Wall-attached support base plate of heat preservation layer of attached type lifting scaffold

Abstract

The embodiment of the utility model provides an attached lifting scaffold heat preservation layer wall-attached support base plate which comprises a base plate body which is of a flat plate structure and used for dispersing the pressure of a wall-attached support to a heat preservation layer, and the edge part of the base plate body is designed to be chamfered to avoid stress concentration; the fixing holes are formed in the base plate main body and are used for fixing the base plate between a wall-attached support and a wall body through fasteners; the supporting leg insertion holes are formed in the four corners of the base plate main body; the four sets of positioning supporting feet are welded to one side of the base plate body through the supporting foot inserting holes and used for positioning and supporting the base plate body, the connecting ends of the positioning supporting feet are inserted into the supporting foot inserting holes, and the distance between the connecting ends of the positioning supporting feet and the surface of the base plate body on the opposite side is at least 5 mm, so that firm welding is facilitated. According to the scheme of the embodiment of the invention, the wall-attached support of the attached lifting scaffold can be prevented from being pressed on the heat-insulating layer, so that the heat-insulating layer is prevented from being deformed.

Description

Technical Field

[0001] This application relates to the field of building engineering technology, specifically to an attached wall support pad for the insulation layer of an attached lifting scaffold. Background Technology

[0002] Attached wall support pads for insulation layers on attached lifting scaffolds are primarily used in building construction. By adding pads between the wall supports and the building's insulation layer, pressure is distributed and the integrity of the insulation structure is protected. However, a problem exists in practical applications: the wall supports of the attached lifting scaffolds may directly press on the insulation layer, causing deformation and affecting the building's insulation performance and appearance. This issue places higher demands on the construction process, requiring special attention during the design and installation stages. Summary of the Invention

[0003] In view of this, the present disclosure provides an attached wall support pad for the insulation layer of an attached lifting scaffold, which at least partially solves the problems existing in the prior art.

[0004] This application discloses an attached wall support pad for the insulation layer of an attached lifting scaffold, comprising:

[0005] The main body of the pad is a flat plate structure, used to distribute the pressure of the wall-mounted support on the insulation layer, and the edges are chamfered to avoid stress concentration;

[0006] A fixing hole is provided on the main body of the pad plate for fixing the pad plate between the wall support and the wall using fasteners.

[0007] The support feet are inserted at the four corners of the main body of the pad.

[0008] The four sets of positioning feet are welded to one side of the pad body through the foot insertion holes for positioning and supporting the pad body. The connecting end of the positioning feet is inserted into the foot insertion hole and is at least 5mm away from the surface of the opposite pad body to facilitate firm welding.

[0009] A buffer layer is applied to the surface of the pad body near the positioning feet to absorb vibrations and ensure uniform stress on the insulation layer.

[0010] The support ribs are located between the two sets of positioning legs at the lower part of the installation position and the main body of the pad, and are used to enhance the support strength of the positioning legs.

[0011] Preferably, the chamfered edge of the pad body is designed in an arc shape with a radius ranging from 5mm to 10mm to reduce damage to the insulation layer during installation.

[0012] Preferably, the support rib is provided with an anti-slip pad on the side near the wall to prevent loosening during installation.

[0013] Preferably, the pad body and the buffer layer are connected by a number of spaced bonding points to maintain structural integrity without affecting the deformation capacity.

[0014] Preferably, the positioning support leg is hollow inside and filled with a lightweight heat-insulating filler to reduce its own weight.

[0015] Preferably, the support rib is triangular in shape, with its hypotenuse forming an angle between 30° and 60° with the horizontal plane, in order to enhance the overall stress balance of the structure.

[0016] Preferably, the pad body has two vertically arranged fixing holes for fixing two sets of through-wall bolts of the scaffold wall support.

[0017] Preferably, the entire surface of the pad, except for the buffer layer, is coated with anti-rust paint.

