Faucet multi-channel electroplating production line

Abstract

The utility model discloses a multi-channel electroplating production line for faucets. The multi-channel electroplating production line comprises an electroplating bedplate, a sliding assembly, a lifting structure and an electroplating structure, supporting rods are installed on the periphery of the bottom of the electroplating table plate, an electroplating structure is placed in an inner clamping groove of the electroplating table plate, sliding assemblies are installed on the pool walls of the two sides of the electroplating table plate, lifting structures are installed on the sliding assemblies and located above the electroplating structure, and a PLC is installed on the front side wall of the electroplating table plate. Through the overall design of the electroplating structure, the electroplating efficiency is improved, the stability and the consistency of the electroplating quality are ensured, and powerful guarantee is provided for high-quality electroplating of faucet parts; meanwhile, due to the overall design of the electroplating structure, the electroplating process is more automatic and intelligent, an operator can finish the electroplating operation only through simple operation, and the production efficiency and the electroplating quality are greatly improved.

Description

A multi-channel electroplating production line for faucets Technical Field

[0001] This utility model relates to the field of electroplating equipment technology, specifically to a multi-channel electroplating production line for faucets. Background Technology

[0002] Electroplating, as an advanced surface treatment technology, plays a crucial role in industrial production. It utilizes electrochemical principles to uniformly deposit a metallic or non-metallic coating on the surface of parts. This process involves oxidation-reduction reactions, and the choice of coating can be determined according to actual needs, such as chromium, nickel, zinc, and copper, each with its unique performance advantages. Electroplating technology is particularly important in the faucet manufacturing industry. As frequently used hardware accessories in daily life, the surface quality of faucets directly affects the product's lifespan and aesthetics. Through electroplating, a robust coating can be formed on the faucet surface, effectively preventing rust and corrosion and maintaining a bright, new appearance. At the same time, the electroplated layer also improves the faucet's hardness and wear resistance, making it more durable and extending its lifespan. Therefore, electroplating is an indispensable surface treatment process in faucet manufacturing.

[0003] The shortcomings of traditional multi-channel electroplating production lines for faucets:

[0004] 1. Traditional multi-channel electroplating production lines for faucets cannot ensure that each faucet component can be evenly and precisely contacted with the electroplating solution during the electroplating process, and cannot guarantee the stability and durability of the electroplating process; in addition, traditional multi-channel electroplating production lines for faucets cannot adapt to faucet components of different sizes and shapes, thereby reducing the flexibility and applicability of the production line.

[0005] 2. Traditional electroplating production lines may have shortcomings in electroplating process control, equipment maintenance, and pretreatment, leading to unstable electroplating quality. This may affect the electroplating effect and corrosion resistance of faucets. These quality problems not only affect the aesthetics and service life of the products, but may also lead to customer complaints and returns. Therefore, it is necessary to propose a multi-channel electroplating production line for faucets to solve the above-mentioned problems. Summary of the Invention

[0006] The purpose of this invention is to provide a multi-channel electroplating production line for faucets to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a multi-channel electroplating production line for faucets, comprising an electroplating table, sliding components, a lifting structure, and an electroplating structure; the bottom of the electroplating table is equipped with support rods around its perimeter, providing stable support and ensuring the stability and safety of the electroplating table during operation; the design of the support rods allows the electroplating table to be firmly fixed in the working area, preventing it from shaking or tilting during electroplating, thereby ensuring the accuracy and consistency of the electroplating operation; the electroplating structure is placed in the internal slots of the electroplating table, and the slot design can accurately position and fix the electroplating structure, ensuring that it will not shift or fall off during electroplating. This fixing method not only improves the efficiency and accuracy of the electroplating operation, but also helps to protect the electroplating structure from damage and extend its service life; sliding components are installed on the two side walls of the electroplating table, and the design of the sliding components allows the electroplating structure to move horizontally on the electroplating table. This design not only improves the efficiency and accuracy of the electroplating operation, but also helps to protect the electroplating structure from damage and extend its service life. The flexibility of the electroplating operation allows for adjustments to the position of the electroplating structure to accommodate faucets of different sizes and shapes. A lifting mechanism is installed on the sliding assembly, positioned above the electroplating structure. This lifting mechanism is responsible for vertical adjustment of the electroplating structure. Precise control of the lifting height ensures that the electroplating solution is evenly applied to the faucet surface, achieving the desired electroplating effect. Simultaneously, the automated operation of the lifting mechanism significantly reduces the workload of operators and improves work efficiency. A PLC controller is installed on the front wall of the electroplating table. As the intelligent hub of the entire electroplating production line, the PLC controller receives and processes signals from various sensors and issues commands to control the movement of the sliding assembly and lifting structure, ensuring that the electroplating process is executed precisely according to the preset program. This intelligent management method not only improves the stability and reliability of the electroplating operation but also effectively reduces downtime caused by malfunctions, further enhancing production efficiency.

