Feed enzymolysis and fermentation device

Abstract

The utility model is suitable for the technical field of feed enzymolysis and fermentation, and provides a feed enzymolysis and fermentation device which comprises a fermentation tank, the heat preservation cylinder is fixedly arranged on the fermentation tank in a sleeving manner; the bottom plate is positioned at the bottom of the fermentation tank; the vertical plate is fixedly mounted on the bottom plate; the transverse shaft is rotationally mounted on the vertical plate and is fixedly connected with the heat preservation cylinder; the first servo motor is fixedly mounted on one side of the vertical plate and connected with the transverse shaft; the tank cover is positioned at the top of the fermentation tank; the opening and closing mechanism is mounted on one side of the vertical plate and used for controlling opening and closing of the tank cover; and the stirring mechanism is arranged on the fermentation tank and is used for mixing and stirring the feed, the water, the enzyme preparation and the strain in the fermentation tank. The feed enzymolysis and fermentation device provided by the scheme not only can carry out enzymolysis and fermentation on feed, but also has a function of pouring the feed, is relatively convenient to take the feed, and has a function of controlling fermentation temperature.

Description

Technical Field

[0001] This utility model belongs to the field of feed enzymatic hydrolysis and fermentation technology, and in particular relates to a feed enzymatic hydrolysis and fermentation device. Background Technology

[0002] Enzymatic fermentation of feed is a technology that uses enzymes and microorganisms to break down large molecules (such as proteins, starches, and cellulose) in conventional feed ingredients into smaller molecules (such as amino acids, monosaccharides, and short-chain fatty acids) that are more easily digested and absorbed. This process also improves feed palatability, increases nutritional value, and reduces anti-nutritional factors.

[0003] Existing feed enzymatic fermentation equipment often requires staff to manually lift the fermentation tank and pour out the feed after the feed has been enzymatically fermented, which is time-consuming, labor-intensive, and inconvenient to retrieve. Utility Model Content

[0004] This invention provides a feed enzymatic hydrolysis and fermentation device, which aims to solve the problem of inconvenient material collection in existing feed enzymatic hydrolysis and fermentation devices mentioned in the background art.

[0005] To solve the above problems, this utility model is implemented as follows: a feed enzymatic hydrolysis fermentation device, comprising: a fermentation tank; an insulation cylinder fixedly sleeved on the fermentation tank; a bottom plate located at the bottom of the fermentation tank; a vertical plate fixedly installed on the bottom plate; a horizontal shaft rotatably installed on the vertical plate and fixedly connected to the insulation cylinder; a first servo motor fixedly installed on one side of the vertical plate and connected to the horizontal shaft; a tank cover located at the top of the fermentation tank; an opening and closing mechanism installed on one side of the vertical plate for controlling the opening and closing of the tank cover; and a stirring mechanism installed on the fermentation tank for mixing and stirring the feed, water, enzyme preparation and bacteria in the fermentation tank.

[0006] Preferably, a limiting groove is provided on the vertical plate, and multiple horizontal plates are fixedly installed on one side of the vertical plate.

[0007] Preferably, the opening and closing mechanism includes: a second servo motor fixedly installed on one side of the vertical plate; a screw fixedly installed on the output shaft of the second servo motor and rotatably connected to the horizontal plate; and a sliding plate threaded onto the screw and fixedly connected to the can lid.

[0008] Preferably, the inner wall of the heat preservation cylinder is provided with multiple heating wires, and a water temperature sensor is installed on the inner wall of the heat preservation cylinder.

[0009] Preferably, the top of the insulation cylinder is provided with a water inlet, the water inlet is provided with a sealing cap, the bottom of the insulation cylinder is provided with a drain pipe, and the drain pipe is provided with a drain valve.

[0010] Preferably, the stirring mechanism includes: an annular partition plate fixedly installed on the inner wall of the bottom of the insulation cylinder and fixedly connected to the fermentation tank; a stirring rod rotatably installed on the inner wall of the bottom of the fermentation tank and rotatably connected to the bottom of the insulation cylinder; and a stirring motor fixedly installed on the bottom of the insulation cylinder and connected to the stirring rod.

