Sorting device for secondary aluminum production

Abstract

The utility model discloses a sorting device for secondary aluminum production, which relates to the technical field of aluminum production and comprises a box body, an opening is arranged on the left side of the top end of the box body, and a crushing unit is mounted at the top end of the box body above the opening. A magnetic suction conveying unit used for conveying iron-containing impurities in waste aluminum materials, a material conveying unit used for conveying the waste aluminum materials and a filtering unit used for filtering aluminum scraps are sequentially arranged on the box body from top to bottom, a conveying unit used for conveying the waste aluminum materials is arranged on the left side of the box body, and the conveying unit conveys the waste aluminum materials into the smashing unit. Through the design of the magnetic suction conveying unit, the device can automatically remove iron-containing impurities in waste aluminum materials, the iron-containing impurities are effectively separated through the adsorption effect of an electromagnet, and the purity of secondary aluminum is improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum production technology, specifically a sorting device for recycled aluminum production. Background Technology

[0002] Recycled aluminum is an aluminum alloy or aluminum metal obtained by remelting and refining waste aluminum materials (scrap aluminum, waste aluminum alloy materials, aluminum-containing waste). It is an important source of metallic aluminum, and recycled aluminum mainly appears in the form of aluminum alloys.

[0003] Before smelting, recycled aluminum needs to be sorted to remove waste aluminum materials. However, existing sorting devices mostly use vibrating screens for sorting. Vibrating screens cannot remove the iron alloys mixed in with the aluminum, and aluminum shavings are easily scattered into the air during the screening process, which endangers the health and safety of operators. To address the above problems, an innovative design was made based on the existing vibrating screens for sorting aluminum raw materials. Utility Model Content

[0004] The purpose of this invention is to provide a sorting device for recycled aluminum production to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a sorting device for recycled aluminum production, including a box body, an opening on the left side of the top of the box body, a crushing unit installed at the top of the box body above the opening, and the box body arranged from top to bottom with a magnetic conveying unit for conveying iron-containing impurities in waste aluminum materials, a material conveying unit for conveying waste aluminum materials, and a filtering unit for filtering aluminum chips, and a transmission unit for conveying waste aluminum materials on the left side of the box body, the transmission unit conveying the waste aluminum materials into the crushing unit.

[0006] Furthermore, the crushing unit includes a housing mounted on the top of the box and communicating with an opening. Two crushing rollers are rotatably connected inside the housing, with opposite sides of the two crushing rollers in contact. Two meshing drive gears are symmetrically arranged on the front side of the housing. The two drive gears are respectively connected to the front end of the crushing rollers via two drive shafts penetrating the housing. A special-shaped frame for accommodating one of the drive gears is fixedly installed on the front side of the two housings. A first motor is installed on the front side of the special-shaped frame, and the actuator end of the first motor passes through the special-shaped frame and is connected to the drive gear inside the special-shaped frame.

[0007] Furthermore, a partition is provided at the top of the inner wall of the box located on the right side of the opening. The magnetic conveying unit includes two drive rollers. One drive roller is rotatably disposed in the box on the right side of the partition. The two ends of the other drive roller are rotatably connected to two mounting brackets, both of which are fixedly connected to the upper part of the outer wall of the right side of the box. A second motor is installed on the front side wall of the mounting bracket located on the front side. The execution end of the second motor passes through the mounting bracket and is drivenly connected to the front end of the other drive roller. A conveyor belt is drivenly connected between the two drive rollers. An electromagnet is installed in the box located inside the conveyor belt. A first discharge port for the conveyor belt to pass through is provided at the upper part of the right side wall of the box. A first sorting plate is fixedly installed on the right side wall of the box below the first discharge port, which is inclined downward from front to back.

[0008] Furthermore, a chamfer is provided on the left inner wall of the box located above the material conveying unit. The material conveying unit includes multiple horizontally mounted linkage rollers from left to right and rotatably installed inside the box. A transmission belt is provided between the multiple linkage rollers. A third motor is provided on the front side of the box. The execution end of the third motor passes through the box and is connected to the front end of the leftmost linkage roller. A passage is provided between the right end of the transmission belt and the right inner wall of the box.