[0008] Preferably, a display screen and a control panel are nested on the front surface of the PLC controller. The display screen can show the real-time operating status of the electroplating production line, including key information such as the position of the electroplating structure, lifting height, and electroplating time, allowing operators to intuitively understand the electroplating process and make timely adjustments. The control panel provides a human-machine interface, allowing operators to input electroplating parameters, such as electroplating time and current density, or select a preset electroplating program. The PLC controller will automatically adjust the movement of the sliding component and lifting structure according to the input information to achieve precise electroplating control. Furthermore, the PLC controller is electrically connected to the sliding track on the sliding component. This electrical connection allows for real-time monitoring of the moving speed and position of the sliding component, ensuring that the electroplating structure moves smoothly along the preset trajectory, further improving the accuracy and stability of the electroplating process.

[0009] Preferably, a horizontal reinforcing plate is installed between the support rods, and a tool storage box is placed on the horizontal reinforcing plate. The tool storage box is used to store various tools and materials required in the electroplating process, such as electroplating solution containers, cleaning solutions, wiping cloths, etc., so that operators can easily access the required items during the electroplating process, thereby improving work efficiency. At the same time, the setting of the horizontal reinforcing plate not only enhances the structural stability between the support rods, but also provides a stable platform for the tool storage box, ensuring the stability and safety of the tool storage box during the electroplating process.

[0010] Preferably, a first vertical support rod and a second vertical support rod are respectively provided on both sides of the sliding assembly, and a sliding track is installed between the first vertical support rod and the second vertical support rod. The design of the sliding track allows the electroplating structure to slide smoothly on it, thereby ensuring that each faucet component can be evenly and accurately contacted with the electroplating solution during the electroplating process. The first vertical support rod and the second vertical support rod not only provide stable support for the sliding track, but also ensure the stability and durability of the sliding assembly during the electroplating process. In addition, the flexibility and adjustability of the sliding assembly allow the electroplating production line to adapt to faucet components of different sizes and shapes, thereby improving the flexibility and applicability of the production line.

[0011] Preferably, the lifting structure is equipped with a sliding block, which is mounted on a sliding track. A telescopic rod is installed at the bottom of the sliding block, and an electroplating cage is installed at the bottom of the telescopic rod. The electroplating cage is used to fix the faucet component to be electroplated. By allowing the sliding block to slide freely on the sliding track, the operator can easily move the electroplating cage to the desired position for electroplating. The telescopic rod design allows the height of the electroplating cage to be flexibly adjusted to accommodate faucet components of different sizes, ensuring optimal electroplating results. This design not only improves electroplating efficiency but also guarantees the stability and consistency of electroplating quality.

[0012] Preferably, the electroplating structure is equipped with an electroplating tank, with an inlet pipe installed on one side and an outlet pipe installed on the other side. Control valves are installed on both the inlet and outlet pipes, allowing operators to precisely control the flow of electroplating solution, thus achieving precise control of the electroplating process. The inlet pipe stably introduces the electroplating solution into the electroplating tank, providing the necessary solution for the electroplating process. The outlet pipe discharges waste or excess electroplating solution, maintaining the electroplating solution in the tank at a suitable concentration and quantity. This design not only improves electroplating efficiency but also ensures the stability and consistency of electroplating quality, providing a strong guarantee for high-quality electroplating of faucet components. Furthermore, the overall design of the electroplating structure makes the electroplating process more automated and intelligent, allowing operators to complete the electroplating operation with simple steps, greatly improving production efficiency and electroplating quality.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model features a sliding assembly with a first vertical support rod and a second vertical support rod on both sides, and a sliding track between the two vertical support rods. This allows the electroplating structure to slide smoothly on the track, ensuring that each faucet component can contact the electroplating solution evenly and precisely during the electroplating process. Furthermore, the vertical support rods not only provide stable support for the sliding track but also guarantee the stability and durability of the sliding assembly during electroplating. The flexibility and adjustability of the entire sliding assembly allow the electroplating production line to adapt to faucet components of different sizes and shapes, thereby improving the flexibility and applicability of the production line.

