Flat pasting machine for carbon crystal panel

By introducing cleaning rollers and polishing pads into the carbon crystal panel flat laminating machine, high-pressure gas is used to clean and blow away dust, solving the problems of low dust cleaning efficiency and dust falling before carbon crystal panel flat laminating, thus improving processing efficiency and flat laminating quality.

CN224196574UActive Publication Date: 2026-05-05HAINING LIWEI DECORATING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HAINING LIWEI DECORATING MATERIALS CO LTD
Filing Date
2025-04-29
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing technology suffers from low processing efficiency due to the need to clean surface dust before flat-laying carbon crystal panels, and the problem of uneven flat-laying caused by dust falling in the air.

Method used

A carbon crystal panel flat laminating machine was designed, equipped with a cleaning roller, a pressure roller and a polishing pad. The cleaning roller is driven by high-pressure gas to clean the dust and blow it away through the air outlet. At the same time, the polishing pad is used to trim the edges of the carbon crystal panel after the flat lamination is completed.

Benefits of technology

It enables efficient dust removal during the production of carbon crystal panels, prevents bubble formation, improves processing efficiency, ensures clean carbon crystal panel surfaces, removes burrs, and improves the quality of flat lamination.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flat attaching machines, and discloses a carbon crystal panel flat attaching machine which comprises a conveying frame and supporting bottom feet and further comprises a cleaning roller, a pressing roller and a polishing pad, the pressing roller is rotationally arranged between two second installation plates, a motor used for driving the pressing roller to rotate is fixedly installed on one side of each second installation plate, and the polishing pad is fixedly installed on the other side of each second installation plate. An air blowing opening used for blowing the surface of the carbon crystal panel is fixedly formed in the upper end of one side of the first mounting plate. According to the carbon crystal panel flat pasting machine, when a carbon crystal panel is produced, high-pressure air drives the cleaning roller to rotate to clean dust on the surface of the carbon crystal panel, air flow blown out of the air blowing opening blows away the dust cleaned on the surface of the carbon crystal panel, and therefore it is guaranteed that flat pasting does not generate bubbles, the machining efficiency is improved, and meanwhile the production cost is reduced. And dust in the air is prevented from falling on the surface of the carbon crystal panel, after flat pasting is completed, under pushing of the spring, the polishing pad makes contact with the side face of the carbon crystal panel, and therefore burrs on the side face of the produced carbon crystal panel are removed.
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Description

Technical Field

[0001] This utility model relates to the field of flat lamination machine technology, and in particular to a carbon crystal panel flat lamination machine. Background Technology

[0002] Carbon crystal panels excel in environmental protection. No formaldehyde or other harmful substances are added during their manufacturing process, and they strictly adhere to the national environmental protection standard EO level requirements, ensuring the use of healthy base materials. In addition, no glue or other tools are needed during the installation of carbon crystal panels, further reducing air pollution.

[0003] During the processing of carbon crystal panels, a small amount of dust and other impurities often adhere to the surface of the panels. When the panels are laid flat, these dust and impurities can cause air bubbles to form, resulting in uneven laying. The existing solution is to clean the surface of the carbon crystal panel before laying to reduce this phenomenon. However, this method can only be used after the surface of the carbon crystal panel has been cleaned, which reduces the processing efficiency. Furthermore, during the processing, dust in the air can easily fall onto the surface of the carbon crystal panel, causing air bubbles to form during laying. Utility Model Content

[0004] To overcome the problem that existing methods of cleaning the surface of carbon crystal panels before lamination to reduce bubble formation reduce processing efficiency and cannot prevent dust from falling onto the surface of carbon crystal panels.

[0005] The technical solution of this utility model is as follows: a carbon crystal panel flat bonding machine, including a conveyor frame and a supporting base, and also including a cleaning roller, a pressure roller and a polishing pad. The lower end of the conveyor frame is fixedly connected to the supporting base. The upper end of the conveyor frame is provided with a cleaning roller for cleaning dust on the surface of the carbon crystal panel. The upper end of the conveyor frame is provided with a pressure roller for pasting and bonding the carbon crystal panel. One side of the pressure roller is provided with a polishing pad for trimming the edge of the carbon crystal panel. Mounting plates 1 are fixedly installed on both sides of the conveyor frame. The cleaning roller is rotatably connected between the two mounting plates 1. Mounting plates 2 are fixedly installed on both sides of the conveyor frame. The pressure roller is rotatably set between the two mounting plates 2. A motor for driving the pressure roller to rotate is fixedly installed on one side of the mounting plate 2. An air nozzle for blowing on the surface of the carbon crystal panel is fixedly installed on the upper end of one side of the mounting plate 1.

