Winding mechanism for cable production

Abstract

The utility model discloses a cable production winding mechanism, and relates to the technical field of cable production. The wire feeding device comprises a control box, lifting mechanisms are fixedly connected to the two sides of the control box, a transverse plate is fixedly connected to the tops of the lifting mechanisms, a uniform wire feeding mechanism is fixedly connected to one side of the top of the transverse plate, and a tensioning mechanism is fixedly connected to one side of the uniform wire feeding mechanism. According to the uniform wire feeding mechanism, the eccentric plate is driven by the first motor, the poke rod is driven to slide in the sliding groove of the movable frame, the movable frame and the wire feeding ring are promoted to move in a reciprocating mode, cables can be evenly fed out, the problem that winding tightness is not uniform is effectively solved, and the appearance and quality of products are improved; the tensioning wheel is in linkage with the spring through the vertical rod and the movable plate, the position of the tensioning wheel is automatically adjusted through the elastic force of the spring, the cable tension is kept stable, the instantaneous pressure can be buffered, the cable is prevented from being damaged, and the cable quality is practically guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of cable production technology, and in particular relates to a cable production winding mechanism. Background Technology

[0002] In the cable production process, the winding mechanism is an indispensable and important link, which directly affects the efficiency and quality of cable production. A reasonable and efficient winding mechanism can ensure that the cable is wound in an orderly and neat manner after production, which is convenient for subsequent transportation, storage and use, and is of great significance to the stable operation of the entire cable production industry.

[0003] However, some existing cable production winding mechanisms have many problems in actual use. For example, it is difficult to ensure uniformity in the cable feeding process, resulting in inconsistent cable winding tightness, which affects the appearance and quality of the product. The tension adjustment of the tensioning mechanism is not sensitive and stable enough, and it cannot respond to changes in cable tension in time, which can easily cause cable damage or loose winding, and cannot meet the needs of today's market.

[0004] To address these issues, we provide a cable production winding mechanism. Utility Model Content

[0005] The purpose of this utility model is to provide a cable production winding mechanism that solves the problems of uneven winding tension and irregular winding in existing cable production winding mechanisms by cooperating with a uniform wire feeding mechanism, a tensioning mechanism and a winding mechanism.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a cable production winding mechanism, comprising a control box, with lifting mechanisms fixedly connected to both sides of the control box, a horizontal plate fixedly connected to the top of the lifting mechanisms, a uniform wire feeding mechanism fixedly connected to one side of the top of the horizontal plate, a tensioning mechanism fixedly connected to one side of the uniform wire feeding mechanism, and a winding mechanism fixedly connected to the other side of the top of the horizontal plate; the uniform wire feeding mechanism includes a vertical plate and a first support plate, the bottoms of the vertical plate and the first support plate being fixedly connected to the top of the horizontal plate, a first motor fixedly connected to one side of the vertical plate, an eccentric plate fixedly connected to the output end of the first motor, a lever fixedly connected to the bottom of one side of the eccentric plate, a moving rod fixedly connected to the opposite side of the first support plate, a moving sleeve slidably connected to the surface of the moving rod, a moving frame for use with the lever fixedly connected to one side of the moving sleeve, and a wire feeding ring fixedly connected to the top of the moving frame; the tensioning mechanism includes a side plate, with a first support plate and a second support plate fixedly connected to the top and bottom of one side of the side plate respectively, and a vertical rod penetrating through the top of the second support plate. A tensioning wheel is fixedly connected to the top of the vertical rod, and a moving plate is fixedly connected to the bottom of the vertical rod. A spring is fixedly connected to the bottom of the moving plate, and the bottom of the spring is fixedly connected to the top of the first support plate. By reasonably setting up each mechanism, the function of the cable production winding mechanism is realized, which can complete the uniform feeding of the cable, maintain appropriate tension, and perform winding work. This solves the problems of uneven feeding and unstable tension in existing winding mechanisms. The uniform feeding mechanism is set up so that the first motor drives the eccentric plate to rotate, causing the moving frame to reciprocate, which in turn drives the feeding ring to achieve uniform cable feeding and ensure the uniformity of cable winding. The tensioning mechanism is set up so that when the cable tension changes, the tensioning wheel compresses or stretches the spring under the action of the vertical rod and the moving plate. The spring force is used to automatically adjust the position of the tensioning wheel to maintain appropriate cable tension and avoid damage to the cable due to instantaneous pressure, thereby improving the quality of the cable. The winding mechanism is set up so that the second motor drives the winding roller to rotate, realizing the cable winding work and ensuring the smooth progress of the winding process.