[0015] 2. This utility model not only improves electroplating efficiency through the overall design of the electroplating structure, but also ensures the stability and consistency of electroplating quality, providing a strong guarantee for high-quality electroplating of faucet parts. At the same time, the overall design of the electroplating structure makes the electroplating process more automated and intelligent. Operators can complete the electroplating operation with simple operations, which greatly improves production efficiency and electroplating quality. Attached Figure Description

[0016] Figure 1 is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 is a schematic diagram of the cooperation between the sliding component and the lifting structure of this utility model;

[0018] Figure 3 is a schematic diagram of the electroplating structure of this utility model;

[0019] In the diagram: 1. Support rod; 2. Horizontal reinforcing plate; 3. PLC controller; 4. Equipment storage box; 5. Electroplating table; 6. Sliding assembly; 61. First vertical support rod; 62. Sliding track; 63. Second vertical support rod; 7. Lifting structure; 71. Sliding block; 72. Telescopic rod; 73. Electroplating cage; 8. Electroplating structure; 81. Electroplating tank; 82. Liquid inlet pipe; 83. Liquid outlet pipe. Detailed Implementation

[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0021] Example 1

[0022] As shown in Figures 1-3, one embodiment of this utility model is a multi-channel electroplating production line for faucets, comprising an electroplating table 5, a sliding assembly 6, a lifting structure 7, and an electroplating structure 8. Support rods 1 are installed around the bottom perimeter of the electroplating table 5, providing stable support and ensuring the stability and safety of the electroplating table 5 during operation. The design of the support rods 1 allows the electroplating table 5 to be firmly fixed in the working area, preventing it from shaking or tilting during electroplating, thus ensuring the accuracy and consistency of the electroplating operation. The electroplating structure 8 is placed in an internal slot of the electroplating table 5. The slot design can accurately position and fix the electroplating structure 8, ensuring that it will not shift or fall off during electroplating. This fixing method not only improves the efficiency and accuracy of the electroplating operation but also helps protect the electroplating structure 8 from damage and extends its service life. Sliding assemblies 6 are installed on both sides of the electroplating table 5. The design of the sliding assembly 6 allows the electroplating structure 8 to move horizontally on the electroplating table 5. This design not only... The system enhances the flexibility of electroplating operations and allows for adjustment of the position of the electroplating structure 8 to accommodate faucets of different sizes and shapes. A lifting structure 7 is installed on the sliding assembly 6, positioned above the electroplating structure 8. The lifting structure 7 is responsible for vertically adjusting the electroplating structure 8. Precise control of the lifting height ensures that the electroplating solution is evenly applied to the faucet surface, achieving the desired electroplating effect. Simultaneously, the automated operation of the lifting structure 7 significantly reduces the workload of operators and improves work efficiency. A PLC controller 3 is installed on the front wall of the electroplating table 5. As the intelligent hub of the entire electroplating production line, the PLC controller 3 receives and processes signals from various sensors and issues commands to control the movements of the sliding assembly 6 and the lifting structure 7, ensuring that the electroplating process is executed precisely according to the preset program. This intelligent management method not only improves the stability and reliability of electroplating operations but also effectively reduces downtime caused by malfunctions, further enhancing production efficiency.

[0023] Example 2

[0024] As shown in Figure 1, the multi-channel electroplating production line for faucets proposed in this utility model, compared with Embodiment 1, further includes: a display screen and a control panel nested on the front surface of the PLC controller 3. The display screen can display the operating status of the electroplating production line in real time, including key information such as the position, lifting height, and electroplating time of the electroplating structure 8, so that the operator can intuitively understand the electroplating process and make timely adjustments; while the control panel provides a human-machine interface, through which the operator can input electroplating parameters, such as electroplating time and current density, or select a preset electroplating program. The PLC controller will automatically adjust the movement of the sliding component 6 and the lifting structure 7 according to the input information to achieve precise electroplating control. Moreover, the PLC controller 3 is electrically connected to the sliding track 62 on the sliding component 6. The electrical connection method can monitor the moving speed and position of the sliding component 6 in real time to ensure that the electroplating structure 8 moves smoothly along the preset trajectory, further improving the accuracy and stability of electroplating.

[0025] In this embodiment, as shown in Figure 1, a horizontal reinforcing plate 2 is installed between the support rods 1, and an instrument storage box 4 is placed on the horizontal reinforcing plate 2. The instrument storage box 4 is used to store various tools and materials required in the electroplating process, such as electroplating solution containers, cleaning solutions, wiping cloths, etc., so that operators can easily access the required items during the electroplating process, thereby improving work efficiency. At the same time, the setting of the horizontal reinforcing plate 2 not only enhances the structural stability between the support rods 1, but also provides a stable placement platform for the instrument storage box 4, ensuring the stability and safety of the instrument storage box 4 during the electroplating process.