[0006] Preferably, a bearing seat is fixedly installed on one side of the mounting plate, and a fan wheel is rotatably connected to the end of the bearing seat. An outer shell is fixedly installed on one side of the mounting plate, and the fan wheel is located inside the outer shell. Air supply pipes are symmetrically arranged on the surface of the outer shell. A pneumatic connector is fixedly connected to one end of the air supply pipe. The fan wheel is fixedly connected to one end of the cleaning roller shaft, and the fan wheel is used to drive the cleaning roller to rotate.

[0007] Preferably, a pneumatic connector 2 is fixedly connected to the upper end of the air outlet. The pneumatic connector 2 is distributed on both sides and the center of the upper end of the air outlet, and the air outlet is set at an angle.

[0008] Preferably, a threaded seat is fixedly installed on one side of the mounting plate, a threaded rod is threadedly connected to the end of the threaded seat, an anti-slip handle is fixedly connected to one end of the threaded rod, a bearing seat is rotatably connected to the end of the threaded rod, a side plate is fixedly connected to one side of the bearing seat, a roller is rotatably connected to both ends of the side plate, a slide rod is symmetrically installed on one side of the side plate, one end of the slide rod passes through the mounting plate, a flange bearing is fixedly connected to one side of the mounting plate, the flange bearing is slidably connected to the slide rod, and the roller is in contact with both sides of the carbon crystal panel.

[0009] Preferably, mounting plates three are fixedly installed on both sides of the conveyor frame, a support frame is fixedly connected to one side of the mounting plates three, a push rod is slidably connected to the surface of the support frame, a push block is fixedly connected to one end of the push rod, a roller two is rotatably connected to the end of the push block, a polishing pad is fixedly connected to one side of the push block, a pressure block is slidably connected to the surface of the support frame, a threaded seat two is fixedly connected to one side of the support frame, a positioning handle is threadedly connected to the end of the threaded seat two, and the positioning handle is rotatably connected to the pressure block.

[0010] Preferably, one side of the pusher is inclined, and the roller and polishing pad are in contact with both sides of the carbon crystal panel.

[0011] Preferably, a bearing seat three is fixedly installed on one side of the support frame, the push rod is slidably connected to the bearing seat three, a spring is sleeved on the surface of the push rod, a positioning handle is used to move the pressure block, and the pressure block is used to compress the spring.

[0012] The beneficial effects of this utility model are:

[0013] 1. This carbon crystal panel flat laminating machine can clean the dust off the surface of the carbon crystal panel by driving the cleaning roller to rotate through high pressure gas while producing carbon crystal panels. The airflow from the air outlet blows away the dust cleaned off the surface of the carbon crystal panel, thereby ensuring that the panel is flat without producing air bubbles. This improves processing efficiency and prevents dust in the air from falling onto the surface of the carbon crystal panel.

[0014] 2. After the flat mounting is completed, the polishing pad contacts the side of the carbon crystal panel under the push of the spring, thereby removing the burrs on the side of the carbon crystal panel after production. The cleaning force of the polishing pad can be increased as needed to ensure the quality of burr removal. Attached Figure Description

[0015] Figure 1 The diagram shown is a three-dimensional structural schematic of the conveyor frame of this utility model;

[0016] Figure 2The diagram shown is a three-dimensional structural schematic of the cleaning roller of this utility model;

[0017] Figure 3 The diagram shown is a three-dimensional structural schematic of the roller shaft of this utility model;

[0018] Figure 4 The diagram shown is a three-dimensional structural schematic of the pusher block of this utility model;

