Sponge cutting device
By incorporating components such as a cutting table and a laser cutter into the sponge cutting device, the problem of uneven cutting surfaces caused by elastic deformation during sponge cutting is solved, achieving a more precise and straight cutting effect and improving the quality and applicability of sponge cutting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO HUAMENG NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-05
AI Technical Summary
Existing sponge cutting devices result in uneven cut surfaces, and the cutting lines are prone to deviation and bending due to the fluffy, porous, and elastic properties of sponges, making it difficult to guarantee cutting accuracy and straightness.
The design employs a combination of a cutting table, laser cutter, vertical plate, guide column, electric sliding frame, electric telescopic column, connecting block, and pressure plate. By flattening the sponge before cutting, the internal loose gaps are eliminated, forming a flat and compact cutting surface. The width of the cutting line is adjusted by an electric telescopic rod and an adjustment plate, and the cutting position is adjusted by an electric slide rail and a slider.
It effectively reduces cutting deviation caused by sponge elastic deformation, improves the accuracy and straightness of cutting lines, enhances the quality and applicability of sponge cutting, and ensures the accuracy and consistency of cutting.
Smart Images

Figure CN224196141U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sponge cutting technology, and in particular relates to a sponge cutting device. Background Technology
[0002] Sponges are porous, elastic materials made from wood cellulose fibers or foamed plastic polymers. They are soft, absorbent, and widely used. Sponge production requires cutting equipment to cut and process the sponges. Common types include laser sponge cutting machines that use high-temperature laser cutting and CNC vibrating knife sponge cutting machines that use high-frequency vibrating blades, etc.
[0003] Existing sponge cutting devices suffer from several drawbacks during operation. Due to the sponge's porous and elastic nature, it is prone to elastic deformation during cutting. The internal voids cause uneven force during cutting, resulting in an uneven and less compact cut surface. This leads to problems such as deviation and bending of the cut lines. In particular, it is difficult to ensure the accuracy and straightness of the cuts when cutting softer sponges, affecting the quality of sponge cutting. Therefore, improvements are needed. To address this, a new sponge cutting device is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a sponge cutting device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a sponge cutting device, comprising a cutting table and a laser cutter, characterized in that: symmetrical vertical plates are arranged above the cutting table; guide columns are fixedly installed between the two sets of vertical plates; an electric sliding frame is slidably arranged on the guide columns; the laser cutter is fixedly installed on the bottom surface of the electric sliding frame; symmetrical electric telescopic columns are fixedly installed on both sides of the vertical plates; connecting blocks are fixedly installed at the output shaft ends of the electric telescopic columns; symmetrical pressure plates are arranged above the cutting table; the sides of the pressure plates are fixedly installed with the connecting blocks; and the head of the laser cutter is arranged between the two sets of pressure plates.
[0006] As a further description of the above solution: by setting up a cutting table, laser cutter, vertical plate, guide column, electric sliding frame, electric telescopic column, connecting block, and pressure plate, the sponge can be flattened before cutting, eliminating internal loose gaps and forming a flat and tight cutting surface. This effectively reduces cutting deviation caused by the elastic deformation of the sponge, making the cutting lines more precise and straight, which helps to improve the quality of sponge cutting and is highly practical.
[0007] Preferably, an electric telescopic rod is fixedly installed on the top surface of the pressure plate, an adjusting plate is slidably provided on the bottom of the pressure plate, the end of the output shaft of the electric push rod is fixedly installed on the side of the adjusting plate, and the bottom surface of the adjusting plate is flush with the bottom surface of the pressure plate.
[0008] As a further description of the above solution: by setting up pressure plates, electric telescopic rods, and adjusting plates in coordination, the distance between the two sets of adjusting plates can be adjusted, thereby facilitating the adjustment of the width of the sponge cutting line and improving the applicability of cutting.
[0009] Preferably, the adjustment plate has scales on both sides.
[0010] As a further description of the above solution: setting a scale can improve the accuracy of the adjustment plate.
[0011] Preferably, both the pressure plate and the adjusting plate are covered with pads, and the pads are made of rubber.
[0012] As a further description of the above solution: the rubber pad can protect the sponge.
[0013] Preferably, the cutting table is provided with symmetrical electric slide rails, and electric sliders are slidably mounted on each of the electric slide rails. The bottom ends of the two sets of vertical plates are respectively fixedly installed with the electric sliders.