[0018] This disclosure provides an attached wall support pad for an insulation layer of a lifting scaffold, comprising: a pad body, which is a flat plate structure used to distribute the pressure of the wall support on the insulation layer, with chamfered edges to avoid stress concentration; fixing holes on the pad body for fixing the pad to the wall support and the wall using fasteners; foot insertion holes at the four corners of the pad body; positioning feet, four sets of which are welded to one side of the pad body through the foot insertion holes for positioning and supporting the pad body, with the connecting ends of the positioning feet inserted into the foot insertion holes and at least 5mm away from the surface of the opposite side of the pad body for secure welding; a buffer layer covering the surface of the pad body near the positioning feet for absorbing vibration and distributing the stress evenly on the insulation layer; and foot ribs disposed between the two sets of positioning feet at the lower installation position and the pad body for enhancing the support strength of the positioning feet. The solution provided by this disclosure can solve the problem of how to prevent the wall-mounted support of the attached lifting scaffold from pressing on the insulation layer and causing the insulation layer to deform. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the exemplary embodiments of this disclosure, the accompanying drawings used in the embodiments will be briefly described below. It should be understood that the following drawings only show some embodiments of this disclosure and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1This is a front structural diagram of the wall-mounted support pad for the insulation layer of the attached lifting scaffold described in this utility model.

[0021] Figure 2 This is a schematic diagram of the back structure of the wall-mounted support pad for the insulation layer of the attached lifting scaffold described in this utility model;

[0022] Figure 3 This is a perspective view of the buffer layer in the wall-mounted support pad of the insulation layer of the attached lifting scaffold described in this utility model;

[0023] Figure 4 This is a cross-sectional view of the positioning support foot in the wall-mounted support pad of the insulation layer of the attached lifting scaffold described in this utility model.

[0024] In the diagram: 1. Main body of the pad; 2. Fixing hole; 3. Buffer layer; 4. Support foot insertion hole; 5. Positioning support foot; 6. Support foot rib; 13. Lightweight thermal insulation filler; 15. Anti-slip rubber pad; 16. Adhesive point Detailed Implementation

[0025] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this application. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0026] like Figure 1 and Figure 2 As shown, the attached wall support pad for the insulation layer of the attached lifting scaffold of this application includes a pad body 1, fixing holes 2, support foot insertion holes 4, positioning support feet 5, buffer layer 3, and support foot ribs 6. The components, through specific positioning and structural connections, work together to disperse the pressure of the wall support on the insulation layer and evenly transmit the force to the wall, thereby reducing the deformation of the insulation layer during use.

[0027] The pad consists of a main body 1, which is a rectangular flat plate structure designed to be placed between the wall-mounted support and the wall of the attached lifting scaffold, serving to distribute pressure and prevent damage or deformation of the insulation layer caused by localized concentrated forces. Furthermore, the edges of the main body 1 are chamfered to optimize stress distribution. In practice, this feature can be processed using CNC machine tools or mold pressing technology, effectively reducing problems caused by stress concentration.

[0028] The center area of ​​the pad has multiple sets of fixing holes 2. The specific number and arrangement of the fixing holes 2 should be determined according to the specifications of the attached wall support of the suspended scaffold. They are mainly used to install bolts or other fasteners to tightly connect the pad to adjacent parts to form a stable and firm assembly system. The specific manufacturing method can use laser cutting equipment or mechanical drill bits for precise processing, ensuring that the material around the fixing holes 2 is free from deformation and that the edges are flat and smooth.

[0029] Each corner of the base plate body 1 is provided with a support foot insertion hole 4. The design of this hole position is intended to provide an accurate alignment point for the subsequent welding operation, ensuring that the installation process of other components is more convenient and efficient, while improving the overall assembly accuracy of the components. The opening parameters of the above structure can be accurately set by auxiliary tools such as coordinate measuring instruments or tooling fixtures to meet the consistency requirements of products of different specifications.

[0030] Four sets of positioning legs 5 are welded and fixed to one side of each pad body 1. These components are made of metal and have high hardness and strength. Their respective connecting ends need to be pre-inserted into the corresponding leg insertion holes 4 before spot welding is performed to reinforce the assembly. It is worth noting that this positioning device needs to maintain a reasonable gap value, ensuring at least 5 mm of clearance between the surfaces of the objects to be processed to facilitate subsequent operations. From a technical perspective, an ideal model can be generated through 3D modeling software, and then an automated welding robot can be used to execute the relevant tasks to obtain the desired finished parts.