[0008] The present invention is further configured such that the inner wall of the movable frame is provided with a sliding groove that moves in conjunction with the toggle lever, and the surface of the wire feeding ring is provided with an opening.

[0009] The present invention is further configured such that the lifting mechanism includes an electric telescopic rod, the electric telescopic rod is fixed to one side of the control box, and the output end of the electric telescopic rod is fixedly connected to the bottom of the horizontal plate. The lifting mechanism adopts an electric telescopic rod, the electric telescopic rod is fixed to one side of the control box and the output end is fixedly connected to the bottom of the horizontal plate. The height of the horizontal plate can be adjusted by the extension and retraction of the electric telescopic rod, thereby adjusting the height of the entire winding mechanism, adapting to different working needs, and increasing the flexibility and applicability of the winding mechanism.

[0010] The present invention is further configured such that limit plates are fixedly connected to the top of both sides of the control box, and a limit rod is provided through the bottom of the limit plate, and the top of the limit rod is fixedly connected to the bottom of the horizontal plate.

[0011] The present invention is further configured such that the winding mechanism includes a second support plate, the bottom of the second support plate is fixedly connected to the top of the horizontal plate, a winding roller is movably connected to the opposite side of the second support plate via a bearing, a second motor is fixedly connected to the top of one side of the second support plate, and the output end of the second motor is fixedly connected to one end of the winding roller. The winding roller can rotate stably under the drive of the second motor, realizing the winding of the cable, ensuring the stability and reliability of the winding process, and improving the efficiency and quality of cable winding.

[0012] The present invention is further configured such that a sliding sleeve is fixedly connected to the surface of the second support plate, a sliding rod is slidably connected to the inner wall of the sliding sleeve, and the top of the sliding rod is fixedly connected to the bottom of the tensioning wheel.

[0013] The present invention is further configured such that a nameplate is fixedly connected to one side of the top front of the control box, a control key is fixedly connected to the other side of the top front of the control box, and a maintenance plate is fixedly connected to the bottom front of the control box by bolts.

[0014] The present invention is further provided that connecting plates are fixedly connected to both sides of the bottom of the control box, and a base plate is fixedly connected to the bottom of the connecting plates.

[0015] The present invention has the following beneficial effects.

[0016] 1. The uniform cable feeding mechanism of this utility model uses a first motor to drive an eccentric plate, which drives a lever to slide within the sliding groove of the moving frame. This causes the moving frame and the cable feeding ring to reciprocate, allowing the cable to be fed out evenly. This effectively avoids the problem of uneven winding tightness, improving the product's appearance and quality. In the tensioning mechanism, when the cable tension changes, the tensioning wheel is linked to the vertical rod and the moving plate via a spring. The spring force automatically adjusts the position of the tensioning wheel, not only maintaining stable cable tension but also buffering instantaneous pressure to prevent cable damage and effectively ensuring cable quality.

[0017] 2. The winding mechanism of this utility model is driven by a second motor to rotate the winding roller, which smoothly winds the cable that has been fed evenly and tensioned stably, ensuring a smooth and efficient winding process. At the same time, the lifting mechanism can adjust the overall height as needed, and the limit plate and limit rod ensure the stable operation of the mechanism. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0019] Figure 1This is a three-dimensional view of a cable production winding mechanism.

[0020] Figure 2 This is a three-dimensional view of a uniform wire feeding mechanism in a cable production winding mechanism.

[0021] Figure 3 This is a three-dimensional view of the tensioning mechanism in a cable production winding mechanism.

[0022] Figure 4 This is a three-dimensional view of the winding mechanism in a cable production winding system.

[0023] Figure 5 This is a three-dimensional view of a lifting mechanism in a cable production winding mechanism.

