Intelligent air draft device for electroplating production line

By designing an intelligent exhaust device for the electroplating production line, a hydraulic rod drives a rotating column and a rotating rod to automatically close the sealing cover. Combined with activated carbon rods and a fan for preliminary gas treatment, this solves the problem of time-consuming and labor-intensive installation of exhaust devices in the electroplating production line, improves gas treatment efficiency, and simplifies the operation process.

CN224199523UActive Publication Date: 2026-05-05WUXI KAILING PLATING EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI KAILING PLATING EQUIP CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The installation of ventilation devices in existing electroplating production lines requires time-consuming and labor-intensive hoisting, and there is a lack of convenient installation methods.

Method used

An intelligent exhaust device for an electroplating production line was designed. It uses a hydraulic rod to drive the rotation of a rotating column and a rotating rod to achieve automatic closing of the sealing cover. Combined with activated carbon rods and a fan, it performs preliminary gas treatment and shortens the gas exhaust path through a corrugated hood.

Benefits of technology

It enables rapid installation of the exhaust device, simplifies the operation process, improves gas treatment efficiency, and provides preliminary gas purification through activated carbon rods, facilitating subsequent treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electroplating production line intelligent air draft device which comprises an electroplating bath, a sealing cover is arranged at the top of the electroplating bath, an air draft mechanism is arranged at the top of the sealing cover, a plurality of first fixing plates are fixedly connected to the outer wall of one side of the electroplating bath, and L-shaped mounting blocks are fixedly connected among the first fixing plates. The bottom of the L-shaped mounting block is rotatably connected with a hydraulic rod, the top end of the hydraulic rod is fixedly connected with a rotating column, the top of the L-shaped mounting block is rotatably connected with a rotating rod, and one side of the rotating rod is fixedly connected with a connecting plate. According to the device, the rotating column moves upwards under the driving of the hydraulic rod, so that the rotating column moves in the sliding groove, the rotating rod is driven to rotate under the connecting action of the connecting plate, the second fixing plate is driven to rotate downwards, and the sealing cover covers the electroplating bath; and meanwhile, the air draft mechanism is arranged above the electroplating bath, so that the hoisting step is omitted, and convenience and rapidness are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of electroplating production line technology, and in particular to an intelligent exhaust device for an electroplating production line. Background Technology

[0002] Electroplating is the process of depositing a thin layer of another metal or alloy onto the surface of certain metals using the principle of electrolysis. This process improves wear resistance, reflectivity, corrosion resistance (such as copper sulfate), and enhances aesthetics. Electroplating generates some additional gases, which need to be extracted and treated using a ventilation system.

[0003] In existing technologies, the extraction equipment is hoisted to the top of the electroplating tank using lifting equipment. Each hoisting operation is time-consuming and labor-intensive. Currently, there is a lack of a method to install the extraction device without hoisting. To better address the above problems, increase the types of extraction equipment, and promote the development of industry technology, this application proposes a new extraction structure that differs from existing technologies. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of this utility model is to provide an apparatus to solve one or more problems in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An intelligent exhaust device for an electroplating production line includes an electroplating tank. A sealing cover is provided at the top of the electroplating tank, and an exhaust mechanism is provided at the top of the sealing cover. Multiple first fixing plates are fixedly connected to one outer wall of the electroplating tank. An L-shaped mounting block is fixedly connected between the multiple first fixing plates. A hydraulic rod is rotatably connected to the bottom of the L-shaped mounting block, and a rotating column is fixedly connected to the top of the hydraulic rod. A rotating rod is rotatably connected to the top of the L-shaped mounting block. A connecting plate is fixedly connected to one side of the rotating rod, and sliding grooves are provided on both sides of the connecting plate. The rotating column slides between two sliding grooves. Two second fixing plates are fixedly connected to the other side of the rotating rod, and the second fixing plates are fixed to the top of the sealing cover by bolts.

[0007] Furthermore, the exhaust mechanism includes a mounting box that snaps onto the top of the sealing cover.

[0008] Furthermore, multiple storage mesh tubes are sealed and inserted between the two ends of the mounting box, and activated carbon rods are stored inside the storage mesh tubes.

[0009] Furthermore, multiple fans are fixedly connected between the inner walls of both sides of the mounting box, the fans are located below the storage network tube, and multiple ventilation holes are provided on the top of the mounting box.

[0010] Furthermore, a sealing ring is snapped into the bottom of the sealing cap.

[0011] Furthermore, a control panel and a processor are fixedly connected to the top outer wall of the sealing cover, and a control pedal is fixedly connected to one side outer wall of the electroplating tank.

[0012] Furthermore, the processor is electrically connected to the control panel, control pedal, hydraulic rod, and activated carbon rod.

[0013] Furthermore, a corrugated cover is fixed to the top edge of the sealing cover.

