is sleeved on the outer circumference of the telescopic rod. A receiving box is installed below the second transmission wheel, and a control system is installed inside the worktable. This invention provides good embossing and leveling effects, avoids leather damage, and is safe to use.

[0004] However, the heat adsorbed by the cooling rollers in the above structure cannot be reused, resulting in high energy consumption.

[0005] Based on this, the present invention designs an embossing heating device with cooling auxiliary function to solve the above problems. Summary of the Invention

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an embossing heating device with cooling auxiliary function.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An embossing heating device with cooling assistance function includes an embossing assembly;

[0009] The embossing assembly includes a sixth pipe, a hollow embossing roller, a conical head, an inner cylinder, a connecting block, and a second support frame. Two sets of hollow embossing rollers are arranged from top to bottom. The connecting shafts at both ends of the hollow embossing rollers are rotatably connected to the second support frame through bearings. A connecting block is fixedly connected to the inner wall of the hollow embossing roller, and the inner cylinder is fixedly connected to the connecting block. Conical heads for liquid guidance are fixedly connected to both ends of the inner cylinder. The connecting shafts at both ends of the hollow embossing rollers are rotatably connected to the sixth pipe through sealed bearings and sealing rings.

[0010] The sixth pipe is connected to a heat pump system for heat exchange;

[0011] The heat pump system is also connected to a cooling assembly for cooling, which is located on the left side of the second support frame;

[0012] The second support frame is also connected to two sets of cleaning components for cleaning the outer wall of the hollow embossing roller. The upper cleaning component is located on the left side of the upper hollow embossing roller, and the lower embossing component is located on the right side of the lower hollow embossing roller.

[0013] Furthermore, the cooling assembly includes a first support frame, a first support plate, a first pipe, and a hollow rod. The front and rear ends of the hollow rod are rotatably connected to the first support frame via bearings, and both ends of the hollow rod are rotatably connected to the first pipe via sealed bearings. The first support plate is fixedly connected to the outer wall of the first support frame, and the first pipe is fixedly installed in the mounting hole of the first support plate. The first pipe is connected to the heat pump system.

[0014] Furthermore, the multiple hollow rods are divided into two layers, and the hollow rods in the upper and lower layers are staggered.

[0015] Furthermore, the heat pump system includes a second pipe, a third pipe, a fourth pipe, a fifth pipe, and a heat pump unit. The two ends of the evaporator of the heat pump unit are fixedly connected to the second pipe and the fourth pipe, respectively. The two ends of the condenser of the heat pump unit are fixedly connected to the fifth pipe and the third pipe, respectively. The second pipe is fixedly connected to a set of first pipes, the fourth pipe is fixedly connected to another set of first pipes, the fifth pipe is fixedly connected to the sixth pipe on the rear side, and the third pipe is fixedly connected to the sixth pipe on the front side.

[0016] Furthermore, the cleaning assembly includes a plug-in brush assembly and a plug-in receiving assembly. The plug-in receiving assembly is connected to the second support frame, and the plug-in brush assembly is connected to the plug-in receiving assembly. The plug-in brush assembly is in close contact with the outer wall of the hollow embossing roller.

[0017] Furthermore, the plug-in receiving assembly includes a base plate, a support block, an insert plate, and a receiving box. The support block is fixedly installed on the side wall of the insert block, and an insert plate is inserted into the support block. A receiving box is fixedly connected between the insert plates. The end of the receiving box near the hollow embossing roller is fixedly connected to the base plate. The upper receiving box is located on the left side of the upper hollow embossing roller, and the lower receiving box is located on the right side of the lower hollow embossing roller. The receiving box is plugged into the plug-in brush assembly.

[0018] Furthermore, there is a gap between the top of the base plate and the hollow embossing roller.

[0019] Furthermore, the plug-in brush assembly includes brush bristles, a brush bristle mounting plate, and a plug. The receiving box is plugged into the plug through a slot. The side plate of the plug near the hollow embossing roller is fixedly connected to the brush bristles, and the brush bristles are fixedly connected to the side wall of the hollow embossing roller. The brush bristles are in close contact with the hollow embossing roller and are slidably connected.