[0009] Furthermore, a guide plate is inclined downwards from right to left inside the housing located between the feeding unit and the filtering unit. A second discharge port is provided in the middle of the right outer wall of the housing. The filtering unit includes a filter frame inside the housing. A filter plate is inclined downwards from left to right inside the filter frame. Two vibration motors are symmetrically installed on the right outer wall of the housing on both sides before and after the second discharge port. The actuator of the vibration motor passes through the housing and is fixedly connected to the right outer wall of the filter frame. A third discharge port is provided on the right outer wall of the filter plate. A discharge hopper extending from the second discharge port is fixedly installed on the right outer wall of the filter plate located at the third discharge port. A second sorting plate inclined downwards from back to front is fixedly installed on the right outer wall of the housing below the second discharge port.

[0010] Furthermore, two mounting slots are symmetrically arranged on the inner walls of the housing located on the front and rear sides of the filter frame. A connecting block is fixedly connected to the outer wall of the corresponding side filter frame in the mounting slot. Multiple springs are provided at both the upper and lower ends of the connecting block, and the two ends of the springs are fixedly connected to the inner wall of the mounting slot and the inner wall of the connecting block, respectively.

[0011] Furthermore, the bottom of the inner wall of the box is inclined downward from left to right, and a fourth discharge port is provided at the lower part of the outer wall on the right side of the box.

[0012] Furthermore, the transmission unit includes a transmission cylinder, a feed hopper is connected to the lower part of the left outer wall of the transmission cylinder, a drive rod is rotatably arranged inside the transmission cylinder, an auger is driven on the outer wall of the drive rod, a fourth motor is installed at the top of the transmission cylinder, the execution end of the fourth motor passes through the transmission cylinder and is drivenly connected to the top of the drive rod, and a guide tube is connected to the upper part of the right outer wall of the transmission cylinder and inclined downward from left to right.

[0013] The beneficial effects achieved by this utility model are as follows:

[0014] The magnetic conveying unit is designed to automatically remove iron-containing impurities from waste aluminum materials. Through the adsorption of electromagnets, iron-containing impurities are effectively separated, thereby improving the purity of recycled aluminum.

[0015] The waste aluminum material can be quickly crushed into particles of appropriate size by two crushing rollers in the crushing unit, which facilitates the subsequent sorting work.

[0016] The filtration unit uses a vibrating motor-driven filter plate for vibration filtration. This design can more effectively separate aluminum shavings from other materials, further improving the sorting effect and preventing aluminum shavings from drifting into the air and endangering the safety of operators.

[0017] The design of the first sorting plate, the second sorting plate, and the fourth discharge port enables the separate accumulation of waste aluminum materials, aluminum shavings, and iron-containing impurities, facilitating subsequent processing. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a sorting device for recycled aluminum production in the embodiment;

[0019] Figure 2 This is a cross-sectional view of a sorting device for recycled aluminum production in one of the embodiments;

[0020] Figure 3 This is a schematic diagram of the mounting slot in the embodiment. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] like Figure 1-3As shown, this utility model discloses a sorting device for recycled aluminum production, including: a box body 1, an opening 11 on the left side of the top of the box body 1, a crushing unit installed at the top of the box body 1 above the opening 11, and the box body 1 is arranged from top to bottom as follows: a magnetic conveying unit for conveying iron impurities in waste aluminum materials, a material conveying unit for conveying waste aluminum materials, and a filtering unit for filtering aluminum chips; a transmission unit for conveying waste aluminum materials is arranged on the left side of the box body 1, and the transmission unit conveys the waste aluminum materials into the crushing unit.

