Metal carved plate forming device

Abstract

The utility model belongs to the technical field of carved plate forming devices, and discloses a metal carved plate forming device which comprises a forming device body and a carved roller, the carved roller is arranged in the forming device body, a movable positioning assembly is arranged on one side of the inner wall of the forming device body, and the movable positioning assembly comprises a fixing groove. And a fixing column is movably connected to the interior of the fixing groove, the fixing column is installed on one side of the carving roller, a movable shaft is movably installed on the other side of the carving roller, and a movable column is movably installed at the other end of the movable shaft. According to the carving roller, by arranging a movable positioning assembly, an insertion fixing assembly and other components, through positioning cooperation of a fixing column and a fixing groove and the elastic supporting relation of a pressing spring to a movable column, the carving roller can drive an extrusion column to move by rotating a fixing rod, and a clamping block is disengaged from the movable column; and therefore, the effect that the carving roller can be quickly disassembled without a special tool is achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of carving panel forming device, and in particular to a metal carving panel forming device. Background Technology

[0002] Metal carving panel forming equipment is used to process metal sheets into components with carved patterns and specific shapes. Through processes such as mold pressing, cutting, and carving, the metal sheet undergoes plastic deformation or partial removal under mechanical force, thereby forming patterns, three-dimensional shapes and other structures. It is commonly used in metal sheet forming and processing in fields such as architectural decoration and advertising signage.

[0003] Chinese utility model patent CN218316009U discloses an exterior wall metal carved panel forming machine, including an embossing machine and a base plate. The base plate is fixed to the discharge side of the embossing machine, and a support platform is fixed to the top of the base plate. An mounting plate is fixed to the top of the support platform, and support columns are fixed to both sides of the top of the mounting plate. A crossbar is rotatably connected inside the support column. This utility model uses a buffer plate and spring to buffer the carved panels after production. Then, a hydraulic rod and conveying roller can automatically receive and unload the produced carved panels. The motor can drive the placement plate to automatically stack the carved panels. No manual operation is required, which improves the processing efficiency of carved panels and solves the problem that currently, after the carved panels are processed, workers need to constantly observe the carved panels and lift them off the machine, which reduces production efficiency.

[0004] Regarding the aforementioned technologies, the inventors believe that the following defects exist: When the existing molding equipment needs to adjust the embossing pattern of the metal engraved plate or replace different types of engraving rollers during use, it often requires the use of special tools for complex disassembly operations, involving the disassembly of multiple parts one by one, which is time-consuming, labor-intensive, and cumbersome. This not only increases equipment downtime but also raises maintenance costs, making it difficult to meet the actual needs for rapid equipment replacement and convenient maintenance in an efficient production environment. Utility Model Content

[0005] To solve the above problems, this utility model provides a metal carving panel forming device.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a metal carving plate forming device, comprising a forming device body and a carving roller, wherein the carving roller is disposed inside the forming device body, a movable positioning component is provided on one side of the inner wall of the forming device body, the movable positioning component includes a fixing groove, a fixing column is movably connected inside the fixing groove, the fixing column is installed on one side of the carving roller, a movable shaft is movably installed on the other side of the carving roller, a movable column is movably installed at the other end of the movable shaft, a compression spring is fixedly connected to the other end of the movable column, a movable groove is provided on the other side of the inner wall of the forming device body, and a plug-in fixing component is fixedly connected to one side of the forming device body.

[0007] By adopting the above technical solution, the forming device body provides support and installation foundation for the overall structure. The carving roller is used to perform carving forming operation on the metal plate. The fixed groove in the movable positioning component cooperates with the fixed column to realize the positioning and installation of one side of the carving roller. The setting of the movable shaft, movable column and pressure spring allows the other side of the carving roller to be movably connected. At the same time, the pressure spring provides clamping force to ensure the stability of the carving roller installation. The movable groove provides installation space for the pressure spring. The plug-in fixing component is used to further fix the carving roller to ensure that it will not loosen during operation, thereby realizing the forming processing of metal carving plates. Moreover, this structure facilitates the installation and disassembly of the carving roller.

[0008] Furthermore, the plug-in fixing assembly includes a fixing box, a fixing rod is threadedly connected inside the fixing box, a pressing column is fixedly connected to the side of the fixing rod near the movable column, the other end of the compression spring is installed on the side of the fixing rod near the movable column, and a locking block is provided inside the pressing column, the locking block is plugged into the other side of the movable column.

[0009] By adopting the above technical solution, the fixing box provides an installation base for the fixing rod, the fixing rod is threadedly connected to the fixing box, the fixing rod can be moved by rotating it, the extrusion column moves with the fixing rod and extrudes the movable column, the locking block is inserted into the other side of the movable column to fix the movable column, thereby fixing the carving roller.

