Imitation die-casting aluminum cap forging and pressing die
By designing a forging die that mimics the die-casting process for aluminum caps, the problems of porosity and sand holes that occur during the die-casting process of aluminum caps are solved, enabling efficient production of high-quality aluminum caps and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGMEN ANNUOTE COOKING UTENSILS MFG
- Filing Date
- 2025-04-16
- Publication Date
- 2026-05-05
AI Technical Summary
Existing aluminum caps are prone to defects such as porosity, sand holes, and pressure marks during the die-casting process, resulting in high manufacturing costs, low production capacity and yield, and low overall efficiency in mass production.
Using a die-cast aluminum cap forging mold, the first and second folded edges are formed by forging through the cooperation of the concave die, the core die and the convex die, thus avoiding defects. The material is automatically unloaded through the unloading mechanism, which simplifies the operation.
It improves the product quality and production efficiency of aluminum caps, reduces production costs, avoids defects such as pores and sand holes, and simplifies the operation process.
Smart Images
Figure CN224195835U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of kitchenware technology, and in particular to a forging die for a die-cast aluminum lid. Background Technology
[0002] As an important cooking utensil, the pot lid, when used with the pot, can maintain the temperature of the food inside and prevent liquid from splashing and steam from escaping due to heat or other factors. It can be used for various cooking methods such as braising, steaming, and boiling.
[0003] The pot lid includes an aluminum lid with a first folded edge and a relief folded edge. However, aluminum lids are generally formed by die casting. Therefore, during the die casting process, defects such as pores, sand holes, dents, and material shortages are easily introduced into the aluminum lid, resulting in high manufacturing costs, low production capacity and yield rate, and low overall efficiency in mass production. Utility Model Content
[0004] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes a forging die for aluminum caps that prevents defects such as pores and sand holes in the aluminum caps, and is easy to operate, greatly improving product quality and production efficiency while reducing production costs.
[0005] According to the forging die of the die-cast aluminum cap described in the embodiments of this application, the edge of the die-cast aluminum cap is provided with a first folded edge and a second folded edge. The die of the die includes a concave die, a core die, and a punch die. The concave die is provided with a cavity, and the cavity is provided with an installation cavity. The core die is disposed in the installation cavity and extends into the cavity. A raised ring is provided at the bottom of the core die. A sliding groove is provided on the side wall of the installation cavity. The raised ring is vertically disposed in the sliding groove. A pre-formed cap body is provided at the top of the core die. The pre-formed cap body has a bent portion downwards along the edge of the core die. The punch die is vertically disposed above the concave die. The core die has an upwardly convex first arc surface, and the punch die has an upwardly concave second arc surface. The first arc surface and the second arc surface are adapted to each other. The punch die descends and cooperates with the concave die and the core die to forge the bent portion into the first folded edge and the second folded edge to obtain the die-cast aluminum cap.
[0006] The forging die for the imitation die-cast aluminum cap described in the embodiments of this application has at least the following beneficial effects: using the forging die for the imitation die-cast aluminum cap described in the embodiments of this application to forge and obtain the imitation die-cast aluminum cap, compared with the aluminum cap obtained by die casting in related technologies, can prevent the aluminum cap from having defects such as pores and sand holes, and the operation is simple, greatly improving product quality and production efficiency, and reducing production costs.
[0007] According to the forging die for the imitation die-cast aluminum cap described in the embodiments of this application, the bottom of the concave die is provided with a lower base plate, the top of the convex die is provided with an upper base plate, the lower base plate is connected to the concave die by a first screw, and the upper base plate is connected to the convex die by a second screw.
[0008] According to the forging die for the imitation die-cast aluminum cap described in the embodiments of this application, the lower base plate is provided with a first groove, the concave die is connected to the first groove, the upper base plate is provided with a second groove, and the convex die is connected to the second groove.
[0009] According to the forging mold for imitation die-cast aluminum caps described in the embodiments of this application, the mounting cavity is disposed through the concave mold, and a material ejection mechanism is provided between the lower base plate and the mold core.
[0010] According to the forging mold for imitation die-cast aluminum caps described in the embodiments of this application, the ejection mechanism includes a positioning post and a spring. The positioning post is slidably disposed on the lower base plate, and a disc is provided on the top of the positioning post. The disc is connected to the mold core, and the spring is sleeved on the positioning post and located between the lower base plate and the disc.
[0011] According to the forging mold for a die-cast aluminum cap as described in the embodiments of this application, the lower base plate is provided with a third groove, the positioning post is provided in the third groove, the disc is adapted to the third groove, and the two ends of the spring are respectively connected to the bottom of the third groove and the disc.