[0023] Furthermore, such as Figure 1-2 As shown, the crushing unit includes a housing 2 installed at the top of the box 1 and communicating with the opening 11. Two crushing rollers 21 are rotatably connected inside the housing 2, with their opposite sides touching. Two meshing drive gears 22 are symmetrically arranged on the front side of the housing 2. The two drive gears 22 are respectively connected to the front end of the crushing rollers 21 via two drive shafts that pass through the housing 2. A special-shaped frame 23 for accommodating one of the drive gears 22 is fixedly installed on the front side of the two housings 2. A first motor 24 is installed on the front side of the special-shaped frame 23. The actuating end of the first motor 24 passes through the special-shaped frame 23 and is connected to the drive gear 22 inside the special-shaped frame 23.

[0024] Furthermore, such as Figure 1-2 As shown, a partition 3 is provided at the top of the inner wall of the box 1 located to the right of the opening 11. The magnetic conveying unit includes two drive rollers 3A. One drive roller 3A is rotatably disposed inside the box 1 to the right of the partition 3. The two ends of the other drive roller 3A are rotatably connected to two mounting brackets 31, the left ends of which are fixedly connected to the upper part of the outer wall of the right side of the box 1. A second motor 34 is installed on the front side wall of the mounting bracket 31 located on the front side. The execution end of the second motor 34 passes through the mounting bracket 31 and is connected to the front end of the other drive roller 3A. A conveyor belt 32 is connected between the two drive rollers 3A. An electromagnet 33 is installed inside the box 1 located inside the conveyor belt 32. A first discharge port 12 for the conveyor belt 32 to pass through is provided at the upper part of the right side wall of the box 1. A first sorting plate 121 is fixedly installed on the right side wall of the box 1 below the first discharge port 12, which is inclined downward from front to back.

[0025] Furthermore, such as Figure 1-2 As shown, a chamfer 15 is provided on the inner left side of the box 1 located above the material conveying unit. The material conveying unit includes multiple horizontally mounted linkage rollers 4 from left to right and rotatably installed inside the box 1. A transmission belt 41 is provided between the multiple linkage rollers 4. A third motor 42 is provided on the front side of the box 1. The execution end of the third motor 42 passes through the box 1 and is connected to the front end of the leftmost linkage roller 4. A passage 43 is provided between the right end of the transmission belt 41 and the inner right side of the box 1.

[0026] Furthermore, such as Figure 1-2 As shown, a guide plate 14 is inclined downward from right to left inside the housing 1 located between the conveying unit and the filtering unit. A second discharge port 13 is provided in the middle of the right outer wall of the housing 1. The filtering unit includes a filter frame 5 provided inside the housing 1. A filter plate 51 is inclined downward from left to right inside the filter frame 5. Two vibration motors 52 are symmetrically installed on the right outer wall of the housing 1 on both sides before and after the second discharge port 13. The actuator end of the vibration motor 52 passes through the housing 1 and is fixedly connected to the right outer wall of the filter frame 5. A third discharge port 53 is provided on the right outer wall of the filter plate 51. A discharge hopper 54 extending out of the second discharge port 13 is fixedly installed on the right outer wall of the filter plate 51 located at the third discharge port 53. A second sorting plate 131 inclined downward from back to front is fixedly installed on the right side wall of the housing 1 below the second discharge port 13.

[0027] Furthermore, such as Figure 3 As shown, two mounting slots 16 are symmetrically arranged on the inner walls of the box 1 located on the front and rear sides of the filter frame 5. A connecting block 161 is fixedly connected to the outer wall of the corresponding side filter frame 5 in the mounting slot 16. Multiple springs 162 are provided at both the upper and lower ends of the connecting block 161. The two ends of the springs 162 are fixedly connected to the inner wall of the mounting slot 16 and the inner wall of the connecting block 161, respectively.

[0028] Furthermore, such as Figure 1-2 As shown, the bottom of the inner wall of the box 1 is inclined downward from left to right, and a fourth discharge port 17 is provided at the lower part of the outer wall on the right side of the box 1.