[0020] Beneficial effects

[0021] This invention features an external winding structure that winds up the leather. An external drive device drives the upper hollow embossing roller of the embossing assembly to rotate clockwise and the lower hollow embossing roller to rotate counterclockwise. The two sets of hollow embossing rollers in opposite directions cooperate to perform embossing. The heated oil medium in the heat pump system enters the hollow embossing roller through a sixth pipe, and is then guided to the inner wall of the hollow embossing roller by the action of the conical head and the inner cylinder to heat the hollow embossing roller, facilitating the heating and printing process. The used heating medium returns to the heat pump system through the sixth pipe. The printed leather moves in the cooling assembly, which absorbs the heat from the leather to cool it. Then, the cooling assembly transfers the heat to the heat transfer medium, which returns to the heat pump system. The heat pump system reheats the heating medium returning through the sixth pipe for reuse. The residual heat after printing can be recovered and reused, reducing energy consumption and making it more energy-efficient and environmentally friendly. In addition, two sets of cleaning components can clean impurities from the two sets of hollow embossing rollers, ensuring the printing quality of the hollow embossing rollers. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 is a perspective view of the main structure of an embossing heating device with cooling auxiliary function according to this utility model;

[0024] Figure 2 is a front view of the structure of an embossing heating device with cooling auxiliary function according to this utility model;

[0025] Figure 3 is a left view of the structure of an embossing heating device with cooling auxiliary function according to this utility model;

[0026] Figure 4 is a perspective view of the main structure of an embossing heating device with cooling auxiliary function according to this utility model.

[0027] Figure 5 is a cross-sectional view along the AA direction in Figure 2;

[0028] Figure 6 is a cross-sectional view along the BB direction in Figure 3;

[0029] Figure 7 is an enlarged view of point C in Figure 4.

[0030] The labels in the diagram represent:

[0031] 1. Cooling Components 11. First Support Frame 12. First Support Plate 13. First Pipe 14. Hollow Roller 2. Heat Pump System 21. Second Pipe 22. Third Pipe 23. Fourth Pipe 24. Fifth Pipe 25. Heat Pump Unit 3. Embossing Components 31. Sixth Pipe 32. Hollow Embossing Roller 33. Conical Head 34. Inner Cylinder 35. Connecting Block 36. Second Support Frame 37. Sixth Pipe Connecting Block 4. Cleaning Components 41. Brush 42. Brush Mounting Plate 43. Base Plate 44. Support Block 45. Insert Plate 46. Insert Block 47. Receiving Box. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0033] The present invention will be further described below with reference to the embodiments.

[0034] Example 1

[0035] Please refer to Figures 1-7 in the instruction manual. An embossing heating device with cooling auxiliary function includes an embossing component 3.

[0036] The embossing assembly 3 includes a sixth pipe 31, a hollow embossing roller 32, a conical head 33, an inner cylinder 34, a connecting block 35, and a second support frame 36. The two sets of hollow embossing rollers 32 are arranged from top to bottom. The connecting shafts at both ends of the hollow embossing roller 32 are rotatably connected to the second support frame 36 through bearings. The connecting block 35 is fixedly connected to the inner wall of the hollow embossing roller 32. The inner cylinder 34 is fixedly connected to the connecting block 35. The conical head 33 for liquid guidance is fixedly connected to both ends of the inner cylinder 34. The connecting shafts at both ends of the hollow embossing roller 32 are rotatably connected to the sixth pipe 31 through sealed bearings and sealing rings.

[0037] The outer wall of the second support frame 36 is fixedly connected to the sixth pipe connection block 37, and the sixth pipe 31 is installed on the sixth pipe connection block 37.

[0038] The sixth pipe 31 is connected to a heat pump system 2 for heat exchange;

[0039] The heat pump system 2 is also connected to a cooling component 1 for cooling, which is located on the left side of the second support frame 36;

[0040] The second support frame 36 is also connected to two sets of cleaning components 4 for cleaning the outer wall of the hollow embossing roller 32. The upper cleaning component 4 is located on the left side of the upper hollow embossing roller 32, and the lower embossing component 3 is located on the right side of the lower hollow embossing roller 32.