[0031] The buffer layer 3 is laid and covers the side of the aforementioned pad body 1 facing the positioning foot 5. This material characteristic provides a certain degree of flexibility, effectively absorbing external impact and vibration energy, resulting in a more balanced and stable load ultimately transmitted to the external wall insulation system, preventing any potential damage. High-molecular-weight polymer foams or rubber products commonly used in this type of application can meet the specific functional requirements.

[0032] A reinforcing rib-like support plate 6 structure is added between the positioning support 5 in the two positions near the bottom and the pad body to which it is attached, in order to improve the support rigidity.

[0033] like Figure 1 and Figure 2As shown in one embodiment, the edge of the main body 1 of the wall-mounted support pad for the insulation layer of the attached lifting scaffold of this application is designed with an arc-shaped transition, and the radius of the arc-shaped chamfer is limited to between 5mm and 10mm. This structure can effectively prevent the pad from scratching or causing local damage to the surface of the insulation layer during installation. At the same time, the arc-shaped edge can also improve the mechanical distribution characteristics of the contact surface, thereby reducing the risk of stress concentration and improving the overall stability and safety of use.

[0034] To further optimize installation and performance, the specific arc shape of the chamfered edge of the pad body 1 needs to be precision machined to ensure its smoothness and dimensional accuracy. For example, during the manufacturing process, appropriate cutting parameters can be set on a CNC machine tool to gradually form the required arc curve at the edge of the pad body 1. Specifically, this feature can be technically achieved by selecting a suitable tool radius and combining multiple finishing processes, thereby ensuring that the chamfer of the finished product meets the aforementioned radius range requirements.

[0035] In practical applications, the positioning feet 5 and the buffer layer 3 work together to distribute pressure, and the main body 1 of the pad is installed in the interlayer between the wall-mounted support and the wall. Its connection is achieved through fixing holes 2 and fasteners for positioning and fixation. This system combines functional design with structural stability considerations to meet various construction needs.

[0036] like Figure 2 As shown, in one embodiment, an anti-slip pad 15 is added to the side of the support rib 6 of the attached lifting scaffold insulation layer wall support pad of this application, near the wall. The anti-slip pad 15 is located at the part of the support rib 6 that contacts the wall, and its main function is to reduce the possibility of relative sliding during the installation and use of the pad. The support rib 6 is connected to the pad body 1 and is located in the area below the positioning support 5 to enhance the support strength of the entire structure. The anti-slip pad 15 is firmly fixed to the side of the support rib 6 facing the wall, and a reliable connection with the support rib 6 is achieved through methods such as bonding, nesting, or pressing.

[0037] Specifically, the anti-slip pad 15 can be made of rubber or silicone with a high coefficient of friction and good weather resistance. For example, the pad can be cut to a shape and size that matches the contact surface of the support rib 6, and then bonded to the designated position on the rib using a strong adhesive. Furthermore, to enhance reliability, several locking points or groove structures can be designed to embed the pad inside the support rib 6, preventing it from loosening due to long-term use. This combination ensures the safety and stability of the overall structure, adapting to various environmental changes in practical applications.

[0038] like Figure 3As shown, in one embodiment, the main body 1 of the wall-mounted support pad for the insulation layer of an attached lifting scaffold of this application is connected to the buffer layer 3 through a number of spaced bonding points 16. The bonding points 16 are located at specific positions on the side of the main body 1 closest to the buffer layer 3, ensuring a firm bond between the main body 1 and the buffer layer 3 and maintaining the integrity of the overall structure. Simultaneously, the spaced bonding points 16 ensure that the elastic deformation capacity of the buffer layer 3 is not significantly weakened. This design balances structural stability and material functionality, ensuring a reliable connection between the two without hindering the overall adaptability of the pad.

[0039] Specifically, the connection between the pad body 1 and the buffer layer 3 is achieved through a special process, such as using localized adhesive application or hot-melt technology to form multiple regularly arranged connection points. These points are distributed in the non-central area of ​​the surface of the pad body 1 near the buffer layer 3, and the spacing is optimized to balance the bonding strength and buffering performance. Furthermore, this installation method avoids interference with the edges of the pad body 1 or the connection points of the positioning legs 5, ensuring the integrity and effectiveness of other structural components.