[0019] Figure 5 The diagram shown is a three-dimensional structural diagram of the pressing block of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Conveyor frame; 2. Support base; 3. Mounting plate one; 4. Bearing seat one; 5. Cleaning roller; 6. Outer shell; 7. Fan wheel; 8. Air supply pipe; 9. Pneumatic connector one; 10. Air outlet; 11. Pneumatic connector two; 12. Threaded seat one; 13. Threaded rod; 14. Anti-slip handle; 15. Bearing seat two; 16. Side plate; 17. Roller shaft one; 18. Slide rod; 19. Flange bearing one; 20. Mounting plate two; 21. Motor; 22. Pressure roller; 23. Mounting plate three; 24. Support frame; 25. Push rod; 26. Push block; 27. Roller shaft two; 28. Polishing pad; 29. ​​Pressure block; 30. Threaded seat two; 31. Positioning handle; 32. Spring; 33. Bearing seat three. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figure 1 - Figure 5This utility model provides an embodiment: a carbon crystal panel flat bonding machine, including a conveyor frame 1 and a supporting base 2, and also includes a cleaning roller 5, a pressure roller 22, and a polishing pad 28. The lower end of the conveyor frame 1 is fixedly connected to the supporting base 2. The upper end of the conveyor frame 1 is provided with a cleaning roller 5 for cleaning dust from the surface of the carbon crystal panel. The upper end of the conveyor frame 1 is provided with a pressure roller 22 for bonding the carbon crystal panel. One side of the pressure roller 22 is provided with a polishing pad 28 for trimming the edge of the carbon crystal panel. Mounting plates 1-3 are fixedly installed on both sides of the conveyor frame 1. The cleaning roller 5 is rotatably connected between the two mounting plates 1-3. Mounting plates 20 are fixedly installed on both sides of the conveyor frame 1. The pressure roller 22 is rotated between two mounting plates 20. A motor 21 for driving the pressure roller 22 to rotate is fixedly installed on one side of the mounting plate 20. An air nozzle 10 for blowing on the surface of the carbon crystal panel is fixedly installed on the upper side of one side of the mounting plate 3. The carbon crystal panel flat laminating machine can blow away the dust cleaned from the surface of the carbon crystal panel while producing the carbon crystal panel, thereby ensuring that the flat lamination will not produce air bubbles. While improving processing efficiency, it prevents dust in the air from falling onto the surface of the carbon crystal panel. After the flat lamination is completed, the polishing pad 28 removes the burrs on the side of the carbon crystal panel after production, and the cleaning force of the polishing pad 28 can be increased as needed.

[0023] Please see Figure 1 - Figure 3In this embodiment, a bearing seat 4 is fixedly installed on one side of the mounting plate 3, and a fan 7 is rotatably connected to the end of the bearing seat 4. A housing 6 is fixedly installed on one side of the mounting plate 3, and the fan 7 is located inside the housing 6. Air supply pipes 8 are symmetrically arranged on the surface of the housing 6, and a pneumatic connector 9 is fixedly connected to one end of the air supply pipe 8. The fan 7 is fixedly connected to one end of the shaft of the cleaning roller 5, and the fan 7 is used to drive the cleaning roller 5 to rotate. A pneumatic connector 21 is fixedly connected to the upper end of the air outlet 10. Distributed on both sides and the center of the upper end of the air outlet 10, the air outlet 10 is set at an angle. A threaded seat 12 is fixedly installed on one side of the mounting plate 13. A threaded rod 13 is threadedly connected to the end of the threaded seat 12. An anti-slip handle 14 is fixedly connected to one end of the threaded rod 13. A bearing seat 15 is rotatably connected to the end of the threaded rod 13. A side plate 16 is fixedly connected to one side of the bearing seat 15. Rollers 17 are rotatably connected to both ends of the side plate 16. Slide rods 18 are symmetrically installed on one side of the side plate 16. One end of roller 8 passes through mounting plate 3. A flange bearing 19 is fixedly connected to one side of mounting plate 3. The flange bearing 19 is slidably connected to slide rod 18. Roller 17 contacts both sides of the carbon crystal panel. In use, the carbon crystal panel is first placed on conveyor frame 1. The high-pressure air pipe from the factory is connected to pneumatic connector 9 and pneumatic connector 11. Pneumatic connector 9 and pneumatic connector 11 are interconnected. When the conveyor frame 1 transports the carbon crystal panel, the high-pressure gas enters the outer casing 6 through pneumatic connector 9 and air pipe 8. Under the blowing of high-pressure gas, the impeller 7 drives the cleaning roller 5 to rotate. During the rotation, the cleaning roller 5 cleans the dust off the surface of the carbon crystal panel. The air outlet 10 is set at an angle, and the airflow from the air outlet 10 blows away the dust cleaned off the surface of the carbon crystal panel. Before processing, the distance of the roller shaft 17 is adjusted according to the width of the carbon crystal panel. The anti-slip handle 14 is turned so that the roller shaft 17 contacts both sides of the carbon crystal panel, thereby ensuring that the carbon crystal panel will not shift when the cleaning roller 5 cleans the carbon crystal panel.