[0041] An external winding structure winds up the leather, and an external drive device drives the upper hollow embossing roller 32 of the embossing assembly 3 to rotate clockwise and the lower hollow embossing roller 32 to rotate counterclockwise. The two sets of hollow embossing rollers 32 in opposite directions cooperate to perform embossing. The heated oil medium in the heat pump system 2 enters the hollow embossing roller 32 through a sixth pipe 31, and is then guided to the inner wall of the hollow embossing roller 32 by the action of the conical head 33 and the inner cylinder 34 to heat the hollow embossing roller 32, which is conducive to the heating and printing of the hollow embossing roller 32. The used heating medium The printed leather returns to the heat pump system 2 via the sixth pipe 31. The printed leather moves within the cooling component 1, which absorbs heat from the leather to cool it. The cooling component 1 then transfers the heat to the heat transfer medium, which returns to the heat pump system 2. The heat pump system 2 reheats the heating medium returning from the sixth pipe 31 for reuse. The residual heat after printing can be recovered and reused, reducing energy consumption and making it more energy-efficient and environmentally friendly. In addition, the two sets of cleaning components 4 can clean impurities from the two sets of hollow embossing rollers 32, ensuring the printing quality of the hollow embossing rollers 32.

[0042] The cooling assembly 1 includes a first support frame 11, a first support plate 12, a first pipe 13, and a hollow rod 14. The front and rear ends of the hollow rod 14 are rotatably connected to the first support frame 11 through bearings, and the two ends of the hollow rod 14 are rotatably connected to the first pipe 13 through sealed bearings. The first support plate 12 is fixedly connected to the outer wall of the first support frame 11, and the first pipe 13 is fixedly installed in the mounting hole of the first support plate 12. The first pipe 13 is connected to the heat pump system 2.

[0043] The multiple hollow rods 14 are divided into two layers, and the hollow rods 14 in the upper and lower layers are staggered.

[0044] The cold heat transfer medium in the heat pump system 2 enters the hollow roller 14 through a set of first pipes 13. The cold heat transfer medium absorbs the heat on the hollow roller 14 and cools the hollow roller 14. The hollow roller 14 cools the embossed leather. The heat transfer medium that has absorbed the heat on the hollow roller 14 returns to the heat pump system 2 through another set of first pipes 13, so that the device has a cooling auxiliary function.

[0045] The heat pump system 2 includes a second pipe 21, a third pipe 22, a fourth pipe 23, a fifth pipe 24, and a heat pump unit 25. The two ends of the evaporator of the heat pump unit 25 are fixedly connected to the second pipe 21 and the fourth pipe 23, respectively. The two ends of the condenser of the heat pump unit 25 are fixedly connected to the fifth pipe 24 and the third pipe 22, respectively. The second pipe 21 is fixedly connected to a set of first pipes 13. The fourth pipe 23 is fixedly connected to another set of first pipes 13. The fifth pipe 24 is fixedly connected to the sixth pipe 31 on the rear side. The third pipe 22 is fixedly connected to the sixth pipe 31 on the front side.

[0046] The heat pump unit 25 includes an evaporator, an expansion valve, a compressor, and a condenser. An expansion valve and a compressor are provided between the evaporator and the condenser. The heat exchange medium flowing inside the expansion valve and the compressor is provided between the evaporator and the condenser.

[0047] The heat transfer medium that adsorbs heat on the hollow roller 14 returns to the fourth pipe 23 of the heat pump system 2 through another set of first pipes 13, and then returns to the evaporator in the fifth pipe 24 to heat the heat exchange medium in the evaporator. The heat transfer medium is cooled down and then passes through another set of first pipes 13 to the cooling component 1. The compressor delivers the heated heat exchange medium to the condenser to heat the heating medium in the condenser. After heating, the heating medium returns to the hollow embossing roller 32 through the third pipe 22, and then returns to the condenser through the fifth pipe 24. The heat exchange medium returns to the evaporator through the expansion valve, realizing the heat recovered from the cooling in the cooling component 1 to the heating medium, ensuring the temperature of the heating medium and ensuring the embossing effect of the hollow embossing roller 32.