[0012] According to the forging mold for imitation die-cast aluminum caps described in the embodiments of this application, the mold core is provided with a fourth groove, and the disc is embedded in the fourth groove.
[0013] According to the forging die for the imitation die-cast aluminum cap described in the embodiments of this application, a step is provided on the outer side of the concave die, and an explosion-proof ring is sleeved on the step.
[0014] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0015] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein:
[0016] Figure 1 This is a schematic diagram of the structure of the forging die for the die-cast aluminum cap according to an embodiment of this application.
[0017] Figure label:
[0018] Imitation die-cast aluminum cap 110; first folded edge 111; second folded edge 112; preformed cap body 120; bent part 121; concave mold 200; sliding groove 210; lower base plate 220; first groove 230; positioning post 240; spring 250; third groove 260; explosion-proof ring 270; mold core 300; convex ring 310; fourth groove 320; convex mold 400; upper base plate 410; second groove 420. Detailed Implementation
[0019] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0020] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0021] In the description of this application, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0022] In the description of this application, unless otherwise expressly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly. Those skilled in the art can reasonably determine the specific meaning of these terms in this application based on the specific content of the technical solution. In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. In the description of this specification, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0023] Reference Figure 1 This application provides a forging die for a die-cast aluminum cap 110. The die for a die 110 has a first folded edge 111 and a second folded edge 112 on its edge. The die forging die includes a concave die 200, a core die 300, and a punch die 400. The concave die 200 has a cavity, which includes a mounting cavity. The core die 300 is disposed in the mounting cavity and extends into the cavity. A raised ring 310 is provided at the bottom of the core die 300. A sliding groove 210 is provided on the side wall of the mounting cavity. The raised ring 310 is vertically positioned within the sliding groove 210. A preformed cover 120 is provided on the top of the mold core 300. The preformed cover 120 has a bent portion 121 provided downward along the edge of the mold core 300. The punch 400 is raised and lowered above the die 200. The mold core 300 has an upwardly convex first arc surface, and the punch 400 has an upwardly concave second arc surface. The first arc surface and the second arc surface are matched. The punch 400 descends and cooperates with the die 200 and the mold core 300 to forge the bent portion 121 into a first fold 111 and a second fold 112 to obtain a die-cast aluminum cover 110.
[0024] The forging die described in this application is used to forge the aluminum cap 110, which is a simulated die-cast aluminum cap. Compared with the aluminum cap obtained by die casting in related technologies, the aluminum cap will not have defects such as pores and sand holes. The operation is simple, which greatly improves product quality and production efficiency and reduces production costs.
[0025] It should be noted that the imitation die-cast aluminum cap 110 is made of aluminum alloy Alu3003. Alu3003 material can not only be forged, but also undergo surface hard anodizing treatment, thereby increasing the surface hardness of the imitation die-cast aluminum cap 110 and improving product quality.
[0026] It should also be noted that the stop of the cavity is matched with the outer diameter of the punch 400, so that the cavity can play a certain guiding role for the punch, thus facilitating mold adjustment.
[0027] In this embodiment, a lower base plate 220 is provided at the bottom of the die 200, and an upper base plate 410 is provided at the top of the punch 400. The lower base plate 220 is connected to the die 200 by a first screw, and the upper base plate 410 is connected to the punch 400 by a second screw. The lower base plate 220 and the upper base plate 410 facilitate the installation of the die 200 and the punch 400. The connection via the first and second screws improves the stability of the connection, enhancing the overall stability and reliability. Furthermore, the lower base plate 220 has a first groove 230, which the die 200 engages with. The upper base plate 410 has a second groove 420, which the punch 400 engages with. The first groove 230 and the second groove 420 facilitate rapid positioning between the die 200 and the lower base plate 220, and between the punch 400 and the upper base plate 410, simplifying operation and improving work efficiency.
[0028] Reference Figure 1 In some embodiments of this application, the mounting cavity is disposed through the die 200, and a material ejection mechanism is provided between the lower base plate 220 and the mold core 300. By providing a material ejection mechanism, when the punch 400 rises and moves away from the die 200, the material ejection mechanism drives the product out of the die 200, reducing the difficulty of material removal and improving work efficiency.