[0024] Please see Figure 4 and Figure 5In this embodiment, mounting plates 23 are fixedly installed on both sides of the conveyor frame 1. A support frame 24 is fixedly connected to one side of the mounting plates 23. A push rod 25 is slidably connected to the surface of the support frame 24. A push block 26 is fixedly connected to one end of the push rod 25. A roller 27 is rotatably connected to the end of the push block 26. A polishing pad 28 is fixedly connected to one side of the push block 26. A pressure block 29 is slidably connected to the surface of the support frame 24. A threaded seat 30 is fixedly connected to one side of the support frame 24. A positioning handle 31 is threadedly connected to the end of the threaded seat 30. The positioning handle 31 is rotatably connected to the pressure block 29. One side of the push block 26 is an inclined surface. The roller 27 and the polishing pad 28 are in contact with both sides of the carbon crystal panel. A bearing seat 33 is fixedly installed on one side of the support frame 24. The push rod 25 is slidably connected to the bearing seat 33. A spring 32 is sleeved on the surface of the push rod 25. The positioning handle 31 is used to move the pressure block 29, which in turn compresses the spring 32. The motor 21 on one side of the mounting plate 20 drives the pressure roller 22 to rotate. The pressure roller 22 presses the carbon crystal panel to complete the flat application. After the flat application is completed, the carbon crystal panel moves the push rod 25 by pressing the inclined surface on one side of the push block 26. The roller 27 facilitates the sliding of the side of the carbon crystal panel and its contact with the polishing pad 28. Under the push of the spring 32, the polishing pad 28 contacts the side of the carbon crystal panel, thereby removing the burrs on the side of the carbon crystal panel after production. When it is necessary to increase the cleaning force of the polishing pad 28, the positioning handle 31 is turned, and the pressure block 29 compresses the spring 32 sleeved on the surface of the push rod 25, thereby increasing the elastic force of the spring 32 and increasing the pressure on the polishing pad 28. This completes the increase of the force of the polishing pad 28. The bearing seat 33 ensures the stability of the movement of the push rod 25.

[0025] In use, the carbon crystal panel is first placed on the conveyor frame 1. The high-pressure air pipe from the factory is connected to pneumatic connector 9 and pneumatic connector 11. Pneumatic connector 9 and pneumatic connector 11 are interconnected. When the carbon crystal panel is transported by the conveyor frame 1, the high-pressure gas enters the outer casing 6 through pneumatic connector 9 and air supply pipe 8. Under the blowing of the high-pressure gas, the impeller 7 rotates at bearing seat 4. The impeller 7 is fixedly connected to one end of the cleaning roller 5. The cleaning roller 5 rotates and cleans the dust off the surface of the carbon crystal panel. Then, the air enters the air outlet 10 through pneumatic connector 11 in the outer casing 6. The air outlet 10 is set at an angle. The airflow from the air outlet 10 blows away the dust cleaned off the surface of the carbon crystal panel, thereby ensuring that there is no dust on the surface of the carbon crystal panel and ensuring that it is flat without air bubbles.

[0026] Before processing, adjust the distance of roller shaft 17 according to the width of the carbon crystal panel, turn the anti-slip handle 14, the anti-slip handle 14 drives the threaded rod 13 and bearing seat 15 to rotate, the threaded rod 13 moves at the threaded seat 12, the threaded rod 13 drives the side plate 16 to move, and the roller shaft 17 provided on one side of the side plate 16 moves accordingly. The roller shaft 17 contacts both sides of the carbon crystal panel, thereby ensuring that the carbon crystal panel will not shift when the cleaning roller 5 cleans the carbon crystal panel. The slide rod 18 and the flange bearing 19 ensure the stability of the movement of roller shaft 17.

[0027] The motor 21 on one side of the mounting plate 20 drives the pressure roller 22 to rotate. The pressure roller 22 presses the carbon crystal panel to complete the flat application. After the flat application is completed, the carbon crystal panel moves the push rod 25 by pressing the inclined surface on one side of the push block 26. The roller 27 facilitates the sliding of the side of the carbon crystal panel and its contact with the polishing pad 28. Under the push of the spring 32, the polishing pad 28 contacts the side of the carbon crystal panel, thereby removing the burrs on the side of the carbon crystal panel after production.

[0028] When it is necessary to increase the cleaning force of the polishing pad 28, turn the positioning handle 31. The positioning handle 31 moves at the threaded seat 2 30. The positioning handle 31 drives the pressure block 29 to move. The pressure block 29 compresses the spring 32 sleeved on the surface of the push rod 25, thereby increasing the elastic force of the spring 32 and thus increasing the pressure on the polishing pad 28. This completes the increase of the force of the polishing pad 28. The bearing seat 3 33 ensures the stability of the push rod 25 movement.

