Impurity separation device for silver powder production
By combining a screen, a magnetic roller, and a separator, the problem of low impurity separation efficiency in traditional silver powder production is solved, enabling the production of high-purity silver powder and meeting the needs of large-scale production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YINCHUANG ELECTRONIC MATERIALS CO LTD
- Filing Date
- 2025-03-27
- Publication Date
- 2026-05-05
AI Technical Summary
In traditional silver powder production processes, impurity separation methods are inefficient and cannot effectively remove metal oxides, unreacted other metal particles, and non-metallic impurities, affecting the purity and quality of silver powder and failing to meet the needs of large-scale, high-quality production.
An impurity separation device for silver powder production is adopted, comprising a combination of a screen, a magnetic roller, a separation cylinder and a filter plate. Through vibration screening, magnetic separation and centrifugal separation, impurities are efficiently separated, and high-purity silver powder is finally obtained.
This technology enables efficient separation of impurities from silver powder, resulting in high-purity silver powder that meets the stringent requirements for silver powder production and improves production efficiency and product quality.
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Figure CN224195292U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of silver powder production technology, and in particular to an impurity separation device for silver powder production. Background Technology
[0002] In the production of silver powder, raw materials often contain various impurities, such as metal oxides, unreacted metal particles, and non-metallic impurities. These impurities severely affect the purity and quality of silver powder, thus impacting its application performance in many fields, including electronics and chemicals. Traditional impurity separation methods have many drawbacks. For example, sieving methods are difficult to separate impurities of similar particle sizes from silver powder, magnetic adsorption methods are ineffective for non-magnetic impurities, and existing separation devices have simple structures and low separation efficiency, failing to meet the needs of large-scale, high-quality silver powder production. Therefore, this paper presents an impurity separation device for silver powder production. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides an impurity separation device for silver powder production. The silver powder raw material falls from the hopper onto the screen for preliminary vibration screening, and then passes sequentially through the magnetic roller, the separation cylinder, and the filter plate. Through the synergistic effect of the components, the impurities are efficiently separated, and finally high-purity silver powder is obtained, which meets the strict requirements for impurity separation in silver powder production and overcomes the shortcomings of existing technologies.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] An impurity separation device for silver powder production includes a housing. Two end plates are symmetrically fixed to the top of the housing. A feeding hopper is fixed to the top between the two end plates. An inclined screen is fixed below the feeding hopper. A magnetic separation component is installed between the two end plates and below the lower end of the screen. A centrifugal separation component is installed inside the housing and below the magnetic separation component. A rinsing component is installed inside the housing and below the centrifugal separation component. A drain outlet is provided in the middle of the bottom of the housing. A discharge outlet is provided on one side of the housing. A filter plate is fixed at an incline above the discharge outlet.
[0006] As a further embodiment of this utility model: the magnetic separation assembly includes a magnetic roller that is rotatably mounted between two end plates via bearings. An electromagnet is installed inside the magnetic roller. A first servo motor is fixed on one side of one of the end plates, and the output end of the first servo motor is connected to one end of the magnetic roller.
[0007] As a further embodiment of this utility model: a guide chute is fixed between the two end plates and below one side of the magnetic roller, and the high end of the guide chute slides in contact with the outer wall of the magnetic roller.
[0008] As a further embodiment of this utility model: the centrifugal separation assembly includes a support rod fixed inside the box, a second servo motor is installed at the lower middle part of the support rod, the output end of the second servo motor extends to the top of the support rod and is equipped with a separation cylinder, and the separation cylinder is provided with uniformly distributed filter holes.
[0009] As a further embodiment of this utility model: the flushing assembly includes a hopper fixed to the inner wall of the box and located below the separation cylinder. A water pipe is fixed to the bottom outer wall of the hopper. Spray heads are installed at equal intervals on the water pipe. One end of the water pipe extends to the outer wall of the box and is equipped with a solenoid valve. One end of the solenoid valve is connected to a water supply pipe.
[0010] As a further improvement of this utility model, the high end of the filter plate is located above the bottom end of the collecting hopper.