[0014] Compared with the prior art, the beneficial technical effects of this utility model are as follows:

[0015] 1. By rotating the column upward under the drive of the hydraulic rod, the rotating column moves within the slide groove. Then, under the connecting action of the connecting plate, it drives the rotating rod to rotate, thereby driving the second fixed plate to rotate downward. This causes the sealing cover to cover the electroplating tank, and the exhaust mechanism to be positioned above the electroplating tank, thus eliminating the need for hoisting and making the process convenient and quick.

[0016] 2. The storage network and activated carbon rods can be used to pre-treat the gases generated during electroplating, so that they can be further processed later.

[0017] 3. The corrugated cover design shortens the distance between the sealing cover and the external gas collection pipe above, making it easier to collect gas and facilitate subsequent gas discharge treatment. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of an intelligent exhaust device for an electroplating production line proposed in this utility model;

[0019] Figure 2 This is a side view of the intelligent exhaust device for an electroplating production line proposed in this utility model.

[0020] Figure 3 This is a schematic diagram of the sealing cover structure of an intelligent exhaust device for an electroplating production line proposed in this utility model;

[0021] Figure 4 This is an enlarged structural diagram of point A of an intelligent exhaust device for an electroplating production line proposed in this utility model;

[0022] Figure 5 This is an exploded structural diagram of an intelligent exhaust device for an electroplating production line proposed in this utility model.

[0023] The attached diagram is labeled as follows: 1. Electroplating tank; 2. L-shaped mounting block; 201. First fixing plate; 202. Second fixing plate; 3. Hydraulic rod; 4. Rotating rod; 5. Connecting plate; 6. Slide groove; 7. Rotating column; 8. Sealing cover; 9. Mounting box; 10. Storage mesh tube; 11. Activated carbon rod; 12. Vent hole; 13. Sealing ring; 14. Fan; 15. Control panel; 16. Processor; 17. Control pedal. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the device proposed by this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of this utility model will become clearer according to the following description. It should be noted that the accompanying drawings are in a very simplified form and use non-precise proportions, only used to conveniently and clearly assist in illustrating the purpose of the embodiments of this utility model. Please refer to the accompanying drawings to make the objectives, features, and advantages of this utility model more apparent and understandable. It should be understood that the structures, proportions, sizes, etc., depicted in the accompanying drawings are only used to complement the content disclosed in the specification, for those skilled in the art to understand and read, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0025] Reference Figures 1-5 An intelligent exhaust device for an electroplating production line includes an electroplating tank 1. A sealing cover 8 is provided on the top of the electroplating tank 1, and an exhaust mechanism is provided on the top of the sealing cover 8. Multiple first fixing plates 201 are bolted to one side of the outer wall of the electroplating tank 1. L-shaped mounting blocks 2 are welded between the multiple first fixing plates 201. The L-shaped mounting blocks 2 have clearance grooves. A hydraulic rod 3 is rotatably connected to the bottom of the L-shaped mounting blocks 2. A rotating column 7 is fixed to the top of the hydraulic rod 3. A rotating rod 4 is rotatably connected to the top of the L-shaped mounting blocks 2. A connecting plate 5 is welded to one side of the rotating rod 4. Both sides of the plate 5 are provided with sliding grooves 6, and the rotating column 7 slides between the two sliding grooves 6. Two second fixing plates 202 are welded to the other side of the rotating rod 4. The second fixing plates 202 are fixed to the top of the sealing cover 8 by bolts. Under the drive of the hydraulic rod 3, the rotating column 7 moves upward, thereby moving the rotating column 7 in the sliding groove 6. Then, under the connection of the connecting plate 5, the rotating rod 4 is driven to rotate, thereby driving the second fixing plates 202 to rotate downward, so that the sealing cover 8 covers the electroplating tank 1, and at the same time, the exhaust mechanism is set above the electroplating tank 1.

[0026] The exhaust mechanism includes a mounting box 9, which is snapped onto the top of the sealing cover 8. Multiple storage mesh tubes 10 are sealed between the two ends of the mounting box 9. Activated carbon rods 11 are stored in the storage mesh tubes 10. The porous structure of the activated carbon rods 11 is used to adsorb formaldehyde, benzene series compounds, amine gases, and phenolic compounds in the gas, thus performing preliminary filtration of the gas.

[0027] Multiple fans 14 are fixed between the inner walls of the two sides of the mounting box 9 by bolts. The fans 14 can be air circulation fans with a power of 30W or more, which have a large and concentrated air supply force and a long air supply distance. The fans 14 are located below the storage mesh tube 10. Under the action of the fans 14, the gas generated during electroplating is sucked into the mounting box 9.

[0028] The top of the mounting box 9 is provided with multiple vent holes 12. After the gas has undergone preliminary treatment, it is discharged from the vent holes 12 and sent directly to the gas gathering equipment pipe above. It is then guided away for further treatment, without the need to use hoisting equipment to lower the gas extraction mechanism for extraction.