[0029] Through the above steps, the carbon crystal panel flat laminating machine can clean the dust off the surface of the carbon crystal panel by rotating the cleaning roller 5 with high-pressure gas while producing the carbon crystal panel. The airflow from the air outlet 10 blows away the dust cleaned off the surface of the carbon crystal panel, thereby ensuring that the flat lamination will not produce air bubbles. This improves processing efficiency and prevents dust in the air from falling onto the surface of the carbon crystal panel.

Claims

1. A carbon crystal panel flat laminating machine, comprising a conveyor frame (1) and supporting feet (2); characterized in that: It also includes a cleaning roller (5), a pressure roller (22) and a polishing pad (28). The lower end of the conveyor frame (1) is fixedly connected to a support foot (2). The upper end of the conveyor frame (1) is provided with a cleaning roller (5) for cleaning dust on the surface of the carbon crystal panel. The upper end of the conveyor frame (1) is provided with a pressure roller (22) for pasting and bonding the carbon crystal panel. One side of the pressure roller (22) is provided with a polishing pad (28) for trimming the edge of the carbon crystal panel. Mounting plate one (3) is fixedly installed on both sides of the conveyor frame (1). The cleaning roller (5) is rotatably connected between the two mounting plates one (3). Mounting plate two (20) is fixedly installed on both sides of the conveyor frame (1). The pressure roller (22) is rotatably set between the two mounting plates two (20). One side of the mounting plate two (20) is fixedly installed with a motor (21) for driving the pressure roller (22) to rotate. One side of the mounting plate one (3) is fixedly installed with an air nozzle (10) for blowing the surface of the carbon crystal panel.

2. The carbon crystal panel flat laminating machine according to claim 1, characterized in that: A bearing seat (4) is fixedly installed on one side of the mounting plate (3). A fan wheel (7) is rotatably connected to the end of the bearing seat (4). A housing (6) is fixedly installed on one side of the mounting plate (3). The fan wheel (7) is located inside the housing (6). Air supply pipes (8) are symmetrically arranged on the surface of the housing (6). A pneumatic connector (9) is fixedly connected to one end of the air supply pipe (8). The fan wheel (7) is fixedly connected to one end of the cleaning roller (5). The fan wheel (7) is used to drive the cleaning roller (5) to rotate.

3. The carbon crystal panel flat laminating machine according to claim 2, characterized in that: The upper end of the air outlet (10) is fixedly connected to a pneumatic connector (11). The pneumatic connector (11) is distributed on both sides and in the center of the upper end of the air outlet (10). The air outlet (10) is set at an angle.

4. The carbon crystal panel flat laminating machine according to claim 3, characterized in that: A threaded seat (12) is fixedly installed on one side of the mounting plate (3). A threaded rod (13) is threadedly connected to the end of the threaded seat (12). An anti-slip handle (14) is fixedly connected to one end of the threaded rod (13). A bearing seat (15) is rotatably connected to the end of the threaded rod (13). A side plate (16) is fixedly connected to one side of the bearing seat (15). A roller shaft (17) is rotatably connected to both ends of the side plate (16). A slide rod (18) is symmetrically installed on one side of the side plate (16). One end of the slide rod (18) passes through the mounting plate (3). A flange bearing (19) is fixedly connected to one side of the mounting plate (3). The flange bearing (19) is slidably connected to the slide rod (18). The roller shaft (17) contacts both sides of the carbon crystal panel.

5. The carbon crystal panel flat laminating machine according to claim 4, characterized in that: Mounting plate three (23) is fixedly installed on both sides of the conveyor frame (1). A support frame (24) is fixedly connected to one side of the mounting plate three (23). A push rod (25) is slidably connected to the surface of the support frame (24). A push block (26) is fixedly connected to one end of the push rod (25). A roller shaft two (27) is rotatably connected to the end of the push block (26). A polishing pad (28) is fixedly connected to one side of the push block (26). A pressure block (29) is slidably connected to the surface of the support frame (24). A threaded seat two (30) is fixedly connected to one side of the support frame (24). A positioning handle (31) is threadedly connected to the end of the threaded seat two (30). The positioning handle (31) is rotatably connected to the pressure block (29).

6. The carbon crystal panel flat laminating machine according to claim 5, characterized in that: One side of the push block (26) is inclined, and the roller (27) and polishing pad (28) are in contact with the two sides of the carbon crystal panel.

7. The carbon crystal panel flat laminating machine according to claim 6, characterized in that: A bearing seat (33) is fixedly installed on one side of the support frame (24). The push rod (25) is slidably connected to the bearing seat (33). A spring (32) is sleeved on the surface of the push rod (25). The positioning handle (31) is used to move the pressure block (29). The pressure block (29) is used to compress the spring (32).