[0040] like Figure 4 As shown, in one embodiment, the positioning leg 5 of the wall-mounted support pad for the insulation layer of the attached lifting scaffold of this application has a hollow structure with a lightweight thermal insulation filler 13 inside. This design can reduce the self-weight of the entire pad system. Specifically, the positioning leg 5 is located at one corner of the pad body 1 and is inserted into and welded to the pad body 1 through the leg insertion hole 4, with a certain gap reserved between it and the opposite pad body 1. This arrangement not only meets the functional requirements of positioning and support, but also provides sufficient space to accommodate the lightweight thermal insulation filler 13. To achieve better weight control, a material with thermal insulation properties and low density is selected as the filler, avoiding the weight load that may be increased due to additional components.

[0041] For example, expanded polystyrene granules or similar hollow glass microspheres can be used for filling. Lightweight thermal insulation filler 13 is pre-injected into the internal cavity of the positioning leg 5, and then its open end is sealed to complete the assembly. This ensures that the filler is evenly distributed inside the cavity, without affecting the installation process and stability between the positioning leg 5 and the pad body 1. Simultaneously, to enhance the overall rigidity of the two lower sets of positioning legs 5, leg ribs 6 are added between them and the pad body 1 to maintain the consistency of overall structural strength and functional characteristics.

[0042] like Figure 2As shown, in one embodiment, the support rib 6 of the wall-mounted support pad for the insulation layer of the attached lifting scaffold of this application adopts a triangular plate shape design. Specifically, this design utilizes the principle of geometric stability to optimize the support capacity. The support rib 6 is disposed between the two lower sets of positioning legs 5 and the pad body 1, and is fixedly connected to both, to enhance the overall structural performance under vertical loads and lateral forces. One side of the support rib 6 is fitted and connected to the side of the positioning legs 5, and the other side is connected to the lower edge of the pad body 1. Through this arrangement, the shear strength and bending deformation resistance of the positioning legs 5 can be further enhanced, while avoiding structural instability due to uneven stress.

[0043] To achieve better structural balance, the angle between the hypotenuse of the support rib 6 and the horizontal plane is limited to between 30° and 60°. This angle range ensures sufficient dispersion of vertical pressure by the rib while preventing material waste or reduced load-bearing capacity due to excessively small or large hypotenuse angles. For example, during manufacturing, a suitable inclination angle can be selected based on theoretical stress analysis results, and the support rib 6 can be pre-cut and then welded to the positioning support 5 and the pad body 1 to form a stable connection. In this implementation, it is necessary to ensure good weld quality and precise alignment of the rib positions to guarantee structural integrity.

[0044] like Figure 1 and Figure 2 As shown in one embodiment, the design of the fixing hole 2 of the wall-mounted support pad for the insulation layer of the attached lifting scaffold fully considers the positional relationship of the through-wall bolts in actual use. The fixing hole 2 is arranged vertically, which can respectively accommodate two sets of through-wall bolts in the wall-mounted support, thereby providing a stable connection point in the vertical direction. This arrangement ensures the force balance among the components after installation and adapts to the multi-directional constraint requirements of the scaffolding system. The fixing hole 2 is opened on the surface of the pad body 1, and its geometric center position is adjusted to achieve consistency matching with the overall structure of the pad, while simplifying the processing technology.

[0045] For example, two circular holes conforming to specifications can be sequentially machined at appropriate positions on the flat pad body 1 using a CNC drilling machine to serve as fixing holes 2 for accommodating standard fasteners and through-wall bolts. Specifically, to ensure that the upper and lower fixing holes 2 correctly correspond to the relevant components, their distance can be determined according to the preset spacing parameters between the through-wall bolts, and precise operation can be performed using positioning fixtures, resulting in higher stability of the overall structure after installation.

[0046] In one embodiment, the design feature of the attached wall support pad for the insulation layer of the attached lifting scaffold of this application is that, except for the buffer layer 3 installed on the side near the insulation layer, the other external surfaces of the pad body 1 are all sprayed with anti-rust paint. This anti-rust paint is evenly adhered to all exposed surfaces of the pad body 1, the positioning legs 5, and the leg ribs 6. This treatment aims to improve the overall corrosion resistance of the pad structure and extend its service life. Specifically, in terms of component connection and composition, the pad body 1 is connected to the wall support and the wall through fixing holes 2, while four sets of positioning legs 5 are distributed around the pad body 1 to form stable support. The positioning legs 5 are welded to one side of the pad body 1 and further fixed in position through leg insertion holes 4. The leg ribs 6, located between the lower two sets of positioning legs 5 and the pad body 1, further enhance the stability of the entire structure, and this component is also sprayed with anti-rust paint.