[0026] In this embodiment, as shown in Figure 2, a first vertical support rod 61 and a second vertical support rod 63 are respectively provided on both sides of the sliding component 6. A sliding track 62 is installed between the first vertical support rod 61 and the second vertical support rod 63. The design of the sliding track 62 allows the electroplating structure 8 to slide smoothly on it, thereby ensuring that each faucet component can contact the electroplating solution evenly and accurately during the electroplating process. The first vertical support rod 61 and the second vertical support rod 63 not only provide stable support for the sliding track 62, but also ensure the stability and durability of the sliding component 6 during the electroplating process. In addition, the flexibility and adjustability of the sliding component 6 allow the electroplating production line to adapt to faucet components of different sizes and shapes, thereby improving the flexibility and applicability of the production line.

[0027] In this embodiment, as shown in Figure 2, the lifting structure 7 is equipped with a sliding block 71, which is mounted on a sliding rail 62. A telescopic rod 72 is installed at the bottom of the sliding block 71, and an electroplating cage 73 is installed at the bottom of the telescopic rod 72. The electroplating cage 73 is used to fix the faucet component to be electroplated. By allowing the sliding block 71 to slide freely on the sliding rail 62, the operator can easily move the electroplating cage 73 to the desired position for electroplating. The design of the telescopic rod 72 allows the height of the electroplating cage 73 to be flexibly adjusted to accommodate faucet components of different sizes, ensuring optimal electroplating results. This design not only improves electroplating efficiency but also guarantees the stability and consistency of electroplating quality.

[0028] In this embodiment, as shown in Figure 3, the electroplating structure 8 is equipped with an electroplating tank 81. An inlet pipe 82 is installed on one side of the electroplating tank 81, and an outlet pipe 83 is installed on the other side. Control valves are installed on the inlet pipe 82 and the outlet pipe 83. By switching the control valves on and off, operators can precisely control the entry and exit of the electroplating solution, thereby achieving precise control of the electroplating process. Through the inlet pipe 82, the electroplating solution is stably introduced into the electroplating tank 81, providing the necessary electroplating solution for the electroplating process. The outlet pipe 83 is responsible for discharging waste liquid or excess electroplating solution after electroplating, ensuring that the electroplating solution in the electroplating tank 81 remains at a suitable concentration and quantity. This design not only improves electroplating efficiency but also ensures the stability and consistency of electroplating quality, providing a strong guarantee for high-quality electroplating of faucet components. Simultaneously, the overall design of the electroplating structure 8 makes the electroplating process more automated and intelligent. Operators can complete the electroplating operation with simple operations, greatly improving production efficiency and electroplating quality.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A multi-channel electroplating production line for faucets, comprising an electroplating table (5), a sliding assembly (6), a lifting structure (7), and an electroplating structure (8); characterized in that: The bottom of the electroplating table (5) is equipped with support rods (1), and an electroplating structure (8) is placed in the internal slot of the electroplating table (5). Sliding components (6) are installed on the two side walls of the electroplating table (5), and a lifting structure (7) is installed on the sliding components (6). The lifting structure (7) is located above the electroplating structure (8). A PLC controller (3) is installed on the front side wall of the electroplating table (5).

2. The multi-channel electroplating production line for faucets according to claim 1, characterized in that: The PLC controller (3) has a display screen and a control panel nested on its front surface, and the PLC controller (3) is electrically connected to the sliding rail (62) on the sliding assembly (6).

3. The multi-channel electroplating production line for faucets according to claim 1, characterized in that: A horizontal reinforcing plate (2) is installed between the support rods (1), and an appliance storage box (4) is placed on the horizontal reinforcing plate (2).

4. The multi-channel electroplating production line for faucets according to claim 1, characterized in that: The sliding component (6) is provided with a first vertical support rod (61) and a second vertical support rod (63) on both sides, and a sliding track (62) is installed between the first vertical support rod (61) and the second vertical support rod (63).

5. A multi-channel electroplating production line for faucets according to claim 1, characterized in that: The lifting structure (7) is provided with a sliding block (71), which is installed on the sliding rail (62). A telescopic rod (72) is installed at the bottom of the sliding block (71), and an electroplating cage (73) is installed at the bottom of the telescopic rod (72).

6. The multi-channel electroplating production line for faucets according to claim 1, characterized in that: The electroplating structure (8) is provided with an electroplating tank (81), an inlet pipe (82) is installed on one side of the electroplating tank (81), an outlet pipe (83) is installed on the other side of the electroplating tank (81), and control valves are installed on the inlet pipe (82) and the outlet pipe (83).

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