[0029] A sealing ring 13 is snapped into the bottom of the sealing cover 8 to seal the space between the sealing cover 8 and the electroplating tank 1. The top outer wall of the sealing cover 8 is fixed with a control panel 15 and a processor 16 by bolts. The outer wall of one side of the electroplating tank 1 is fixed with a control pedal 17 by bolts.

[0030] The processor 16 is model ARM9TDMI, and the control pedal 17 is model YDT1-14. The processor 16 is electrically connected to the control panel 15, the control pedal 17, the hydraulic rod 3, and the activated carbon rod 11. The control pedal 17 is the switch for the cylinder 3. When the control pedal 17 is stepped on, the cylinder 3 retracts and opens the sealing cover 8.

[0031] The working principle of this embodiment is as follows: During electroplating, the product is placed in the electroplating tank 1 and electroplating begins. Then, the control pedal 17 is pressed to transmit information to the processor 16 for processing. The processor 16 controls the hydraulic rod 3 to start, and under the drive of the hydraulic rod 3, the rotating column 7 moves upward, thereby moving the rotating column 7 in the slide 6. Then, under the connection of the connecting plate 5, the rotating rod 4 is driven to rotate, thereby driving the second fixed plate 202 to rotate downward, so that the sealing cover 8 covers the electroplating tank 1. At the same time, the exhaust mechanism is set above the electroplating tank 1. At this time, the external liftable gas collection device is lowered so that it is above the sealing cover 8. Then, the processor 16 controls the fan 14 to start. Under the action of the fan 14, the gas generated during electroplating is sucked into the mounting box 9. Then, the porous structure of the activated carbon rod 11 adsorbs the formaldehyde, benzene series, amine gas, and phenolic compounds in the gas. Then, the gas is discharged from the vent 12 and sent to the gas collection device pipeline above, and finally it is drawn away for subsequent processing.

[0032] Example 2

[0033] The difference between this embodiment and embodiment 1 is that a corrugated cover is fixed on the top edge of the sealing cover 8. When in use, the corrugated cover can be pulled up to guide the gas discharged by the fan 14, so that the distance between the sealing cover 8 and the external gas gathering pipe above can be shortened, making it easier for the subsequent gas discharge process.

[0034] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0035] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An intelligent exhaust device for an electroplating production line, comprising an electroplating tank (1), characterized in that, The electroplating tank (1) is provided with a sealing cover (8) at the top, and a ventilation mechanism is provided at the top of the sealing cover (8). Multiple first fixing plates (201) are fixedly connected to one side of the outer wall of the electroplating tank (1). An L-shaped mounting block (2) is fixedly connected between the multiple first fixing plates (201). A hydraulic rod (3) is rotatably connected to the bottom of the L-shaped mounting block (2). A rotating column (7) is fixedly connected to the top of the hydraulic rod (3). A rotating rod (4) is rotatably connected to the top of the L-shaped mounting block (2). A connecting plate (5) is fixedly connected to one side of the rotating rod (4). Sliding grooves (6) are provided on both sides of the connecting plate (5). The rotating column (7) slides between the two sliding grooves (6). Two second fixing plates (202) are fixedly connected to the other side of the rotating rod (4). The second fixing plates (202) are fixed to the top of the sealing cover (8) by bolts.

2. The intelligent exhaust device for an electroplating production line according to claim 1, characterized in that, The exhaust mechanism includes a mounting box (9), which is snapped onto the top of the sealing cover (8).

3. The intelligent exhaust device for an electroplating production line according to claim 2, characterized in that, Multiple storage tubes (10) are sealed and inserted between the two ends of the installation box (9), and activated carbon rods are stored in the storage tubes (10).

4. The intelligent exhaust device for an electroplating production line according to claim 3, characterized in that, Multiple fans (14) are fixedly connected between the inner walls of the two sides of the mounting box (9). The fans (14) are located below the storage network tube (10). Multiple ventilation holes (12) are provided on the top of the mounting box (9).

5. The intelligent exhaust device for an electroplating production line according to claim 1, characterized in that, A sealing ring (13) is snapped into the bottom of the sealing cap (8).

6. The intelligent exhaust device for an electroplating production line according to claim 1, characterized in that, The top outer wall of the sealing cover (8) is fixedly connected to a control panel (15) and a processor (16), and the outer wall of one side of the electroplating tank (1) is fixedly connected to a control pedal (17).

7. The intelligent exhaust device for an electroplating production line according to claim 6, characterized in that, The processor (16) is electrically connected to the control panel (15), control pedal (17), hydraulic rod (3) and activated carbon rod (11).

8. The intelligent exhaust device for an electroplating production line according to claim 1, characterized in that, A corrugated cover is fixed to the top edge of the sealing cover (8).