[0011] As a further improvement of this utility model, an electromagnetic vibrator is installed on the outer wall of the high end of the screen.
[0012] As a further improvement of this utility model, support legs are fixed at the four corners of the lower end face of the box.
[0013] The beneficial effects of this utility model are as follows:
[0014] Silver powder raw materials fall from the hopper onto the screen for initial vibration screening, and then pass through the magnetic roller, separation cylinder and filter plate in sequence. Through the synergistic effect of the components, impurities are efficiently separated, and finally high-purity silver powder is obtained, which meets the strict requirements for impurity separation in silver powder production. Attached Figure Description
[0015] Figure 1 This is a first-view overall structural schematic diagram of an impurity separation device for silver powder production proposed in this utility model.
[0016] Figure 2 This is a second-view overall structural schematic diagram of an impurity separation device for silver powder production proposed in this utility model.
[0017] Figure 3 This is a partial cross-sectional view of the structure of an impurity separation device for silver powder production proposed in this utility model.
[0018] Figure 4 This is a partial cross-sectional view of the structure of an impurity separation device for silver powder production proposed in this utility model.
[0019] Figure 5 This utility model proposes an impurity separation device for silver powder production. Figure 4 Enlarged structural diagram at point A in the middle.
[0020] In the diagram: 1. Housing; 2. First servo motor; 3. End plate; 4. Feed hopper; 5. Screen; 6. Magnetic roller; 7. Separating cylinder; 8. Electromagnetic vibrator; 9. Support leg; 10. Water pipe; 11. Discharge port; 12. Drain port; 13. Guide chute; 14. Collection hopper; 15. Filter plate; 16. Second servo motor; 17. Spray head; 18. Support rod; 19. Solenoid valve. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Example 1, referring to Figure 1-5 An impurity separation device for silver powder production includes a housing 1. Two end plates 3 are symmetrically fixed to the top of the housing 1. A feeding hopper 4 is fixed to the top between the two end plates 3. An inclined screen 5 is fixed below the feeding hopper 4. An electromagnetic vibrator 8 is installed on the outer wall of the high end of the screen 5. A magnetic separation component is installed between the two end plates 3 and below the low end of the screen 5. A centrifugal separation component is installed inside the housing 1 and below the magnetic separation component. A rinsing component is installed inside the housing 1 and below the centrifugal separation component. A drain outlet 12 is provided in the middle of the bottom end of the housing 1. A discharge outlet 11 is provided on one side of the housing 1. A filter plate 15 is fixed inclined above the discharge outlet 11. Support legs 9 are fixed at the four corners of the lower end face of the housing 1.
[0023] The magnetic separation assembly includes a magnetic roller 6 that is rotatably mounted between two end plates 3 via bearings. An electromagnet is installed inside the magnetic roller 6. A first servo motor 2 is fixed to one side of one end plate 3, and the output end of the first servo motor 2 is connected to one end of the magnetic roller 6.
[0024] A guide chute 13 is fixed between the two end plates 3 and below one side of the magnetic roller 6. The high end of the guide chute 13 slides in contact with the outer wall of the magnetic roller 6.
[0025] The centrifugal separation assembly includes a support rod 18 fixed inside the housing 1. A second servo motor 16 is installed at the lower middle part of the support rod 18. The output end of the second servo motor 16 extends to the top of the support rod 18 and is equipped with a separation cylinder 7. The separation cylinder 7 is provided with uniformly distributed filter holes.
[0026] Silver powder containing impurities falls from the hopper 4 into the screen 5. The screen 5 vibrates due to the electromagnetic vibrator 8, which increases the screening speed of the material. Fine impurity powder falls onto the guide chute 13, and then the material falls along the screen 5 onto the magnetic roller 6. Magnetic impurities are attracted to the surface of the magnetic roller 6. The magnetic roller 6 is driven to rotate by the first servo motor 2, so that the magnetic impurities accumulate at the high end of the guide chute 13. The silver powder falls from the magnetic roller 6 into the separation cylinder 7. The separation cylinder 7 is driven to rotate at high speed by the second servo motor 16, so that the silver powder is thrown out from the filter holes of the separation cylinder 7. Large particles of impurities remain in the separation cylinder 7. The thrown-out silver powder falls along the collection hopper 14 onto the filter plate 15.