[0011] Preferably, a pH sensor is installed on the bottom inner wall of the fermenter, and a collection tray is installed on the bottom plate.

[0012] Preferably, a controller is provided on one side of the vertical plate, and the controller is electrically connected to the first servo motor, the second servo motor, the heating wire, the water temperature sensor, the stirring motor and the pH sensor.

[0013] Compared with related technologies, the feed enzymatic hydrolysis and fermentation device provided by this utility model has the following beneficial effects:

[0014] Compared with existing technologies, the feed enzymatic fermentation device provided in this solution consists of a fermentation tank, an insulation cylinder fixedly mounted on the fermentation tank, a bottom plate at the bottom of the fermentation tank, a vertical plate fixedly mounted on the bottom plate, a horizontal shaft rotatably mounted on the vertical plate and fixedly connected to the insulation cylinder, a first servo motor fixedly mounted on one side of the vertical plate and connected to the horizontal shaft, a tank cover at the top of the fermentation tank, an opening and closing mechanism mounted on one side of the vertical plate for controlling the opening and closing of the tank cover, and a stirring mechanism mounted on the fermentation tank for mixing and stirring the feed, water, enzyme preparations, and inoculum inside the fermentation tank. The first servo motor drives the horizontal shaft to rotate, and the horizontal shaft drives the insulation cylinder and the fermentation tank to rotate, which can realize the pouring of feed, making the material handling of the device more convenient. The opening and closing mechanism mounted on one side of the vertical plate controls the opening and closing of the tank cover, which facilitates the addition of raw materials such as feed, water, enzyme preparations, and inoculum into the fermentation tank, and the removal of fermentation products after fermentation. The stirring mechanism mounted on the fermentation tank mixes and stirs the feed, water, enzyme preparations, and inoculum inside the fermentation tank during the fermentation process, so that the components can fully contact and react, promoting the enzymatic fermentation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of a feed enzymatic hydrolysis and fermentation device provided by this utility model;

[0016] Figure 2 for Figure 1 A three-dimensional assembly structure diagram of the sliding plate and the can lid;

[0017] Figure 3 for Figure 1 The diagram shows an enlarged view of part A.

[0018] Attached reference numerals: 1. Fermentation tank; 2. Insulation cylinder; 3. Bottom plate; 4. Vertical plate; 5. Horizontal axis; 6. First servo motor; 7. Tank lid; 8. Limiting groove; 9. Horizontal plate; 10. Second servo motor; 11. Screw; 12. Sliding plate; 13. Heating wire; 14. Water temperature sensor; 15. Drain pipe; 16. Drain valve; 17. Annular partition; 18. Stirring rod; 19. Stirring motor; 20. pH sensor; 21. Collection tray; 22. Controller. Detailed Implementation

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] This utility model embodiment provides a feed enzymatic hydrolysis and fermentation device, such as... Figure 1-3 As shown, the feed enzymatic hydrolysis fermentation device includes: a fermentation tank 1; an insulation cylinder 2 fixedly sleeved on the fermentation tank 1; a bottom plate 3 located at the bottom of the fermentation tank 1; a vertical plate 4 fixedly installed on the bottom plate 3; a horizontal shaft 5 rotatably installed on the vertical plate 4 and fixedly connected to the insulation cylinder 2; a first servo motor 6 fixedly installed on one side of the vertical plate 4 and connected to the horizontal shaft 5; a tank cover 7 located at the top of the fermentation tank 1; an opening and closing mechanism installed on one side of the vertical plate 4 for controlling the opening and closing of the tank cover 7; and a stirring mechanism installed on the fermentation tank 1 for mixing and stirring the feed, water, enzyme preparation and bacteria in the fermentation tank 1.