[0014] As a further description of the above solution: by setting up the cooperation between the electric slide rail and the electric slider, the vertical plate and its upper components can be driven to move horizontally, which facilitates the adjustment of the cutting position of the sponge and further improves the cutting applicability.
[0015] Preferably, the pressure plate and the connecting block are fixedly installed by screws.
[0016] As a further description of the above solution: it facilitates easy disassembly and assembly of the pressure plate, thereby facilitating the replacement of pressure plates of different sizes.
[0017] Preferably, the bottom surface of the connecting block is positioned above the bottom surface of the pressure plate.
[0018] As a further description of the above solution: the bottom surface of the connecting block is set above the bottom surface of the pressure plate, so that when the sponge is pressed, only the pressure plate and the adjusting plate press on the sponge.
[0019] In summary, compared with the prior art, the beneficial effects of this utility model are:
[0020] 1. This utility model, through the coordinated operation of a cutting table, laser cutter, vertical plate, guide column, electric sliding frame, electric telescopic column, connecting block, and pressure plate, can flatten the sponge before cutting, eliminate internal loose gaps, form a flat and tight cutting surface, effectively reduce cutting deviation caused by the elastic deformation of the sponge, make the cutting lines more precise and straight, help improve the quality of sponge cutting, and has strong practicality.
[0021] 2. In this utility model, by setting up a pressure plate, an electric telescopic rod, and an adjustment plate to work together, the distance between the two sets of adjustment plates can be adjusted, thereby facilitating the adjustment of the width of the sponge cutting line and improving the applicability of cutting.
[0022] 3. In this utility model, by setting up the cooperation between the electric slide rail and the electric slider, the vertical plate and its upper components can be driven to move horizontally, which facilitates the adjustment of the cutting position of the sponge and further improves the cutting applicability. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is a structural diagram of the vertical plate, guide column, electric sliding frame, and pressure plate of this utility model;
[0025] Figure 3 This is a structural diagram of the pressure plate and adjusting plate of this utility model;
[0026] Figure 4 This is a bottom view of the pressure plate and adjustment plate of this utility model.
[0027] Legend:
[0028] 1. Cutting table; 2. Laser cutter; 3. Vertical plate; 4. Guide column; 5. Electric sliding frame; 6. Electric telescopic column; 7. Connecting block; 8. Pressure plate; 9. Electric telescopic rod; 10. Adjusting plate; 11. Electric slide rail; 12. Electric slider. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figure 1-4 This utility model provides a technical solution:
[0031] A sponge cutting device includes a cutting table 1 and a laser cutter 2. Symmetrical vertical plates 3 are arranged above the cutting table 1. Guide columns 4 are fixedly installed between the two sets of vertical plates 3. An electric sliding frame 5 is slidably mounted on the guide columns 4. The laser cutter 2 is fixedly installed on the bottom surface of the electric sliding frame 5. Symmetrical electric telescopic columns 6 are fixedly installed on both sides of the vertical plates 3. Connecting blocks 7 are fixedly installed at the output shaft ends of the electric telescopic columns 6. Symmetrical pressure plates 8 are arranged above the cutting table 1. The sides of the pressure plates 8 are fixedly installed to the connecting blocks 7. The head of the laser cutter 2 is positioned between the two sets of pressure plates 8.
[0032] When it is necessary to cut the sponge, the operator places the sponge on the cutting table 1 and at the same time starts the electric telescopic columns 6 on both sides of the vertical plate 3. The output shaft of the electric telescopic column 6 pushes the connecting block 7 to move downward. Since the connecting block 7 is fixedly installed with the pressure plate 8, it drives the two sets of pressure plates 8 to descend, flattening the sponge. After flattening, a cuttable gap is formed between the two sets of pressure plates 8.
[0033] Start the electric sliding frame 5. The electric sliding frame 5 slides on the guide column 4, which drives the laser cutter 2, which is fixedly installed on its bottom surface, to move. The head of the laser cutter 2 is located between the two sets of pressure plates 8. The laser cutter 2 is started during the movement and cuts on the flattened sponge.
[0034] This sponge cutting device can flatten the sponge before cutting, eliminating internal loose gaps and forming a flat and compact cutting surface. It effectively reduces cutting deviation caused by the elastic deformation of the sponge, making the cutting lines more precise and straight, which helps to improve the quality of sponge cutting and is highly practical.
[0035] An electric telescopic rod 9 is fixedly installed on the top surface of the pressure plate 8, and an adjusting plate 10 is slidably arranged at the bottom of the pressure plate 8. The end of the output shaft of the electric push rod is fixedly installed with the side of the adjusting plate 10, and the bottom surface of the adjusting plate 10 is flush with the bottom surface of the pressure plate 8.