[0029] Specifically, the ejection mechanism includes a positioning post 240 and a spring 250. The positioning post 240 slides through the lower base plate 220, and a disc is provided on the top of the positioning post 240. The disc is connected to the mold core 300. The spring 250 is sleeved on the positioning post 240 and located between the lower base plate 220 and the disc. When the punch 400 descends and presses against the mold core 300, the mold core 300 descends, causing the punch 400 to cooperate with the die 200 and the mold core 300 to forge the bent portion 121 into the first folded edge 111 and the second folded edge 112. At this time, the positioning post 240 descends with the mold core 300, and the spring 250 is in a compressed state. After the forging is completed, the punch 400 rises. At this time, the mold core 300 is no longer subjected to the pressure applied by the punch 400. The mold core 300 then drives the imitation die-cast aluminum cover 110 to rise under the action of the spring 250's reset function, thereby realizing the automatic ejection of the imitation die-cast aluminum cover 110. By incorporating spring 250, automatic unloading of the die-cast aluminum cap 110 can be achieved without additional power, saving energy and improving the production environment. The positioning post 240 positions spring 250, enhancing the stability and reliability of the unloading process. Furthermore, the disc spring 250 increases elasticity, preventing mold jamming and further improving stability and reliability.
[0030] It is conceivable that the lower base plate 220 is provided with a third groove 260, the positioning pin 240 is located in the third groove 260, the disc is adapted to the third groove 260, and the two ends of the spring 250 are connected to the bottom of the third groove 260 and the disc, respectively. By providing a third groove 260 in the lower base plate 220, the ejection mechanism can be located within the third groove 260, thus making the structure reasonable and compact, and easy to install. It is easy to understand that the mold core 300 is provided with a fourth groove 320, and the disc is embedded in the fourth groove 320, so as to realize the quick positioning and connection between the mold core 300 and the positioning pin 240, which is simple in structure and easy to operate.
[0031] Reference Figure 1 In some embodiments of this application, a step is provided on the outer side of the die 200, and an explosion-proof ring 270 is fitted onto the step. By tightly clamping the die 200 with the explosion-proof ring 270, the die 200 can be prevented from exploding in all directions after being subjected to excessive forging action by the punch 400, thereby extending the service life of the die 200 and improving its stability and safety.
[0032] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.
Claims
1. A forging die for a die-cast aluminum cap, wherein the edge of the die-cast aluminum cap is provided with a first folded edge and a second folded edge, characterized in that, The forging die for the simulated die-cast aluminum cap includes a concave die, a core die, and a punch die. The concave die has a cavity, and the cavity has an installation cavity. The core die is located in the installation cavity and extends into the cavity. The bottom of the core die has a raised ring, and the side wall of the installation cavity has a sliding groove. The raised ring is raised and lowered within the sliding groove. The top of the core die has a pre-formed cap body. The pre-formed cap body has a bent portion along the edge of the core die. The punch die is raised and lowered above the concave die. The core die has an upwardly convex first arc surface, and the punch die has an upwardly concave second arc surface. The first arc surface and the second arc surface are adapted to each other. The punch die descends and cooperates with the concave die and the core die to forge the bent portion into a first fold and a second fold to obtain the simulated die-cast aluminum cap.
2. The forging die for a die-cast aluminum cap according to claim 1, characterized in that, The bottom of the die cavity is provided with a lower base plate, and the top of the punch is provided with an upper base plate. The lower base plate is connected to the die cavity by a first screw, and the upper base plate is connected to the punch by a second screw.
3. The forging die for a die-cast aluminum cap according to claim 2, characterized in that, The lower base plate is provided with a first groove, and the concave mold is connected to the first groove. The upper base plate is provided with a second groove, and the convex mold is connected to the second groove.
4. The forging die for a die-cast aluminum cap according to claim 2, characterized in that, The mounting cavity is disposed through the concave mold, and a material ejection mechanism is provided between the lower base plate and the mold core.
5. The forging die for a die-cast aluminum cap according to claim 4, characterized in that, The ejection mechanism includes a positioning post and a spring. The positioning post slides through the lower base plate, and a disc is provided on the top of the positioning post. The disc is connected to the mold core, and the spring is sleeved on the positioning post and located between the lower base plate and the disc.
6. The forging die for a die-cast aluminum cap according to claim 5, characterized in that, The bottom plate is provided with a third groove, the positioning post is provided in the third groove, the disc is adapted to the third groove, and the two ends of the spring are respectively connected to the bottom of the third groove and the disc.
7. The forging die for a die-cast aluminum cap according to claim 5, characterized in that, The mold core is provided with a fourth groove, and the disc is embedded in the fourth groove.
8. The forging die for a die-cast aluminum cap according to claim 1, characterized in that, The outer side of the die is provided with a step, and the step is fitted with an explosion-proof ring.