[0029] Furthermore, such as Figure 1-2 As shown, the transmission unit includes a transmission cylinder 6. A feed hopper 61 is connected to the lower part of the left outer wall of the transmission cylinder 6. A drive rod 62 is rotatably arranged inside the transmission cylinder 6. An auger 63 is driven on the outer wall of the drive rod 62. A fourth motor 64 is installed at the top of the transmission cylinder 6. The execution end of the fourth motor 64 passes through the transmission cylinder 6 and is drivenly connected to the top of the drive rod 62. A guide tube 65 is connected to the upper part of the right outer wall of the transmission cylinder 6 and is inclined downward from left to right.

[0030] Preferred, such as Figure 1-2 As shown, baffles are provided on the right side of both the first sorting plate 121 and the second sorting plate 131.

[0031] Based on the above structure, such as Figure 1-3As shown, during operation, waste aluminum material is dumped into the feed hopper 61 by an engineering vehicle. The fourth motor 64 drives the auger 63 to rotate via the drive rod 62. The auger 63 transports the waste aluminum material to the top of the conveyor drum 6 and discharges it into the crushing unit through the guide pipe 65. The first motor 24 drives two drive gears 22 to rotate relative to each other. The drive gears 22 drive the crushing roller 21 to rotate, and the crushing roller 21 crushes the waste aluminum material. The crushed waste aluminum material falls onto the surface of the transmission belt 41. The third motor 42 drives the linkage roller 4 to drive the transmission belt 41 to transport the waste aluminum material towards the passage 43. When the waste aluminum material passes the bottom of the conveyor belt 32, the electromagnet 33 attracts iron-containing impurities in the waste aluminum material to the bottom of the conveyor belt 32. The second motor 34 drives the conveyor belt 32 to transport the iron-containing impurities towards the first discharge port 12 via the drive roller 3A connected by the transmission. The conveyor belt 32 transports the iron-containing impurities out. When the first discharge port 12 is reached, the electromagnet 33 no longer attracts iron-containing impurities. The iron-containing impurities fall onto the surface of the first sorting plate 121 and fall along the first sorting plate 121 to the rear side of the box 1. When the conveyor belt 41 transports the waste aluminum material to the passage 43, the waste aluminum material falls onto the surface of the guide plate 14 and falls along the surface of the guide plate 14 into the left filter box 5. The vibration motor 52 drives the filter box 5 to vibrate the filter plate 51. The filter plate 51 filters out the aluminum chips, which fall to the bottom of the inner wall of the box 1. The aluminum chips accumulate at the bottom of the inner wall of the box 1 and slide out of the fourth discharge port 17 along the bottom of the inner wall of the box 1, accumulating on the right side of the box 1. The filtered waste aluminum material moves along the filter plate 51 toward the second discharge port 13 and is discharged from the discharge hopper 54 onto the surface of the second sorting plate 131. The waste aluminum material falls along the second sorting plate 131 to the front side of the box 1.

[0032] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A sorting device for recycled aluminum production, characterized in that: The box (1) includes a box body (1), an opening (11) is provided on the left side of the top of the box body (1), a crushing unit is installed at the top of the box body (1) above the opening (11), and the box body (1) is provided with a magnetic conveying unit for conveying iron impurities in waste aluminum material, a material conveying unit for conveying waste aluminum material and a filter unit for filtering aluminum chips in sequence from top to bottom. The left side of the box body (1) is provided with a transmission unit for conveying waste aluminum material, and the transmission unit conveys the waste aluminum material into the crushing unit.

2. The sorting device for recycled aluminum production according to claim 1, characterized in that: The crushing unit includes a housing (2) installed at the top of the box (1) and connected to the opening (11). Two crushing rollers (21) are rotatably connected inside the housing (2). The opposite sides of the two crushing rollers (21) are attached. Two meshing drive gears (22) are symmetrically arranged on the front side of the housing (2). The two drive gears (22) are respectively connected to the front end of the crushing rollers (21) through two drive shafts that penetrate the housing (2). A special frame (23) for accommodating one of the drive gears (22) is fixedly installed on the front side of the two housings (2). A first motor (24) is installed on the front side of the special frame (23). The execution end of the first motor (24) penetrates the special frame (23) and is connected to the drive gear (22) inside the special frame (23).