[0036] When it is necessary to adjust the width of the sponge cutting line, the electric telescopic rod 9 on the top surface of the pressure plate 8 is activated. The output shaft of the electric telescopic rod 9 pushes or pulls the adjusting plate 10 to slide at the bottom of the pressure plate 8, thereby changing the distance between the two sets of adjusting plates 10, thus realizing the adjustment of the width of the sponge cutting line, meeting the needs of different width cutting lines, and improving the applicability of cutting.
[0037] The adjustment plate 10 has scales on both sides;
[0038] When adjusting the position of the adjusting plate 10, the staff can observe the scales set on both sides of the adjusting plate 10, and accurately determine the distance and position of the adjusting plate 10 based on the scales, thereby improving the accuracy of the adjustment of the adjusting plate 10 and ensuring the accuracy of the cutting line width adjustment.
[0039] Both the pressure plate 8 and the adjusting plate 10 have pads on their bottom surfaces, and the pads are made of rubber.
[0040] When the pressure plate 8 and the adjusting plate 10 press the sponge, since the bottom surfaces of the pressure plate 8 and the adjusting plate 10 are both covered with rubber pads, the rubber material is soft and elastic, which can prevent the pressure plate 8 and the adjusting plate 10 from causing damage and indentations to the sponge surface during the pressing process, thus playing a protective role for the sponge.
[0041] The cutting table 1 is provided with symmetrical electric slide rails 11, and electric sliders 12 are slidably mounted on each of the electric slide rails 11. The bottom ends of the two sets of vertical plates 3 are respectively fixedly installed with the electric sliders 12.
[0042] When it is necessary to adjust the cutting position of the sponge, the electric slide rail 11 on the cutting table 1 is activated. The electric slide rail 11 drives the electric slider 12 to slide on it. The bottom ends of the two sets of vertical plates 3 are fixedly installed with the electric slider 12. Therefore, the sliding of the electric slider 12 drives the vertical plates 3 and the guide columns 4, electric slide frames 5, laser cutter 2 and other components installed on them to move horizontally, thereby realizing the adjustment of the cutting position of the sponge. It can meet the cutting needs of different positions and further improve the applicability of cutting.
[0043] The pressure plate 8 and the connecting block 7 are fixedly installed with screws;
[0044] The pressure plate 8 and the connecting block 7 are fixedly installed with screws, which makes it easy to disassemble and assemble the pressure plate 8, and thus facilitates the replacement of pressure plates 8 of different sizes to meet different cutting needs.
[0045] The bottom surface of the connecting block 7 is positioned above the bottom surface of the pressure plate 8;
[0046] The bottom surface of the connecting block 7 is positioned above the bottom surface of the pressure plate 8. When the connecting block 7 and the pressure plate 8 are lowered and pressed down by the electric telescopic column 6, only the pressure plate 8 and the adjusting plate 10 can contact and press the sponge, while the connecting block 7 will not contact the sponge. This avoids unnecessary squeezing and damage to the sponge caused by the connecting block 7, ensuring that only the pressure plate 8 and the adjusting plate 10 press on the sponge during the pressing process, making the pressing process more reasonable and effective.
[0047] Working principle:
[0048] When it is necessary to cut the sponge, the operator places the sponge on the cutting table 1 and at the same time starts the electric telescopic columns 6 on both sides of the vertical plate 3. The output shaft of the electric telescopic column 6 pushes the connecting block 7 to move downward. Since the connecting block 7 is fixedly installed with the pressure plate 8, it drives the two sets of pressure plates 8 to descend, flattening the sponge. After flattening, a cuttable gap is formed between the two sets of pressure plates 8.
[0049] Start the electric sliding frame 5. The electric sliding frame 5 slides on the guide column 4, which drives the laser cutter 2, which is fixedly installed on its bottom surface, to move. The head of the laser cutter 2 is located between the two sets of pressure plates 8. The laser cutter 2 is started during the movement and cuts on the flattened sponge.
[0050] This sponge cutting device can flatten the sponge before cutting, eliminating internal loose gaps and forming a flat and tight cutting surface. It effectively reduces cutting deviation caused by the elastic deformation of the sponge, making the cutting lines more precise and straight, which helps to improve the quality of sponge cutting and is highly practical.