[0010] Furthermore, a limiting ring is fixedly connected to the surface of the fixed column, and a positioning ring is slidably connected to the surface of the limiting ring.

[0011] By adopting the above technical solution, the limiting ring is fixed on the surface of the fixed column and can move with the fixed column. The positioning ring and the limiting ring are slidably connected, which plays a role in sliding and limiting the fixed column. The fixed column can rotate, but cannot make other displacements.

[0012] Furthermore, a fixing ring is threadedly connected to the outer side of the positioning ring, and the fixing ring is installed inside the molding device body.

[0013] By adopting the above technical solution, the outer side of the positioning ring is threadedly connected to the fixing ring, and the fixing ring is installed in the body of the forming device, fixing the positioning ring on the body of the forming device, thereby further moving the limiting fixing post and the limiting ring, ensuring the stability of the engraving roller installation, and avoiding loosening during operation.

[0014] Furthermore, a rotating ring is fixedly connected to the other side of the fixing rod, and an anti-slip ring is fixedly connected to the outer side of the rotating ring.

[0015] By adopting the above technical solution, the rotating ring is fixed on the other side of the fixed rod, which facilitates manual rotation of the fixed rod. The anti-slip ring is set on the outside of the rotating ring to increase the friction during rotation, making the operation more convenient and labor-saving, and improving the ease of operation of rotating the fixed rod.

[0016] Furthermore, a snap-fit ​​post is fixedly connected to the other side of the fixed post, and a movable ring is inserted into the other side of the snap-fit ​​post. The movable ring is slidably connected inside the body of the molding device.

[0017] By adopting the above technical solution, the snap-fit ​​post is inserted into the fixed post, and the movable ring is fixedly connected to the snap-fit ​​post and slidably connected to the forming device body. The snap-fit ​​post can move with the movable ring, thereby realizing the snap-fit ​​fixation of the fixed post and further enhancing the stability of the carving roller installation.

[0018] Furthermore, a motor is fixedly connected to the other end of the movable ring, and the motor is installed inside the molding device body.

[0019] By adopting the above technical solution, the motor is fixed at the other end of the movable ring and installed in the body of the forming device. When the motor works, it drives the movable ring and the locking column to move, thereby driving the fixed column and the carving roller to rotate, providing power to the carving roller, and realizing the carving forming process of the metal plate.

[0020] Furthermore, a return spring is fixedly connected to the side of the locking block away from the movable column, and a moving rod is fixedly connected to the side of the locking block away from the movable column.

[0021] By adopting the above technical solution, the reset spring connects the locking block and the pressing column, so that the locking block is stably pushed into the interior of the moving column. The moving rod is fixed on the side of the locking block away from the moving column, which facilitates manual movement of the locking block and makes it convenient to install and disassemble the carving roller.

[0022] In summary, this utility model has the following beneficial effects:

[0023] 1. In this application, by setting up components such as movable positioning components and plug-in fixing components, and through the positioning cooperation between the fixed column and the fixed groove, as well as the elastic support relationship of the compression spring on the movable column, the carving roller can drive the extrusion column to move by rotating the fixed rod, so that the locking block is disengaged from the movable column, thereby achieving the effect that the carving roller can be quickly disassembled without special tools.

[0024] 2. In this application, by setting components such as a limiting ring, a positioning ring, and a fixing ring, and through the sliding limiting cooperation between the limiting ring and the positioning ring, and the threaded connection between the positioning ring and the fixing ring, the fixing column can maintain stable rotation through the axial limiting effect of the positioning ring. Thus, the device can fix the positioning ring in the body of the forming device through the fixing ring, preventing the carving roller from undergoing radial displacement during operation. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0026] Figure 2 This is a schematic diagram of the disassembled structure of an embodiment of the present utility model;

[0027] Figure 3 This is an embodiment of the present utility model. Figure 2 Enlarged view of point A in the middle;

[0028] Figure 4 This is an embodiment of the present utility model. Figure 2 Enlarged view of point B in the middle;

[0029] Figure 5 This is a top view of an embodiment of the present invention.