3. The sorting device for recycled aluminum production according to claim 1, characterized in that: A partition (3) is provided at the top of the inner wall of the box (1) located to the right of the opening (11). The magnetic conveying unit includes two drive rollers (3A). One of the drive rollers (3A) is rotatably disposed inside the box (1) to the right of the partition (3). The other drive roller (3A) is rotatably connected to two mounting brackets (31) at both ends, the left ends of which are fixedly connected to the upper part of the outer wall of the right side of the box (1). A second motor (34) is installed on the front side wall of the mounting bracket (31) located on the front side. The second motor (34) is activated by the second motor. The end of the mounting frame (31) is connected to the front end of another drive roller (3A). A conveyor belt (32) is connected between the two drive rollers (3A). An electromagnet (33) is installed in the box (1) inside the conveyor belt (32). A first discharge port (12) for the conveyor belt (32) to pass through is provided on the upper part of the right side wall of the box (1). A first sorting plate (121) is fixedly installed on the right side wall of the box (1) below the first discharge port (12) and is inclined downward from front to back.

4. A sorting device for recycled aluminum production according to claim 1, characterized in that: A chamfer (15) is provided on the left inner wall of the box (1) located above the material conveying unit. The material conveying unit includes multiple horizontally mounted linkage rollers (4) from left to right and rotatably installed inside the box (1). A transmission belt (41) is provided between the multiple linkage rollers (4). A third motor (42) is provided on the front side of the box (1). The execution end of the third motor (42) passes through the box (1) and is connected to the front end of the leftmost linkage roller (4). A passage (43) is provided between the right end of the transmission belt (41) and the right inner wall of the box (1).

5. A sorting device for recycled aluminum production according to claim 1, characterized in that: Inside the housing (1) located between the conveying unit and the filtering unit, a guide plate (14) is inclined downward from right to left. A second discharge port (13) is provided in the middle of the right outer wall of the housing (1). The filtering unit includes a filter frame (5) provided inside the housing (1). A filter plate (51) is inclined downward from left to right inside the filter frame (5). Two vibration motors (52) are symmetrically installed on the right outer wall of the housing (1) on both sides before and after the second discharge port (13). The actuator of the motor (52) passes through the housing (1) and is fixedly connected to the right outer wall of the filter frame (5). A third discharge port (53) is provided on the right outer wall of the filter plate (51). A discharge hopper (54) extending out to the second discharge port (13) is fixedly installed on the right outer wall of the filter plate (51) located at the third discharge port (53). A second sorting plate (131) inclined downward from back to front is fixedly installed on the right side wall of the housing (1) below the second discharge port (13).

6. A sorting device for recycled aluminum production according to claim 5, characterized in that: Two mounting slots (16) are symmetrically arranged on the inner wall of the box (1) located on the front and rear sides of the filter frame (5). A connecting block (161) is fixedly connected to the outer wall of the corresponding side filter frame (5) in the mounting slot (16). Multiple springs (162) are provided at both the upper and lower ends of the connecting block (161). The two ends of the springs (162) are fixedly connected to the inner wall of the mounting slot (16) and the inner wall of the connecting block (161) respectively.

7. A sorting device for recycled aluminum production according to claim 1, characterized in that: The bottom of the inner wall of the box (1) is inclined downward from left to right, and a fourth discharge port (17) is provided at the lower part of the outer wall on the right side of the box (1).

8. A sorting device for recycled aluminum production according to claim 1, characterized in that: The transmission unit includes a transmission cylinder (6), a feed hopper (61) is connected to the lower part of the left outer wall of the transmission cylinder (6), a drive rod (62) is rotatably arranged inside the transmission cylinder (6), an auger (63) is driven on the outer wall of the drive rod (62), a fourth motor (64) is installed at the top of the transmission cylinder (6), the execution end of the fourth motor (64) passes through the transmission cylinder (6) and is drivenly connected to the top of the drive rod (62), and a guide tube (65) is connected to the upper part of the right outer wall of the transmission cylinder (6) and is inclined downward from left to right.

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