[0047] For example, the main body 1 of the pad needs to be processed first, and all surfaces except the side facing the insulation layer need to be thoroughly cleaned and coated with anti-rust paint to ensure that the coating thickness and uniformity meet the relevant standards. Next, the support foot holes 4 and positioning feet 5 are precisely assembled and welded together, and the support foot ribs 6 are fixed and coated together with the whole structure. This process ensures both structural integrity and functional requirements.

[0048] In actual operation, when this device is used, the pad body 1 is placed between the wall-mounted support and the insulation layer, and is firmly connected to the wall-mounted support and the wall through the fixing holes 2. The positioning feet 5 provide support and positioning for the pad body 1, ensuring that it maintains an appropriate gap with the wall. The buffer layer 3 covers the side of the pad body 1 near the positioning feet 5, used to absorb vibrations and distribute pressure during construction to protect the insulation layer from damage. The lower foot ribs 6 further strengthen the connection between the positioning feet 5 and the pad body 1, thereby improving the stability and load-bearing capacity of the entire structure. Finally, the chamfered edge design effectively reduces stress concentration and extends the service life of the pad body 1.

[0049] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of those different embodiments or examples.

[0050] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this application, and these should all be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A wall-mounted support pad for the insulation layer of an attached lifting scaffold, characterized in that, include: The main body of the pad (1) is a flat plate structure, which is used to disperse the pressure of the wall support on the insulation layer. The edge part adopts a chamfer design to avoid stress concentration. Fixing hole (2) is provided on the pad body (1) for fixing the pad between the wall support and the wall by fasteners; Support foot holes (4) are provided at the four corners of the pad body (1); Positioning feet (5): Four sets of positioning feet (5) are welded to one side of the pad body (1) through the foot insertion hole (4) for positioning and support of the pad body (1). The connecting end of the positioning feet (5) is inserted into the foot insertion hole (4) and is at least 5mm away from the surface of the opposite pad body (1) to facilitate firm welding. A buffer layer (3) is applied to the side surface of the pad body (1) near the positioning foot (5) to absorb vibration and make the insulation layer bear force evenly. The support rib (6) is located between the two sets of positioning legs (5) at the lower part of the installation position and the pad body (1) to enhance the support strength of the positioning legs (5).

2. The attached wall support pad for the insulation layer of an attached lifting scaffold according to claim 1, characterized in that: The edge chamfer of the pad body (1) is designed in an arc shape with a radius ranging from 5mm to 10mm to reduce damage to the insulation layer during installation.

3. The attached wall support pad for the insulation layer of an attached lifting scaffold according to claim 1, characterized in that: The support rib (6) is provided with anti-slip rubber pad (15) on the side near the wall to prevent loosening during installation.

4. The attached wall support pad for the insulation layer of an attached lifting scaffold according to claim 1, characterized in that: The pad body (1) and the buffer layer (3) are connected by several spaced bonding points (16) to maintain structural integrity without affecting the deformation capacity.

5. The attached wall support pad for the insulation layer of an attached lifting scaffold according to claim 1, characterized in that: The positioning support (5) is hollow inside and filled with lightweight heat-insulating filler (13) to reduce its own weight.

6. The attached wall support pad for the insulation layer of an attached lifting scaffold according to claim 1, characterized in that: The support rib (6) is triangular in shape, with its hypotenuse forming an angle between 30° and 60° with the horizontal plane, in order to enhance the overall stress balance of the structure.

7. The attached wall support pad for the insulation layer of an attached lifting scaffold according to claim 1, characterized in that: The pad body (1) has two fixing holes (2) arranged vertically for fixing two sets of through-wall bolts of the scaffold wall support.

8. The attached wall support pad for the insulation layer of an attached lifting scaffold according to claim 1, characterized in that: The entire surface of the pad, except for the buffer layer (3), is coated with anti-rust paint.

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