[0048] The cleaning component 4 includes a plug-in brush component and a plug-in receiving component. The plug-in receiving component is connected to the second support frame 36. The plug-in receiving component is connected to the plug-in brush component. The plug-in brush component is in close contact with the outer wall of the hollow embossing roller 32.

[0049] The plug-in receiving assembly includes a base plate 43, a support block 44, an insert plate 45, and a receiving box 47. The support block 44 is fixedly installed on the side wall of the insert block 46. The insert plate 45 is inserted into the support block 44. The receiving box 47 is fixedly connected between the insert plates 45. The base plate 43 is fixedly connected to the end of the receiving box 47 near the hollow embossing roller 32. The upper receiving box 47 is located on the left side of the upper hollow embossing roller 32, and the lower receiving box 47 is located on the right side of the lower hollow embossing roller 32. The receiving box 47 is plugged into the plug-in brush assembly.

[0050] There is a gap between the top of the base plate 43 and the hollow embossing roller 32;

[0051] The gap between the top of the base plate 43 and the hollow embossing roller 32 is three to five millimeters.

[0052] The plug-in brush assembly includes brush bristles 41, brush bristle mounting plate 42, and insert block 46. The receiving box 47 is plugged into the insert block 46 through a slot. The insert block 46 is fixedly connected to the side plate near the hollow embossing roller 32 with the brush bristles 42. The brush bristles 41 are fixedly connected to the side wall near the hollow embossing roller 32, and the brush bristles 41 are slidably connected to the hollow embossing roller 32.

[0053] When the upper hollow embossing roller 32 is embossing, the upper hollow embossing roller 32 rotates clockwise. The upper hollow embossing roller 32 rotates along the bristles 41 of the plug-in brush assembly of the upper cleaning component 4. The upper bristles 41 clean the impurities on the outer wall of the upper hollow embossing roller 32. The cleaned impurities fall into the receiving box 47 for impurity cleaning and collection, ensuring the printing quality of the upper hollow embossing roller 32. The plug block 46 is plugged into the receiving box 47, which makes it easy to plug the plug-in brush assembly into the receiving box 47 and easy to replace the plug-in brush assembly. In addition, the support block 44 and the plug plate 45 are plugged into the receiving box 47, which makes it easy to remove the receiving box 47 and easy to clean the impurities inside the receiving box 47.

[0054] When the lower hollow embossing roller 32 is embossing, the lower hollow embossing roller 32 rotates counterclockwise. The lower hollow embossing roller 32 rotates along the bristles 41 of the plug-in brush assembly of the lower cleaning component 4. The lower bristles 41 clean the impurities on the outer wall of the lower hollow embossing roller 32. The cleaned impurities fall into the receiving box 47 for impurity cleaning and collection, ensuring the printing quality of the lower hollow embossing roller 32. The plug block 46 is plugged into the receiving box 47, which facilitates the plug-in brush assembly to be plugged into the receiving box 47 and makes it easy to replace the plug-in brush assembly. In addition, the support block 44 and the plug plate 45 are plugged into the receiving box 47, which facilitates the removal of the receiving box 47 and the cleaning of impurities inside the receiving box 47.