[0022] In this embodiment, the feed enzymatic fermentation device comprises a fermentation tank 1, an insulation cylinder 2 fixedly sleeved on the fermentation tank 1, a bottom plate 3 located at the bottom of the fermentation tank 1, a vertical plate 4 fixedly installed on the bottom plate 3, a horizontal shaft 5 rotatably installed on the vertical plate 4 and fixedly connected to the insulation cylinder 2, a first servo motor 6 fixedly installed on one side of the vertical plate 4 and connected to the horizontal shaft 5, a tank cover 7 located at the top of the fermentation tank 1, an opening and closing mechanism installed on one side of the vertical plate 4 for controlling the opening and closing of the tank cover 7, and a stirring mechanism installed on the fermentation tank 1 for mixing and stirring the feed, water, enzyme preparation and inoculum in the fermentation tank 1. The device consists of a first servo motor 6 driving a horizontal shaft 5 to rotate, which in turn drives the insulation cylinder 2 and the fermentation tank 1 to tilt, thus making it easier to pick up the feed. An opening and closing mechanism installed on one side of the vertical plate 4 controls the opening and closing of the tank lid 7, facilitating the addition of feed, water, enzyme preparations, and inoculum into the fermentation tank 1, as well as the removal of fermentation products after fermentation. A stirring mechanism is installed on the fermentation tank 1 to mix and stir the feed, water, enzyme preparations, and inoculum in the fermentation tank 1 during the fermentation process, ensuring that the components fully contact and react, and promoting the enzymatic fermentation.

[0023] In a further preferred embodiment of the present invention, a limiting groove 8 is provided on the vertical plate 4, and a plurality of horizontal plates 9 are fixedly installed on one side of the vertical plate 4.

[0024] In this embodiment, the sliding plate 12 can be guided and limited by the limiting groove 8.

[0025] In a further preferred embodiment of the present invention, the opening and closing mechanism includes: a second servo motor 10 fixedly installed on one side of the vertical plate 4; a screw 11 fixedly installed on the output shaft of the second servo motor 10 and rotatably connected to the horizontal plate 9; and a sliding plate 12 threadedly sleeved on the screw 11 and fixedly connected to the can lid 7.

[0026] In this embodiment, the second servo motor 10 drives the screw 11 to rotate, and the rotation of the screw 11 drives the sliding plate 12 and the can lid 7 to move up and down, thereby controlling the opening and closing of the can lid 7.

[0027] In a further preferred embodiment of the present invention, a plurality of heating wires 13 are provided on the inner wall of the heat preservation cylinder 2, and a water temperature sensor 14 is installed on the inner wall of the heat preservation cylinder 2.

[0028] In this embodiment, the water temperature in the insulation cylinder 2 can be monitored by the water temperature sensor 14, and the water temperature in the insulation cylinder 2 can be controlled by the heating wire 13, thereby further controlling the fermentation temperature of the feed in the fermentation tank 1.

[0029] In a further preferred embodiment of the present invention, a water inlet is provided at the top of the heat insulation cylinder 2, and a sealing cap is provided on the water inlet. A drain pipe 15 is provided at the bottom of the heat insulation cylinder 2, and a drain valve 16 is provided on the drain pipe 15.

[0030] In this embodiment, water can be injected into the insulation cylinder 2 through the water inlet, the water inlet can be sealed by the sealing cap, and the water in the insulation cylinder 2 can be discharged through the drain pipe 15 and the drain valve 16.

[0031] In a further preferred embodiment of the present invention, the stirring mechanism includes: an annular partition 17 fixedly installed on the inner wall of the bottom of the insulation cylinder 2 and fixedly connected to the fermentation tank 1; a stirring rod 18 rotatably installed on the inner wall of the bottom of the fermentation tank 1 and rotatably connected to the bottom of the insulation cylinder 2; and a stirring motor 19 fixedly installed on the bottom of the insulation cylinder 2 and connected to the stirring rod 18.

[0032] In this embodiment, the annular partition 17 can separate the stirring rod 18 from the water in the heat preservation cylinder 2. The stirring motor 19 drives the stirring rod 18 to rotate, which can mix and stir the feed, water, enzyme preparation and bacteria in the fermentation tank 1.