[0030] In the diagram: 1. Forming device body; 2. Engraving roller; 3. Movable positioning component; 31. Fixing groove; 32. Fixing column; 33. Movable shaft; 34. Movable column; 35. Compression spring; 36. Movable groove; 4. Insertion fixing component; 41. Fixing box; 42. Fixing rod; 43. Extrusion column; 44. Locking block; 5. Limiting ring; 6. Positioning ring; 7. Fixing ring; 8. Rotating ring; 9. Anti-slip ring; 10. Locking column; 11. Movable ring; 12. Motor; 13. Return spring; 14. Moving rod. Detailed Implementation

[0031] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0032] like Figure 1-5 As shown in the embodiment of this application, a metal carving panel forming device is disclosed, including a forming device body 1 and a carving roller 2. The carving roller 2 is disposed inside the forming device body 1. A movable positioning component 3 is provided on one side of the inner wall of the forming device body 1. The movable positioning component 3 includes a fixing groove 31, and a fixing column 32 is movably connected inside the fixing groove 31. The fixing column 32 is installed on one side of the carving roller 2. A movable shaft 33 is movably installed on the other side of the carving roller 2. A movable column 34 is movably installed at the other end of the movable shaft 33. A compression spring 35 is fixedly connected to the other end of the movable column 34. A movable groove 36 is provided on the other side of the inner wall of the forming device body 1, and a plug-in fixing component 4 is fixedly connected to one side of the forming device body 1. The compression spring 35 is made of stainless steel and has been quenched. The roller surface of the carving roller 2 is covered with a wear-resistant hard alloy layer to form a rigid support frame, suppressing the deformation transmission during metal plate pressing and ensuring the consistency of the carving pattern. The surface of the fixed column 32 is fixedly connected to the limit ring 5, and the surface of the limit ring 5 is slidably connected to the positioning ring 6. The limit ring 5 is made of GCr15 bearing steel and its surface has been high-frequency quenched. The sliding fit clearance between the limit ring 5 and the positioning ring 6 is uniform, ensuring that the radial runout of the carving roller 2 is controlled within a very small range when rotating. The inner ring of the positioning ring 6 is provided with a wear-resistant copper alloy bushing, and the outer side of the positioning ring 6 is threadedly connected to the fixing ring 7. The fixing ring 7 is installed inside the forming device body 1. The fixing ring 7 is made of gray cast iron HT300. The fixing ring 7 is installed inside the forming device body 1 by interference fit to form a gapless connection, preventing dust and other impurities from entering the installation gap and reducing the frequency of equipment maintenance and cleaning.

[0033] The plug-in fixing assembly 4 includes a fixing box 41. A fixing rod 42 is threadedly connected inside the fixing box 41. A pressing column 43 is fixedly connected to the side of the fixing rod 42 near the movable column 34. The other end of the compression spring 35 is installed on the side of the fixing rod 42 near the movable column 34. A locking block 44 is provided inside the pressing column 43. The locking block 44 is plugged into the other side of the movable column 34. The fixing box 41 is made of die-cast aluminum alloy, which improves heat dissipation efficiency and avoids loosening of the threaded connection due to friction and heat. The locking block 44 is made of 65Mn spring steel and has undergone surface carburizing treatment. A rotating ring 8 is fixedly connected to the other side of the fixing rod 42. An anti-slip ring 9 is fixedly connected to the outer side of the rotating ring 8. The anti-slip ring 9 is made of silicone rubber and has a grid-like anti-slip texture. The surface of the rotating ring 8 is knurled, and the toothed texture provides tactile feedback, making it easy for the operator to judge the tightening stroke of the fixing rod 42 by feel.

[0034] A snap-fit ​​post 10 is fixedly connected to the other side of the fixed post 32. A movable ring 11 is inserted into the other side of the snap-fit ​​post 10. The movable ring 11 is slidably connected inside the body 1 of the forming device. The snap-fit ​​post 10 is made of Cr12MoV tool steel and has been vacuum quenched. The surface of the movable ring 11 is plated with a hard chrome layer, forming a mirror effect. The frictional resistance fluctuates little when sliding, ensuring the smooth rotation of the carving roller 2. A motor 12 is fixedly connected to the other end of the movable ring 11. The motor 12 is installed inside the body 1 of the forming device. The motor 12 is installed inside the body 1 of the forming device by shock-absorbing bolts. The end of the moving rod 14 is provided with an anti-slip rubber sleeve. The moving rod 14 and the locking block 44 are connected by threads and an anti-loosening nut is added to isolate the transmission of vibration of the motor 12 to the control circuit and reduce the risk of poor contact caused by resonance of the electronic control components. A return spring 13 is fixedly connected to the side of the locking block 44 away from the movable post 34. The moving rod 14 is fixedly connected to the side of the locking block 44 away from the movable post 34.