[0024] In the attached diagram: 1. Control box; 2. Lifting mechanism; 3. Horizontal plate; 4. Uniform wire feeding mechanism; 5. Tensioning mechanism; 6. Rewinding mechanism; 41. Vertical plate; 42. First support plate; 43. First motor; 44. Eccentric plate; 45. Actuating rod; 46. Moving rod; 47. Moving sleeve; 48. Moving frame; 49. Wire feeding ring; 51. Side plate; 52. First support plate; 53. Second support plate; 54. Vertical rod; 55. Tensioning wheel; 56. Moving plate; 57. Spring; 21. Electric telescopic rod; 11. Limiting plate; 12. Limiting rod; 61. Second support plate; 62. Rewinding roller; 63. Second motor; 7. Connecting plate; 8. Base plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example 1

[0027] Please see Figure 1-5This utility model relates to a cable production winding mechanism, comprising a control box 1, lifting mechanisms 2 fixedly connected to both sides of the control box 1, a horizontal plate 3 fixedly connected to the top of the lifting mechanisms 2, a uniform wire feeding mechanism 4 fixedly connected to one side of the top of the horizontal plate 3, a tensioning mechanism 5 fixedly connected to one side of the uniform wire feeding mechanism 4, and a winding mechanism 6 fixedly connected to the other side of the top of the horizontal plate 3; the uniform wire feeding mechanism 4 includes a vertical plate 41 and a first support plate 42, the bottoms of the vertical plate 41 and the first support plate 42 being fixedly connected to the top of the horizontal plate 3, a first motor 43 fixedly connected to one side of the vertical plate 41, an eccentric plate 44 fixedly connected to the output end of the first motor 43, and a toggle lever 45 fixedly connected to the bottom of one side of the eccentric plate 44. A movable rod 46 is fixedly connected to one side of the first support plate 42. A movable sleeve 47 is slidably connected to the surface of the movable rod 46. A movable frame 48 for use with the actuating rod 45 is fixedly connected to one side of the movable sleeve 47. A wire feeding ring 49 is fixedly connected to the top of the movable frame 48. The tensioning mechanism 5 includes a side plate 51. A first support plate 52 and a second support plate 53 are fixedly connected to the top and bottom of one side of the side plate 51, respectively. A vertical rod 54 is provided through the top of the second support plate 53. A tensioning wheel 55 is fixedly connected to the top of the vertical rod 54. A movable plate 56 is fixedly connected to the bottom of the vertical rod 54. A spring 57 is fixedly connected to the bottom of the movable plate 56. The bottom of the spring 57 is fixedly connected to the top of the first support plate 52.

[0028] Specifically: By rationally setting up each mechanism, the function of the cable production winding mechanism is realized, enabling it to uniformly feed the cable, maintain appropriate tension, and perform winding work. This solves the problems of uneven feeding and unstable tension in existing winding mechanisms. The uniform feeding mechanism 4, driven by the first motor 43, rotates the eccentric plate 44, causing the moving frame 48 to reciprocate, which in turn drives the feeding ring 49, achieving uniform cable feeding and ensuring the uniformity of cable winding. The tensioning mechanism 5, when the cable tension changes, compresses or stretches the spring 57 under the action of the vertical rod 54 and the moving plate 56. The elastic force of the spring 57 automatically adjusts the position of the tensioning wheel 55, maintaining appropriate cable tension and avoiding damage to the cable due to instantaneous pressure, thus improving cable quality. The winding mechanism 6, driven by the second motor 63, rotates the winding roller 62, realizing the cable winding work and ensuring the smooth progress of the winding process.