[0033] In a further preferred embodiment of the present invention, a pH sensor 20 is provided on the bottom inner wall of the fermenter 1, and a collection tray 21 is provided on the bottom plate 3.

[0034] In this embodiment, the pH of the feed during fermentation can be monitored by pH sensor 20, and the feed that has been poured out can be collected by collection tray 21.

[0035] In a further preferred embodiment of the present invention, a controller 22 is provided on one side of the vertical plate 4, and the controller 22 is electrically connected to the first servo motor 6, the second servo motor 10, the heating wire 13, the water temperature sensor 14, the stirring motor 19 and the pH sensor 20.

[0036] In this embodiment, the device can be operated and controlled by the controller 22. The controller 22 is model MM-20MR-6MT-430A-FX-A, the first servo motor 6 is model ECMA-C20807RS, the second servo motor 10 is model MSMF102L1 U, the water temperature sensor 14 is model TS-01, the stirring motor 19 is model HTYPG90S-8, and the pH sensor 20 is model Hach HQ11 D.

[0037] In summary, compared with related technologies, this device can not only perform enzymatic fermentation of feed, but also has a feed pouring function, making it more convenient to pick up the feed, and has a fermentation temperature control function.

[0038] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A feed enzymatic hydrolysis and fermentation device, characterized in that, include: Fermentation tank; A heat-insulating cylinder fixedly fitted onto the fermenter; The bottom plate located at the bottom of the fermentation tank; A vertical plate fixedly installed on the base plate; A horizontal shaft that is rotatably mounted on the vertical plate and fixedly connected to the insulation cylinder; A first servo motor is fixedly installed on one side of the vertical plate and connected to the horizontal axis; The lid located at the top of the fermentation tank; An opening and closing mechanism installed on one side of the vertical plate for controlling the opening and closing of the can lid; A stirring mechanism installed on the fermenter for mixing and stirring the feed, water, enzyme preparations and microbial inoculum inside the fermenter.

2. The feed enzymatic hydrolysis and fermentation apparatus as described in claim 1, characterized in that, A limiting groove is provided on the vertical plate, and multiple horizontal plates are fixedly installed on one side of the vertical plate.

3. The feed enzymatic hydrolysis and fermentation apparatus as described in claim 2, characterized in that, The opening and closing mechanism includes: A second servo motor is fixedly installed on one side of the vertical plate; A screw fixedly mounted on the output shaft of the second servo motor and rotatably connected to the horizontal plate; A sliding plate with threads fitted onto the screw and fixedly connected to the can lid.

4. The feed enzymatic hydrolysis and fermentation apparatus as described in claim 3, characterized in that, The inner wall of the heat-insulating cylinder is provided with multiple heating wires, and a water temperature sensor is installed on the inner wall of the heat-insulating cylinder.

5. The feed enzymatic hydrolysis and fermentation apparatus as described in claim 1, characterized in that, The top of the insulation cylinder is provided with a water inlet, and the water inlet is provided with a sealing cap. The bottom of the insulation cylinder is provided with a drain pipe, and the drain pipe is provided with a drain valve.

6. The feed enzymatic hydrolysis and fermentation apparatus as described in claim 4, characterized in that, The stirring mechanism includes: An annular partition plate is fixedly installed on the inner wall of the bottom of the insulation cylinder and fixedly connected to the fermentation tank; A stirring rod is rotatably mounted on the inner wall of the bottom of the fermenter and rotatably connected to the bottom of the insulation cylinder; A stirring motor is fixedly installed at the bottom of the insulation cylinder and connected to the stirring rod.

7. The feed enzymatic hydrolysis and fermentation apparatus as described in claim 6, characterized in that, A pH sensor is installed on the bottom inner wall of the fermenter, and a collection tray is installed on the bottom plate.

8. The feed enzymatic hydrolysis and fermentation apparatus as described in claim 7, characterized in that, A controller is provided on one side of the vertical plate, and the controller is electrically connected to the first servo motor, the second servo motor, the heating wire, the water temperature sensor, the stirring motor, and the pH sensor.

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