[0051] in,
[0052] When it is necessary to adjust the width of the sponge cutting line, the electric telescopic rod 9 on the top surface of the pressure plate 8 is activated. The output shaft of the electric telescopic rod 9 pushes or pulls the adjustment plate 10 to slide at the bottom of the pressure plate 8, thereby changing the distance between the two sets of adjustment plates 10, thus realizing the adjustment of the width of the sponge cutting line, meeting the needs of different width cutting lines, and improving the applicability of cutting.
[0053] When adjusting the position of the adjusting plate 10, the staff can observe the scale set on both sides of the adjusting plate 10, and accurately determine the distance and position of the adjusting plate 10 according to the scale, thereby improving the accuracy of the adjustment of the adjusting plate 10 and ensuring the accuracy of the cutting line width adjustment.
[0054] When the pressure plate 8 and the adjusting plate 10 press the sponge, since the bottom surfaces of the pressure plate 8 and the adjusting plate 10 are covered with rubber pads, the rubber material is soft and elastic, which can prevent the pressure plate 8 and the adjusting plate 10 from causing damage and indentation to the sponge surface during the pressing process, thus playing a protective role for the sponge.
[0055] When it is necessary to adjust the cutting position of the sponge, the electric slide rail 11 on the cutting table 1 is activated. The electric slide rail 11 drives the electric slider 12 to slide on it. The bottom ends of the two sets of vertical plates 3 are fixedly installed with the electric slider 12. Therefore, the sliding of the electric slider 12 drives the vertical plate 3 and the guide column 4, electric slide frame 5, laser cutter 2 and other components installed on it to move horizontally, thereby realizing the adjustment of the cutting position of the sponge. It can meet the cutting needs of different positions and further improve the applicability of cutting.
[0056] The pressure plate 8 and the connecting block 7 are fixedly installed with screws, which makes it easy to disassemble and assemble the pressure plate 8, and thus facilitates the replacement of pressure plates 8 of different sizes to meet different cutting needs.
[0057] The bottom surface of the connecting block 7 is positioned above the bottom surface of the pressure plate 8. When the connecting block 7 and the pressure plate 8 are lowered and pressed down by the electric telescopic column 6, only the pressure plate 8 and the adjusting plate 10 can contact and press the sponge, while the connecting block 7 will not contact the sponge. This avoids unnecessary squeezing and damage to the sponge caused by the connecting block 7, ensuring that only the pressure plate 8 and the adjusting plate 10 press on the sponge during the pressing process, making the pressing process more reasonable and effective.
[0058] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A sponge cutting device, comprising a cutting table (1) and a laser cutter (2), characterized in that, The cutting table (1) is provided with symmetrical vertical plates (3) above it. A guide column (4) is fixedly installed between the two sets of vertical plates (3). An electric sliding frame (5) is slidably installed on the guide column (4). The laser cutter (2) is fixedly installed on the bottom surface of the electric sliding frame (5). Symmetrical electric telescopic columns (6) are fixedly installed on both sides of the vertical plate (3). A connecting block (7) is fixedly installed at the end of the output shaft of the electric telescopic column (6). Symmetrical pressure plates (8) are provided above the cutting table (1). The sides of the pressure plates (8) are fixedly installed with the connecting blocks (7). The head of the laser cutter (2) is located between the two sets of pressure plates (8).
2. The sponge cutting device according to claim 1, characterized in that, An electric telescopic rod (9) is fixedly installed on the top surface of the pressure plate (8), and an adjustment plate (10) is slidably provided on the bottom of the pressure plate (8). The end of the output shaft of the electric push rod is fixedly installed on the side of the adjustment plate (10), and the bottom surface of the adjustment plate (10) is flush with the bottom surface of the pressure plate (8).
3. The sponge cutting device according to claim 2, characterized in that, The adjustment plate (10) has scales on both sides.
4. The sponge cutting device according to claim 1, characterized in that, The bottom surfaces of both the pressure plate (8) and the adjustment plate (10) are covered with pads, which are made of rubber.
5. The sponge cutting device according to claim 1, characterized in that, The cutting table (1) is provided with symmetrical electric slide rails (11), and electric sliders (12) are slidably arranged on each of the electric slide rails (11). The bottom ends of the two sets of vertical plates (3) are fixedly installed with the electric sliders (12).
6. The sponge cutting device according to claim 1, characterized in that, The pressure plate (8) and the connecting block (7) are fixedly installed by screws.
7. A sponge cutting device according to claim 6, characterized in that, The bottom surface of the connecting block (7) is positioned above the bottom surface of the pressure plate (8).