[0055] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An embossing heating device with cooling auxiliary function, comprising an embossing assembly (3), characterized in that: The embossing assembly (3) includes a sixth pipe (31), a hollow embossing roller (32), a conical head (33), an inner cylinder (34), a connecting block (35), and a second support frame (36). Two sets of hollow embossing rollers (32) are arranged from top to bottom. The connecting shafts at both ends of the hollow embossing rollers (32) are rotatably connected to the second support frame (36) through bearings. The connecting block (35) is fixedly connected to the inner wall of the hollow embossing rollers (32). The inner cylinder (34) is fixedly connected to the connecting block (35). The conical heads (33) for liquid guidance are fixedly connected to both ends of the inner cylinder (34). The connecting shafts at both ends are rotatably connected to the sixth pipe (31) through sealed bearings and sealing rings; the sixth pipe (31) is connected to a heat pump system (2) for heat exchange; the heat pump system (2) is also connected to a cooling component (1) for cooling, the cooling component (1) is located on the left side of the second support frame (36); the second support frame (36) is also connected to two sets of cleaning components (4) for cleaning the outer wall of the hollow embossing roller (32), the upper cleaning component (4) is located on the left side of the upper hollow embossing roller (32), and the lower embossing component (3) is located on the right side of the lower hollow embossing roller (32).

2. The embossing heating device with cooling auxiliary function according to claim 1, characterized in that, The cooling assembly (1) includes a first support frame (11), a first support plate (12), a first pipe (13) and a hollow rod (14). The front and rear ends of the hollow rod (14) are rotatably connected to the first support frame (11) through bearings. The two ends of the hollow rod (14) are rotatably connected to the first pipe (13) through sealed bearings. The first support plate (12) is fixedly connected to the outer wall of the first support frame (11). The first pipe (13) is fixedly installed in the mounting hole of the first support plate (12). The first pipe (13) is connected to the heat pump system (2).

3. The embossing heating device with cooling auxiliary function according to claim 2, characterized in that, Multiple hollow rods (14) are divided into two layers, and the hollow rods (14) of the upper and lower layers are staggered.

4. The embossing heating device with cooling auxiliary function according to claim 3, characterized in that, The heat pump system (2) includes a second pipe (21), a third pipe (22), a fourth pipe (23), a fifth pipe (24) and a heat pump unit (25). The two ends of the evaporator of the heat pump unit (25) are fixedly connected to the second pipe (21) and the fourth pipe (23) respectively. The two ends of the condenser of the heat pump unit (25) are fixedly connected to the fifth pipe (24) and the third pipe (22) respectively. The second pipe (21) is fixedly connected to a set of first pipes (13). The fourth pipe (23) is fixedly connected to another set of first pipes (13). The fifth pipe (24) is fixedly connected to the sixth pipe (31) on the rear side. The third pipe (22) is fixedly connected to the sixth pipe (31) on the front side.

5. The embossing heating device with cooling auxiliary function according to any one of claims 1-4, characterized in that, The cleaning component (4) includes a plug-in brush component and a plug-in receiving component. The plug-in receiving component is connected to the second support frame (36). The plug-in receiving component is connected to the plug-in brush component. The plug-in brush component is in contact with the outer wall of the hollow embossing roller (32).

6. The embossing heating device with cooling auxiliary function according to claim 5, characterized in that, The plug-in receiving assembly includes a base plate (43), a support block (44), an insert plate (45), and a receiving box (47). The support block (44) is fixedly installed on the side wall of the insert block (46). The insert plate (45) is inserted into the support block (44). The receiving box (47) is fixedly connected between the insert plates (45). The base plate (43) is fixedly connected to the end of the receiving box (47) near the hollow embossing roller (32). The upper receiving box (47) is located on the left side of the upper hollow embossing roller (32), and the lower receiving box (47) is located on the right side of the lower hollow embossing roller (32). The receiving box (47) is plugged into the plug-in brush assembly.

7. The embossing heating device with cooling auxiliary function according to claim 6, characterized in that, There is a gap between the top of the base plate (43) and the hollow embossing roller (32).

8. The embossing heating device with cooling auxiliary function according to claim 7, characterized in that, The plug-in brush assembly includes brush bristles (41), brush bristle mounting plate (42), and insert block (46). The receiving box (47) is plugged into the insert block (46) through a slot. The insert block (46) is fixedly connected to the side plate near the hollow embossing roller (32) with the brush bristle mounting plate (42). The brush bristles (41) are fixedly connected to the side wall near the hollow embossing roller (32), and the brush bristles (41) are in close contact with the hollow embossing roller (32).

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