Automatic impregnator

Abstract

The utility model discloses an automatic impregnator which comprises a frame, an impregnation box, a collection hopper and a roller structure, the frame comprises an upper layer and a lower layer, the lower layer comprises an impregnation cavity and a collection cavity, the impregnation box is arranged in the impregnation cavity, and the collection hopper is arranged in the collection cavity; a first guide rod is arranged on the upper layer, the roller structure is connected to the first guide rod, and the roller structure can move along the first guide rod; a material collecting trolley is arranged in the material collecting cavity and located below the material collecting hopper, and a material collecting plate is arranged in the material collecting trolley and can move up and down in the material collecting trolley. The height difference can be reduced, so that product damage is avoided.

Description

Technical Field

[0001] This utility model belongs to the field of workpiece surface treatment technology, and in particular relates to an automatic glue impregnation machine. Background Technology

[0002] Chinese utility model patent CN203917046U discloses an integrated dipping machine, comprising an overall frame, a dipping tank, a collecting hopper, and a roller structure. The overall frame includes an upper and a lower layer. The lower layer contains a dipping chamber and a collecting chamber. The dipping tank is located within the dipping chamber, and the collecting hopper is located within the collecting chamber. A long, smooth rod is provided in the upper layer of the overall frame, and the roller structure is mounted on the long, smooth rod and can move left and right along the rod. The roller structure includes an outer roller support, an inner roller support, a cylinder, a roller, and a motor. The outer roller support is movably connected to the long, smooth rod and can move left and right on the rod. The cylinder is located on the outer roller support and connected to the inner roller support, and can push the inner roller support to move up and down along the guide rails on both sides of the outer support. The roller is movably connected to the inner roller support, and the motor is fixedly connected to the inner roller support and connected to the roller via a chain, and can drive the roller to rotate. This utility model has a small footprint, good overall integrity, low noise, good dipping effect, and high production efficiency.

[0003] In this invention, the impregnation tank is kept open, resulting in significant evaporation of the adhesive and higher workpiece processing costs. Utility Model Content

[0004] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0005] In order to overcome the shortcomings of the prior art, this utility model provides an automatic glue dipping machine.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automatic impregnation machine, comprising a frame, an impregnation box, a collection hopper, and a roller structure. The frame comprises an upper layer and a lower layer. The lower layer comprises an impregnation chamber and a collection chamber. The impregnation box is placed inside the impregnation chamber, and the collection hopper is placed inside the collection chamber. A first guide rod is provided on the upper layer, and the roller structure is connected to the first guide rod. A sealing cover is provided inside the impregnation chamber. The cross-sectional area of ​​the impregnation chamber on the horizontal plane is larger than the cross-sectional area of ​​the impregnation box on the horizontal plane. Rollers are provided at the bottom of the impregnation box, enabling the impregnation box to move within the impregnation chamber so that the impregnation box has at least a closed state aligned with the sealing cover and an open state offset from the sealing cover.

[0007] Furthermore, a second guide rod is provided inside the impregnation chamber, and a first linear bearing is provided on the impregnation box, with the first linear bearing connected to the second guide rod.

[0008] Furthermore, the impregnation tank is equipped with a rodless cylinder to drive the impregnation tank to move along the second guide rod.

[0009] Furthermore, the roller structure includes an outer roller support, an inner roller support, a first cylinder, a roller, and a motor; the outer roller support is movably connected to the first guide rod, allowing the outer roller support to move left and right on the first guide rod; the first cylinder is fixedly connected to the outer roller support, and the piston rod of the first cylinder is connected to the inner roller support, enabling the inner roller support to move up and down along the outer roller support; the roller is movably connected to the inner roller support, and the motor is fixedly connected to the inner roller support and connected to the roller via a chain, enabling the motor to drive the roller to rotate.

[0010] Furthermore, the drum has a hexagonal cross-section, and honeycomb-shaped through holes are provided on all six sides of the drum. Two of the six sides of the drum that are spaced apart from each other can be opened to release or feed material.

[0011] Furthermore, the outer support of the roller is connected to the first guide rod via a second linear bearing.

[0012] Furthermore, the automatic impregnation machine also includes a control console and a controller. The control console is used to operate the automatic impregnation machine, and the controller is connected to the control console via a wire. The controller is equipped with automatic start and jog buttons.