[0035] The working principle of the metal carving plate forming device in this embodiment is as follows: When in use, firstly, the movable column 34 on the other side of the carving roller 2 is inserted into the movable groove 36. The movable column 34 is inserted into the movable groove 36 and squeezes the compression spring 35, so that the movable column 34 is fully inserted into the interior of the movable groove 36. Then, the fixed column 32 on one side of the carving roller 2 is inserted into the fixed groove 31 on the inner wall of the forming device body 1. Then, by rotating the rotating ring 8, the fixed rod 42 is driven to move threadedly in the fixed box 41, so that the extrusion column 43 pushes towards the movable column 34 and presses and positions the movable column 34. At the same time, the locking block 44 is inserted into the locking groove of the movable column 34 under the action of the return spring 13, so as to achieve a stable fixation of the carving roller 2. The sliding cooperation between the positioning ring 6 and the limiting ring 5 can limit the radial displacement of the fixed column 32, and the fixing ring 7 fixes the positioning ring 6 in the forming device body 1 through the threaded connection, further ensuring the stability of the installation of the carving roller 2.

[0036] When it is necessary to engrave the metal plate, the motor 12 installed in the forming device body 1 is started. The motor 12 drives the movable ring 11 to move, and then drives the fixed column 32 to rotate through the locking column 10, so that the engraving roller 2 starts to rotate. The metal plate enters the forming device body 1 under the drive of the conveying mechanism and comes into contact with the rotating engraving roller 2. Under the mechanical force, it undergoes plastic deformation to complete the engraving forming operation. During this process, the pressure spring 35 continuously provides pressure to ensure that the contact pressure between the engraving roller 2 and the metal plate is stable, and to ensure the accuracy and quality of the engraved pattern.

[0037] If the carving roller 2 needs to be replaced, simply rotate the rotating ring 8 in the opposite direction to make the fixed rod 42 drive the extrusion column 43 backward. At the same time, manually pull the moving rod 14 to pull the locking block 44 out of the slot of the movable column 34. At this time, the movable column 34 moves backward under the elastic force of the compression spring 35. The movable shaft 33 on the other side of the carving roller 2 separates from the movable column 34, and the carving roller 2 can be easily removed. This design does not require special tools and can be disassembled by simple rotation and pulling operations, which greatly shortens the equipment downtime, improves maintenance efficiency, and meets the actual needs of high-efficiency production environments.

[0038] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A metal engraving plate forming device, comprising a forming device body (1) and an engraving roller (2), characterized in that: The carving roller (2) is located inside the molding device body (1). A movable positioning component (3) is provided on one side of the inner wall of the molding device body (1). The movable positioning component (3) includes a fixing groove (31). A fixing column (32) is movably connected inside the fixing groove (31). The fixing column (32) is installed on one side of the carving roller (2). A movable shaft (33) is movably installed on the other side of the carving roller (2). A movable column (34) is movably installed at the other end of the movable shaft (33). A compression spring (35) is provided at the other end of the movable column (34). A movable groove (36) is provided on the other side of the inner wall of the molding device body (1). A plug-in fixing component (4) is fixedly connected to one side of the molding device body (1).

2. The metal engraving plate forming device according to claim 1, characterized in that: The plug-in fixing assembly (4) includes a fixing box (41), and a fixing rod (42) is threadedly connected inside the fixing box (41). A pressing column (43) is fixedly connected to the side of the fixing rod (42) near the movable column (34). The other end of the compression spring (35) is installed on the side of the fixing rod (42) near the movable column (34). A locking block (44) is provided inside the pressing column (43), and the locking block (44) is plugged into the other side of the movable column (34).

3. The metal engraving plate forming device according to claim 1, characterized in that: The surface of the fixed column (32) is fixedly connected to a limiting ring (5), and the surface of the limiting ring (5) is slidably connected to a positioning ring (6).

4. The metal engraving plate forming device according to claim 3, characterized in that: The outer side of the positioning ring (6) is threaded with a fixing ring (7), which is installed inside the molding device body (1).

5. The metal engraving plate forming device according to claim 2, characterized in that: A rotating ring (8) is fixedly connected to the other side of the fixed rod (42), and an anti-slip ring (9) is fixedly connected to the outer side of the rotating ring (8).

6. The metal engraving plate forming device according to claim 1, characterized in that: A snap-fit ​​post (10) is fixedly connected to the other side of the fixed post (32), and a movable ring (11) is inserted into the other side of the snap-fit ​​post (10). The movable ring (11) is slidably connected inside the molding device body (1).

7. The metal engraving plate forming device according to claim 6, characterized in that: The other end of the movable ring (11) is fixedly connected to a motor (12), which is installed inside the molding device body (1).

8. The metal engraving plate forming device according to claim 2, characterized in that: A reset spring (13) is fixedly connected to the side of the locking block (44) away from the movable column (34), and a moving rod (14) is fixedly connected to the side of the locking block (44) away from the movable column (34).

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