[0029] Example 2

[0030] Please see Figure 1-5Based on Embodiment 1, the inner wall of the movable frame 48 is provided with a sliding groove that moves in conjunction with the toggle lever 45, and the surface of the wire feeding ring 49 is provided with an opening. The lifting mechanism 2 includes an electric telescopic rod 21, which is fixed to one side of the control box 1. The output end of the electric telescopic rod 21 is fixedly connected to the bottom of the horizontal plate 3. Limiting plates 11 are fixedly connected to the top of both sides of the control box 1. Limiting rods 12 are provided through the bottom of the limiting plates 11, and the top of the limiting rods 12 is fixedly connected to the bottom of the horizontal plate 3. The winding mechanism 6 includes a second support plate 61, the bottom of which is fixedly connected to the top of the horizontal plate 3. The second support plate 61 is opposite to one A take-up roller 62 is movably connected to the side via a bearing. A second motor 63 is fixedly connected to the top of one side of the second support plate 61. The output end of the second motor 63 is fixedly connected to one end of the take-up roller 62. A sliding sleeve is fixedly connected to the surface of the second support plate 53. A sliding rod is slidably connected to the inner wall of the sliding sleeve. The top of the sliding rod is fixedly connected to the bottom of the tension wheel 55. A nameplate is fixedly connected to one side of the top front of the control box 1. A control key is fixedly connected to the other side of the top front of the control box 1. A maintenance plate is fixedly connected to the bottom front of the control box 1 via bolts. Connecting plates 7 are fixedly connected to both sides of the bottom of the control box 1. A base plate 8 is fixedly connected to the bottom of the connecting plates 7.

[0031] Specifically: A groove is provided on the inner wall of the moving frame 48 to cooperate with the movement of the actuating rod 45, allowing the actuating rod 45 to slide within the groove, thereby stably pushing the moving frame 48 to reciprocate, ensuring the normal operation of the uniform cable feeding mechanism 4, and further ensuring that the cable can be fed out evenly. An opening is provided on the surface of the cable feeding ring 49 to facilitate cable passage through the ring, making cable delivery smoother and facilitating uniform cable feeding and winding. The lifting mechanism 2 uses an electric telescopic rod 21, which is fixed to one side of the control box 1 and its output end is fixedly connected to the bottom of the horizontal plate 3. The height of the horizontal plate 3 can be adjusted by extending and retracting the electric telescopic rod 21, thereby adjusting the height of the entire winding mechanism to adapt to different working needs, increasing the flexibility and applicability of the winding mechanism. The limiting plate 11 and the limiting rod 12 limit the movement of the horizontal plate 3, preventing the horizontal plate 3 from shifting during lifting, ensuring the stability and reliability of the winding mechanism, and improving its service life. The winding roller 62 can rotate stably under the drive of the second motor 63 to realize the cable winding operation, ensuring the stability and reliability of the winding process, and improving the efficiency and quality of cable winding. The sliding sleeve and sliding rod provide guidance for the up and down movement of the tensioning wheel 55, so that the tensioning wheel 55 can move up and down more stably when adjusting the cable tension, further ensuring the normal operation of the tensioning mechanism 5 and the stable adjustment of the cable tension. The nameplate facilitates the identification of relevant information of the winding mechanism, which is convenient for management and maintenance. The control key facilitates the operation and control of the winding mechanism by the operator, which improves the convenience and efficiency of operation. The inspection plate facilitates the inspection and maintenance of electrical components inside the control box 1, which improves the maintainability of the winding mechanism and ensures the normal operation of the winding mechanism. The base plate 8 can increase the contact area between the winding mechanism and the ground, improve the stability of the winding mechanism, and make the winding mechanism more stable and reliable during operation, avoiding the impact of shaking and other problems on the cable winding quality.

[0032] The working principle of this utility model is as follows: the uniform cable feeding mechanism 4 is responsible for uniformly feeding the cable. The first motor 43 drives the eccentric plate 44 to rotate, and the actuating rod 45 on the eccentric plate 44 moves accordingly. The actuating rod 45 slides in the groove on the inner wall of the moving frame 48, pushing the moving frame 48 to move back and forth along the moving rod 46, thereby driving the top feeding ring 49 to reciprocate, so that the cable can be uniformly fed out under the action of the feeding ring 49. The function of the tensioning mechanism 5 is to maintain the stability of the cable tension. The cable passes over the tensioning wheel 55, and when the cable... When the cable tension changes, the tensioning wheel 55, driven by the vertical rod 54, causes the moving plate 56 to move up and down, compressing or stretching the spring 57. The elastic force of the spring 57 automatically adjusts the position of the tensioning wheel 55 to maintain the appropriate tension of the cable. At the same time, the elastic force of the spring 57 prevents instantaneous pressure from damaging the cable. The winding mechanism 6 is used to complete the cable winding work. The second motor 63 drives the winding roller 62 to rotate. Under the rotation of the winding roller 62, the cable that has passed through the uniform wire feeding mechanism 4 and the tensioning mechanism 5 is wound onto the winding roller 62.