[0013] Furthermore, the control panel is equipped with a touch screen for adjusting various parameters of the automatic impregnation machine, and also has buttons for low-speed and high-speed operation.

[0014] The advantage of this utility model is that it provides an automatic dipping machine that reduces production costs. Attached Figure Description

[0015] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0016] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0017] In the attached diagram:

[0018] Figure 1 This is a schematic diagram of the structure of an automatic dipping machine in one embodiment of the present invention.

[0019] The meanings of the reference numerals in the figure are as follows:

[0020] 1. Frame; 11. Upper layer; 12. Lower layer; 121. Impregnation chamber; 122. Collection chamber; 2. Impregnation box; 21. Roller; 3. Collection hopper; 4. Drum structure; 41. Outer support of drum; 42. Inner support of drum; 43. First cylinder; 44. Drum; 45. Motor; 46. Chain; 47. Second linear bearing; 5. First guide rod; 6. Second guide rod; 7. Protective door; 8. First linear bearing; 9. Sealing cover; 10. Foot pad. Detailed Implementation

[0021] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0022] It should also be noted that, for ease of description, only the parts relevant to the utility model are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0023] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0024] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0025] The names of messages or information exchanged between multiple devices in the embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of such messages or information.

[0026] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] like Figure 1As shown, an automatic dipping machine includes a frame 1, a dipping tank 2, a collection hopper 3, and a roller structure 44. The frame 1 includes an upper layer 11 and a lower layer 12. The lower layer 12 includes a dipping chamber 121 and a collection chamber 122. The dipping tank 2 is placed in the dipping chamber 121, and the collection hopper 3 is placed in the collection chamber 122. A first guide rod 5 is provided on the upper layer 11, and the roller structure 44 is connected to the first guide rod 5. The roller structure 44 can move left and right along the first guide rod 5 within the upper layer 11. A sealing cover 9 is provided in the dipping chamber 121. The cross-sectional area of ​​the dipping chamber 121 on the horizontal plane is larger than the cross-sectional area of ​​the dipping tank 2 on the horizontal plane. Rollers 21 are provided at the bottom of the dipping tank 2. The dipping tank 2 can move within the dipping chamber 121 so that the dipping tank 2 has at least a closed state aligned with the sealing cover 9 and an open state offset from the sealing cover 9.

[0028] Furthermore, a second guide rod 6 is provided inside the impregnation chamber 121, and a first linear bearing 8 is provided on the impregnation tank 2, which is connected to the second guide rod 6; a rodless cylinder is provided on the impregnation tank 2 to drive the impregnation tank 2 to move along the second guide rod 6.

[0029] Furthermore, the roller 44 structure 4 includes an outer support 41, an inner support 42, a first cylinder 43, a roller 44, and a motor 45. The outer support 41 is movably connected to the first guide rod 5, allowing the outer support 41 to move left and right on the first guide rod 5. The first cylinder 43 is fixedly connected to the outer support 41, and its piston rod is connected to the inner support 42, enabling the inner support 42 to move up and down along the outer support 41. The roller 44 is movably connected to the inner support 42, and the motor 45 is fixedly connected to the inner support 42 and connected to the roller 44 via a chain 46, enabling the motor 45 to rotate the roller 44. A second cylinder is provided on the outer support 41, which drives the outer support 44 to move along the first guide rod 5.

[0030] Furthermore, the cross-section of the roller 44 is hexagonal, and honeycomb-shaped through holes are provided on all six sides of the roller 44. Two of the six sides of the roller 44 that are spaced apart from each other can be opened to release or feed material.

[0031] Furthermore, the outer support 41 of the roller 44 is connected to the first guide rod 5 through a second linear bearing 47 to ensure the stability of the movement of the outer support 41 of the roller 44.

[0032] Furthermore, the automatic impregnation machine also includes a control console and a controller. The control console is used to operate the automatic impregnation machine, and the controller is connected to the control console via a wire. The controller is equipped with automatic start and jog buttons. The control console is equipped with a touch screen for adjusting various parameters of the automatic impregnation machine, and also has low-speed and high-speed operation buttons. By using the controller settings, the equipment can be operated while observing its operation, making the control of the equipment simpler and more convenient.