[0027] After separation, the magnetic impurities accumulated at the guide chute 13 are cleaned off. As the magnetic roller 6 rotates, the remaining magnetic impurities are scraped off and collected at the high end of the guide chute 13. Then, the electromagnet inside the magnetic roller 6 is de-energized, and the remaining magnetic impurities are cleaned off.
[0028] Example 2 is an optimization based on Example 1, specifically:
[0029] The rinsing assembly includes a collection hopper 14 fixed to the inner wall of the housing 1 and located below the separation cylinder 7. A water pipe 10 is fixed to the bottom outer wall of the collection hopper 14. Spray heads 17 are installed at equal intervals on the water pipe 10. One end of the water pipe 10 extends to the outer wall of the housing 1 and is equipped with a solenoid valve 19. One end of the solenoid valve 19 is connected to a water supply pipe. The high end of the filter plate 15 is located above the bottom end of the collection hopper 14.
[0030] By opening the solenoid valve 19, water is sprayed from the spray head 17 to rinse the silver powder on the filter plate 15, further removing tiny impurities. The filtered water is discharged from the drain outlet 12, and the pure silver powder is collected from the discharge outlet 11.
[0031] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. An impurity separation device for silver powder production, comprising a housing (1), characterized in that, Two end plates (3) are symmetrically fixed at the top of the box (1). A feeding hopper (4) is fixed at the top between the two end plates (3). An inclined screen (5) is fixed below the feeding hopper (4). A magnetic separation component is installed between the two end plates (3) and below the lower end of the screen (5). A centrifugal separation component is installed inside the box (1) and below the magnetic separation component. A rinsing component is installed inside the box (1) and below the centrifugal separation component. A drain outlet (12) is provided at the middle of the bottom of the box (1). A discharge port (11) is provided on one side of the box (1). A filter plate (15) is fixed inclined above the discharge port (11).
2. The impurity separation device for silver powder production according to claim 1, characterized in that, The magnetic separation assembly includes a magnetic roller (6) that is rotatably mounted between two end plates (3) via bearings. An electromagnet is installed inside the magnetic roller (6). A first servo motor (2) is fixed on one side of one end plate (3), and the output end of the first servo motor (2) is connected to one end of the magnetic roller (6) via transmission.
3. The impurity separation device for silver powder production according to claim 2, characterized in that, A guide chute (13) is fixed between the two end plates (3) and below one side of the magnetic roller (6). The high end of the guide chute (13) slides in contact with the outer wall of the magnetic roller (6).
4. The impurity separation device for silver powder production according to claim 1, characterized in that, The centrifugal separation assembly includes a support rod (18) fixed inside the housing (1). A second servo motor (16) is installed at the lower middle part of the support rod (18). The output end of the second servo motor (16) extends to the top of the support rod (18) and is equipped with a separation cylinder (7). The separation cylinder (7) is provided with uniformly distributed filter holes.
5. The impurity separation device for silver powder production according to claim 4, characterized in that, The flushing assembly includes a collection hopper (14) fixed to the inner wall of the housing (1) and located below the separation cylinder (7). A water pipe (10) is fixed to the bottom outer wall of the collection hopper (14). Spray heads (17) are installed at equal intervals on the water pipe (10). One end of the water pipe (10) extends to the outer wall of the housing (1) and is equipped with a solenoid valve (19). One end of the solenoid valve (19) is connected to a water supply pipe.
6. The impurity separation device for silver powder production according to claim 5, characterized in that, The high end of the filter plate (15) is located above the bottom end of the hopper (14).
7. The impurity separation device for silver powder production according to claim 1, characterized in that, An electromagnetic vibrator (8) is installed on the outer wall of the high end of the screen (5).
8. The impurity separation device for silver powder production according to claim 1, characterized in that, The box (1) is fixed with legs (9) at the four corners of the lower end face.