[0033] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A cable production winding mechanism, comprising a control box (1), characterized in that: The control box (1) is fixedly connected to both sides with lifting mechanisms (2), the top of the lifting mechanism (2) is fixedly connected to a horizontal plate (3), one side of the top of the horizontal plate (3) is fixedly connected to a uniform wire feeding mechanism (4), one side of the uniform wire feeding mechanism (4) is fixedly connected to a tensioning mechanism (5), and the other side of the top of the horizontal plate (3) is fixedly connected to a winding mechanism (6). The uniform wire feeding mechanism (4) includes a vertical plate (41) and a first support plate (42). The bottom of the vertical plate (41) and the first support plate (42) are fixedly connected to the top of the horizontal plate (3). A first motor (43) is fixedly connected to one side of the vertical plate (41). An eccentric plate (44) is fixedly connected to the output end of the first motor (43). A toggle rod (45) is fixedly connected to the bottom of one side of the eccentric plate (44). A moving rod (46) is fixedly connected to the opposite side of the first support plate (42). A moving sleeve (47) is slidably connected to the surface of the moving rod (46). A moving frame (48) for use with the toggle rod (45) is fixedly connected to one side of the moving sleeve (47). A wire feeding ring (49) is fixedly connected to the top of the moving frame (48). The tensioning mechanism (5) includes a side plate (51). A first support plate (52) and a second support plate (53) are fixedly connected to the top and bottom of one side of the side plate (51), respectively. A vertical rod (54) is provided through the top of the second support plate (53). A tensioning wheel (55) is fixedly connected to the top of the vertical rod (54). A movable plate (56) is fixedly connected to the bottom of the vertical rod (54). A spring (57) is fixedly connected to the bottom of the movable plate (56). The bottom of the spring (57) is fixedly connected to the top of the first support plate (52).

2. The cable production winding mechanism according to claim 1, characterized in that: The inner wall of the movable frame (48) is provided with a sliding groove that moves in conjunction with the toggle lever (45), and the surface of the wire feeding ring (49) is provided with an opening.

3. The cable production winding mechanism according to claim 1, characterized in that: The lifting mechanism (2) includes an electric telescopic rod (21), which is fixed to one side of the control box (1), and the output end of the electric telescopic rod (21) is fixedly connected to the bottom of the horizontal plate (3).

4. The cable production winding mechanism according to claim 1, characterized in that: Limiting plates (11) are fixedly connected to the top of both sides of the control box (1). A limiting rod (12) is provided through the bottom of the limiting plate (11). The top of the limiting rod (12) is fixedly connected to the bottom of the horizontal plate (3).

5. A cable production winding mechanism according to claim 1, characterized in that: The winding mechanism (6) includes a second support plate (61), the bottom of the second support plate (61) is fixedly connected to the top of the horizontal plate (3), a winding roller (62) is movably connected to the opposite side of the second support plate (61) via a bearing, a second motor (63) is fixedly connected to the top of one side of the second support plate (61), and the output end of the second motor (63) is fixedly connected to one end of the winding roller (62).

6. A cable production winding mechanism according to claim 1, characterized in that: A sliding sleeve is fixedly connected to the surface of the second support plate (53), and a sliding rod is slidably connected to the inner wall of the sliding sleeve. The top of the sliding rod is fixedly connected to the bottom of the tension wheel (55).

7. A cable production winding mechanism according to claim 1, characterized in that: A nameplate is fixedly connected to one side of the top front of the control box (1), and a control key is fixedly connected to the other side of the top front of the control box (1). A maintenance plate is fixedly connected to the bottom front of the control box (1) by bolts.

8. A cable production winding mechanism according to claim 1, characterized in that: The control box (1) has connecting plates (7) fixedly connected to both sides of its bottom, and a base plate (8) is fixedly connected to the bottom of the connecting plates (7).

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