[0033] Initially, roller 44 is directly above the collecting hopper 3. The outer side of roller 44 is opened, and the product to be impregnated is placed inside. The second cylinder drives roller structure 4 along the first guide rod 5 to reach the top of the impregnation chamber. The rodless cylinder drives the impregnation box to move, causing it to be misaligned with the sealing cover. The impregnation box moves to directly below roller 44. The first cylinder 43 pushes roller 44 into the impregnation box 2. Simultaneously, the motor 45 drives roller 44 to rotate, ensuring the product inside is fully impregnated. The first cylinder 45 pulls roller 44 out of the impregnation box 2. Through the rotation of roller 44, any remaining adhesive after impregnation is removed. The rodless cylinder drives the impregnation box to move until it overlaps with the sealing cover, sealing the impregnation box. Then, the second cylinder drives roller structure 4 along the first guide rod 5 to reach the top of the collecting hopper 3, opening the lower side of roller 44, allowing the product to be poured into the collecting hopper 3.

[0034] The sealing cover keeps the impregnation tank closed when not in use, reducing glue evaporation. The impregnation tank is moved by a rodless cylinder, automatically opening and closing it, thus automating the impregnation operation and simplifying the process.

[0035] In addition, the first cylinder, the second cylinder, and the rodless cylinder of this application all have a pressure holding function in case of air shortage. That is, when the equipment is cut off from air supply, the piston rod of the cylinder will remain in the current position, which will prevent the cylinder from falling due to air shortage failure and improve the reliability of equipment operation.

[0036] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the utility model involved in the embodiments of this disclosure is not limited to the technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. An automatic dipping machine, comprising a frame, a dipping tank, a collecting hopper, and a roller structure, wherein the frame comprises an upper layer and a lower layer, the lower layer comprises a dipping chamber and a collecting chamber, the dipping tank is placed in the dipping chamber, and the collecting hopper is located in the collecting chamber; a first guide rod is provided on the upper layer, and the roller structure is connected to the first guide rod, characterized in that: The impregnation chamber is equipped with a sealing cover. The cross-sectional area of ​​the impregnation chamber on the horizontal plane is larger than that of the impregnation box on the horizontal plane. The bottom of the impregnation box is equipped with rollers. The impregnation box can move within the impregnation chamber so that the impregnation box has at least a closed state aligned with the sealing cover and an open state offset from the sealing cover. The roller structure can move along the first guide rod to be directly above the impregnation chamber. The roller structure can complete the spin-drying action directly above the impregnation box, and the spun-out adhesive falls back into the impregnation box.

2. The automatic impregnation machine according to claim 1, characterized in that: The impregnation chamber is provided with a second guide rod, and the impregnation box is provided with a first linear bearing, which is connected to the second guide rod.

3. The automatic impregnation machine according to claim 2, characterized in that: The impregnation tank is equipped with a rodless cylinder to drive the impregnation tank to move along the second guide rod.

4. The automatic impregnation machine according to claim 1, characterized in that: The roller structure includes an outer roller support, an inner roller support, a first cylinder, a roller, and a motor. The outer roller support is movably connected to the first guide rod, allowing it to move left and right on the first guide rod. The first cylinder is fixedly connected to the outer roller support, and its piston rod is connected to the inner roller support. The first cylinder can drive the inner roller support to move up and down along the outer roller support. The roller is movably connected to the inner roller support, and the motor is fixedly connected to the inner roller support and connected to the roller via a chain. The motor can drive the roller to rotate.

5. The automatic impregnation machine according to claim 4, characterized in that: The drum has a hexagonal cross-section, and honeycomb-shaped through holes are provided on all six sides of the drum. Two of the six sides of the drum that are spaced apart from each other can be opened to release or feed material.

6. The automatic impregnation machine according to claim 4, characterized in that: The outer support of the roller is connected to the first guide rod via a second linear bearing.

7. The automatic impregnation machine according to claim 1, characterized in that: It also includes a console and a controller. The console is used to operate the automatic impregnation machine, and the controller is connected to the console via a wire. The controller is equipped with automatic start and jog buttons.

8. The automatic impregnation machine according to claim 7, characterized in that: The control panel is equipped with a touch screen for adjusting various parameters of the automatic impregnation machine. The control panel also has buttons for low-speed operation and high-speed operation.

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